Equipment cost for the entire organic fertilizer production line

fertilizer granulator Apr 26, 2023

When it comes to organic fertilizer equipment, the first thing many people think of is organic fertilizer, which is correct because organic fertilizer equipment is specialized in producing organic fertilizers. However, there are many types of organic fertilizer equipment in terms of raw material selection. Not only can animal manure be used, but also crop straw, tree branches and leaves, kitchen waste, and urban sludge can be used. These can all be made into organic fertilizer using organic fertilizer equipment, This is also why organic fertilizer equipment is called environmental protection equipment, and treating these raw materials into organic fertilizers naturally solves the problem of environmental pollution caused by these raw materials.

Organic fertilizer equipment has become increasingly important for the current agricultural production situation. The current agricultural production form in China is facing a large-scale transformation, and the traditional cultivation and fertilization methods are no longer in line with the development of China’s national conditions and the sustainable development of agriculture. The promotion of organic fertilizers is particularly important, and better implementation of promotion in agricultural production has become a challenge now.

The configuration of organic fertilizer production lines varies depending on the annual yield of fertilizers, with prices ranging from hundreds of thousands to millions. Some need to be produced into powdered fertilizer to be used as finished products, so the equipment price is relatively low. Some require high-end production of granular fertilizer, and to ensure that the finished granular organic fertilizer has high nutritional value and aesthetics, the equipment price naturally becomes more expensive, including the degree of automation of the production line, which is a reference factor for equipment configuration. So, after understanding the customer’s needs, we will tailor appropriate equipment configurations for them, plan reasonably based on the on-site site, and create a good foundation for the customer’s project.

How much does the equipment included in the entire organic fertilizer production line cost in total?

1. The production of powdered organic fertilizer is based on the fine crushing treatment after organic fertilizer fermentation, and the required equipment includes: fermentation tipping machine, forklift silo, semi wet material crusher, drum screening machine, automatic packaging scale, etc. The price of small powder organic fertilizer production line equipment is around 100000 yuan.

The production process of granular organic fertilizer is relatively complex, and it is also based on the fermentation process and powdered organic fertilizer process, entering deep processing and granulation. Therefore, the required equipment is also relatively comprehensive, including fermentation tipping machines, forklift silos, semi wet material crushers, horizontal mixers, toothed granulators, rotary dryers, rotary cooling machines, drum screening machines, film wrapping machines, automatic packaging machines, etc. In cases where there are special process requirements, dynamic ingredient scales need to be added. The full set of equipment for small granular organic fertilizer production lines is priced at around 200000 yuan.

What are the common equipment in organic material production lines?

fertilizer granulator Apr 26, 2023

Large-scale organic fertilizer machine manufacturer, manufactures and sells large, medium and small fertilizer equipment, compound fertilizer equipment, BB blended fertilizer processing equipment, agricultural machinery, and environmental protection equipment. Zhengzhou Huaqiang Heavy Industry Technology Co., Ltd. independently developed and manufactured fermentation equipment, drying equipment, granulation equipment, screening system, batching system and other complete fertilizer equipment suitable for organic fertilizer and bio-organic fertilizer manufacturing applications. It has been established for more than 20 years and will always be new. Old customers provide one-stop all-round service of manufacturing technology, garden plot planning, equipment construction, placement and debugging, and recipes.

Complete fertilizer production process classification: small organic fertilizer production line, biological organic fertilizer equipment, pig manure organic fertilizer production line, chicken manure organic fertilizer production line, cow manure processing organic fertilizer equipment, straw organic fertilizer production line.

What are the most common equipment for organic fertilizer production:

1. Fermentation equipment:

Self-propelled turning and polishing machine: movable wheel turning and polishing machine, crawler turning and polishing machine. Trough turning and polishing machine, chain plate turning and polishing machine, rake tooth turning and polishing machine, spiral turning and polishing machine.

2. Destroy the machine

Vertical destroyer, horizontal destroyer, drip destroyer, high humidity destroyer, semi-humid destroyer, urea destroyer.

3. Mixer:

Pan mixer, horizontal mixer, double shaft mixer, forced double shaft mixer.

4. Screening machine:

Drum screening machine, vibrating screen

5. Conveyor

Bucket elevator, belt conveyor (large inclination belt conveyor, mobile belt conveyor) screw conveyor

6. Granulator:

Organic fertilizer granulator: disc granulator, pair-roll extrusion granulator, columnar extrusion granulator, special granulator for organic fertilizer, internal rotation stirring tooth granulator, drum granulator.

7. Dryer

Drum dryer, three-pass dryer, chicken manure dryer.

8. Supporting equipment:

Photooxygen deodorization equipment, pulse dust collector, livestock and poultry manure dehydrator, active batching system, reversal coating machine, reversal cooling machine, quantitative packaging scale.

What are the common treatment methods for farm manure? How to make organic fertilizer?

fertilizer granulator Apr 26, 2023

There are two common methods to deal with feces in farms
1. Drying treatment. It is the excrement dehydration to facilitate the use, mainly has the natural drying and the high temperature fast drying. Natural drying is to use sunlight to dry livestock manure; high temperature and rapid drying is to dry artificially through a dryer. The commonly used drum dryer can reduce the moisture content of chicken manure from 70% to 75% in a short period of time to less than 8%. However, there are some disadvantages such as the secondary pollution of odor discharged by the dryer and the poor fertilizer efficiency caused by too high treatment temperature.
2. Aerobic composting. Livestock manure contains a lot of organic matter and rich nutrients such as nitrogen, phosphorus, potassium and so on, which is a valuable resource for the sustainable development of agriculture. Therefore, aerobic composting of manure is widely used at present. According to the characteristics of manure raw materials and auxiliary materials, according to the carbon nitrogen ratio and moisture content required for composting, manure and auxiliary materials are mixed in a certain proportion. The fertilizer production machine properly controls the oxygen and temperature in the heap, so that the manure can be rapidly fermented to produce organic fertilizer. The advantages of this method are less odor, more dry, easy to package and apply. It can be used as soil amendment or organic fertilizer in agricultural production.

Steps of making organic fertilizer from manure 
1. Raw material ingredients: chicken manure, pig manure, cow manure, biogas residue and other animal manure or raw materials that can be fermented or have fertilizer efficiency after treatment are equipped in a certain proportion (according to market demand and local soil test results).
2. Mixing of raw materials: Stir the prepared raw materials evenly to increase the uniform fertilizer efficiency content of the overall fertilizer particles.
3. Raw material granulation: Feed the uniformly stirred raw materials into the fertilizer granulator machine for granulation (rotary granulator or extrusion granulator can be used).
4. Granule drying: The granules made by the granulator are sent to the dryer to dry the moisture contained in the granules to increase the strength of the granules and facilitate storage.
5. Granule cooling: The temperature of dried fertilizer granules is too high and easy to agglomerate. After cooling, it is convenient for bagging storage and transportation.
6. Particle classification: The cooled particles are classified, the unqualified particles are crushed and re-granulated, and the qualified products are screened out.
7. Finished film: Coating qualified products to increase the brightness and roundness of the particles.
8. Finished product packaging: Pack the coated particles, which is the finished product, in a ventilated place.

Equipment characteristics and economic benefits of chicken manure organic fertilizer production line

fertilizer granulator Apr 26, 2023

The treatment of chicken manure has become a headache for many large chicken farmers. Chicken manure, pig manure, and cow manure are piled up everywhere, and the odor is unpleasant, causing some pollution to the environment. The chicken manure organic fertilizer production line and pig manure organic fertilizer processing equipment are all green organic fertilizers made from livestock and poultry manure. Our company provides organic fertilizer production technology formulas, bio organic fertilizer equipment technology processes, and detailed processes and methods for processing chicken manure into organic fertilizer. At present, the prospect of processing chicken manure into organic fertilizer is very broad. More manure produced by breeding farms can be recycled, turning waste into treasure. Processing chicken manure into organic fertilizer not only effectively utilizes chicken manure resources, but also has significant economic benefits.

The main function of the chicken manure organic fertilizer production line is to sterilize livestock and poultry manure and manufacture it into organic fertilizer. It can not only solve the problem of poultry manure treatment by livestock and poultry farmers, but also promote the development of ecological agriculture and circular economy. The characteristic of organic fertilizer production lines converting manure into organic fertilizer can also contribute greatly to the development of economic benefits for enterprises and promote the development of human environmental protection projects. For example, the chicken manure organic fertilizer production line is a good engineering project for treating chicken farm manure.

Equipment characteristics of chicken manure organic fertilizer production line:

1. With a high degree of specialization, suitable equipment is selected based on the raw material characteristics of chicken manure organic fertilizer. The produced organic fertilizer does not contain chemical components, and the organic matter content and nitrogen, phosphorus, and potassium content meet the standards.

2. With a high degree of automation, the complete set of equipment is configured to achieve automated operation, saving labor costs and processing costs, and eliminating human factors affecting product quality issues.

3. The equipment has a high degree of applicability. It can not only produce ordinary organic fertilizers, but also process high-quality bio organic fertilizers. The equipment is easy to operate, with adjustable details and functions, achieving ideal usage results.

The organic fertilizer production line equipment for chicken manure processing is a complete set of production equipment that uses fresh chicken manure as raw material and undergoes multiple processing processes to produce natural organic chicken manure fertilizer. Chicken manure organic fertilizer has a comprehensive and long-lasting nutrient effect, containing a large amount of organic matter, which has the comprehensive benefits of improving soil, increasing fertility, and improving the taste and quality of fruits and vegetables. The processing of chicken manure into commercial organic fertilizer requires two steps: the pre fermentation and treatment part and the post deep processing and granulation part. The complete set of equipment for the chicken manure organic fertilizer production line includes: fermentation tipping machine, forklift silo, organic fertilizer crusher, drum screening machine, horizontal mixer, disc granulator, rotary dryer, cooling machine, screening machine, coating machine, packaging machine, belt conveyor, and other equipment.

Configuration of granulator for chicken manure organic fertilizer production line

fertilizer granulator Apr 26, 2023

Composition analysis of chicken manure organic fertilizer: Chicken manure contains 14.5% organic matter, 0.30-0.45% nitrogen, 0.15-0.25% phosphorus, and 0.10-0.15% potassium. It is a valuable resource that can be used as a source of soil fertilizer by the planting industry. The organic matter and nutrient content of chicken manure is good in all kinds of livestock, with fine texture, high water content, slow decomposition, low calorific value, and it is a late-acting fertilizer. The nutrient content of chicken manure itself is much less than that of chicken manure (the content of nitrogen, phosphorus, and potassium is less). In addition, cow manure is cold organic fertilizer, and its decomposition rate is slower than chicken manure, so its fertilizer effect is better than chicken manure. Much slower.

 Advantages of chicken manure organic fertilizer machine:

The structure is compact, the technology is advanced, the harmless living bacteria preparation is used to treat livestock and poultry manure, and the biological fermentation is carried out under the action of a variety of beneficial microorganisms. After the organic matter is fully decomposed, nutrients are released. Kill germs, insect eggs, detoxify and deodorize, purify the environment, achieve harmlessness, resource utilization and industrialization, low energy consumption and stable product quality.

The intelligent automatic control overturning mechanism mixes and stirs fertilizer and additives during the working process, and after reaching the overturning and feeding indicators, the overturned organic fertilizer is thrown to the 3m-4m behind the equipment for fermentation and microbial reproduction. Under the action of the walking mechanism, it automatically returns to the initial working position to achieve the purpose of reducing operating costs.

Chicken manure fertilizer production process equipment includes: fermentation dumper, automatic batching machine, grinder, mixing mixer, granulator, dryer, cooler, screening machine, coating machine, packaging equipment, belt conveyor, etc.

Regular maintenance of organic fertilizer equipment can effectively reduce costs

fertilizer granulator Apr 23, 2023

Organic fertilizer equipment has the nature of corrosion and wear during the production and processing of organic fertilizer. Therefore, after using the organic fertilizer equipment for a period of time, it is necessary to repair it and avoid potential problems as soon as possible. Do not wait until it is completely unusable before inspecting and repairing it, as this can greatly delay production.

The organic fertilizer production line has encountered bottlenecks, and equipment upgrading is crucial. It is understood that the production of organic fertilizer requires relatively high equipment requirements. Firstly, there are a wide variety of organic raw materials with significant differences in material proportions, making it difficult to control the accuracy of batching. Therefore, there is a high demand for the accuracy of continuous batching scales. Secondly, organic raw materials have strong corrosiveness, and ordinary steel plates in contact with the materials are prone to rusting. At the same time, the labor and transportation costs of organic fertilizer production are also relatively high. It is reported that due to the long maturation time and the high manual input in the processes of flipping, drying, crushing, and packaging, the production cost of organic fertilizer has increased.

The following is the maintenance method for each component of the organic fertilizer equipment:

1. Bearings. The bearings of the crusher bear the full load of the machine, so good lubrication has a great impact on the bearing life. It directly affects the service life and operating rate of the machine. Therefore, it is required that the injected lubricating oil must be clean and the seal must be good. The main oil injection point of the machine is: a. rotating bearings; b. Roller bearings; c. All gears; d. Active bearings, sliding surfaces.

2. If there is any impact sound during the operation of the rotating gear, it should be immediately stopped for inspection and eliminated.

3. Newly installed wheels are prone to loosening and must be regularly inspected.

4. Check if the screw caps on each device are loose.

5. If the bearing oil temperature rises, it should be stopped immediately to check the cause and eliminate it.

6. The bottom frame plane of the movable device should be cleaned of dust and other objects to prevent the movable bearing from moving on the bottom frame when the machine encounters materials that cannot be broken, which can lead to serious accidents.

7. Pay attention to the normal operation of various parts of the machine.

8. Pay attention to checking the wear level of easily worn parts and always replace worn parts.

Composition and price of organic fertilizer equipment for fermenting organic fertilizers

fertilizer granulator Apr 23, 2023

First of all, without considering any factors, the price range of a set of organic fertilizer machine can range from tens of thousands to millions of yuan. So, what is the price of organic fertilizer equipment that uses the simplest equipment to produce fermented organic fertilizer?

Use the simplest equipment to produce fermented organic fertilizer:

In the fertilizer production process, if it is a small-scale production of organic fertilizer and does not require exquisite packaging and sales, then only the early fermentation process is required, and the later deep processing treatment is not required. At present, there are three types of organic fertilizer fermentation equipment. The prices of organic fertilizer equipment that do not use the form are as follows:

1. Organic fertilizer fermentation tank

Fermentation tank processing organic fertilizer is suitable for the conditions of strict environmental protection requirements and relatively high fermentation aging requirements. At present, the use of fermentation tanks to process organic fertilizer can produce a batch of raw materials at the fastest 8 hours, and the fermentation tank can also be equipped with a deodorizing system, which is a perfect solution Environmental pollution is a problem, and it is not affected by the outside temperature and environmental terrain, and can be produced at any time, so the price of an organic fertilizer fermentation tank with a minimum processing capacity of 5 cubic meters is about 100,000 yuan.

2. Compost windrow turner

Compost windrow turners are divided into wheel type and crawler type. At present, the most used is crawler turning and polishing machine. It is characterized by large processing capacity and can be moved at will. It is suitable for organic fertilizer turning and polishing operations in open fields. The price of crawler-type flippers for organic fertilizer processing plants that carry out a large number of civil engineering works is about 50,000 yuan.

3. Trough turning and polishing machine

The trough turning machine is stable in operation, and can be changed by one turning machine. It can handle multi-trough materials with large production capacity and uniform turning and throwing. It is adopted by most organic fertilizer processing plants. The smallest 2m trough turning and throwing The price of the machine is only about 30,000 yuan.

Equipment configuration and revenue of small organic fertilizer production lines

fertilizer granulator Apr 23, 2023

With the increasing recognition of organic fertilizers, their market demand has always been on the rise. As a result, many people have switched careers and started small organic fertilizer processing plants. Due to the different realities and competitive situations in different regions, the profit margins also vary.

Generally, a small organic fertilizer production line processing plant does not require much investment, and within 100000 yuan, it is sufficient. The equipment is simple crushers and roller extrusion granulators, and other auxiliary equipment, which can process chicken manure, duck manure, pig manure, cow manure, etc. to produce organic fertilizer. The investment is small, the cost is low, the operation is easy, and the return is fast.

Do small organic fertilizer processing plants require the use of roller extrusion granulators? A small organic fertilizer factory with an annual output of 5000 to 10000 tons can directly produce powder production lines or add a roller extrusion granulator to produce granular organic fertilizer production lines. The corresponding process and equipment vary, and the investment cost also varies. Of course, the price of finished organic fertilizer also varies.

The entire organic fertilizer plant needs to be planned, including raw material warehouse, finished product warehouse, production workshop, transportation tools, labor, etc. When processing organic fertilizers, the selection of raw materials is mostly tailored to local conditions, based on the actual situation in the local area. The most common types of manure in daily life, such as chicken manure, pig manure, sheep manure, and cow manure, can be used, followed by crops such as straw. Overall, this processing industry is relatively abundant in terms of raw materials, especially in rural areas, which is the most suitable.

The investment cost of organic fertilizer plants ranges from tens of thousands to hundreds of thousands of yuan, which depends on the configuration and output of machinery and equipment, as well as the finished products processed. However, for most small-scale processing plants, starting from fermentation equipment to crushing equipment to mixing equipment, the initial investment is about 200000 yuan.

As for the processing aspect, according to some small processing factories, if the selected machine equipment has a high degree of automation, it can be done by 1 to 3 people. If there are many orders, additional temporary workers can also be found to help. The overall workflow is very simple, and the threshold is also relatively low.

Taking an ordinary small processing plant as an example, a family workshop style small organic fertilizer production line uses a pair of roller extrusion granulator and other auxiliary equipment, which is easy to store and transport after granulation. In terms of profit, raw materials are generally received at 100 to 300 yuan, while processing one ton of fertilizer requires labor, electricity, and machine processing costs of approximately 70 to 100 yuan. Based on preliminary calculations, the cost of processing one ton is approximately 200 to 400 yuan.

In addition to the large use of organic fertilizers in cultivated land, ordinary flower planting is also used more frequently. You can find some fertilizer vendors to promote yourself, or you can make exquisite packaging and use the internet to retail. Currently, the average market price of granular organic fertilizer is around 650 per ton. If it is used for retail, it can be sold from 700 to 800 per ton, with a gross profit of approximately 300 to 500 per ton.

How to solve the bloating generated during the processing of fertilizers in organic fertilizer production lines

fertilizer granulator Apr 23, 2023

The problem of bloating is caused by the reaction of two or more materials, which releases gas. During the production of fertilizers in organic fertilizer production lines, there are several types of materials that can produce bloating: borax, ammonium salts, fillers, and impurities. Borax contains a small amount of carbonate inside during the production process, so it is easy to release carbon dioxide gas and produce bloating when encountering acidic materials. If borax encounters zinc sulfate, ferrous sulfate, manganese sulfate, copper sulfate, or other acidic materials, it will produce bloating and agglomeration problems. Therefore, in the production process, it is necessary to prevent these materials from being placed together. Reasons and treatment methods for gas bloating during organic fertilizer production line operations:

Ammonium salts generally release ammonia gas and swell when encountering alkaline materials or high temperatures. Therefore, when storing ammonium salt compound fertilizers, it is necessary to avoid mixing with alkaline materials. In addition, high temperatures should be avoided as much as possible during the production and transportation of ammonium salt fertilizers. Fillers are generally natural mineral products, such as hydrogenated calcium carbonate, kaolin, etc. These minerals contain more or less carbonate, and when encountering acidic substances, they will slowly release carbon dioxide gas and cause swelling. Therefore, when selecting fillers, inert fillers such as white carbon black, talc powder, starch sugars, etc. should be chosen as much as possible. Impurities are usually brought in by the raw materials of our production waste and mixed with our fertilizer to release gas. So when purchasing raw materials, it is advisable to choose high-quality, legitimate manufacturers that produce most of the raw materials, which do not contain too many impurities and naturally do not emit gas.

During the production process, people often encounter bottled liquids that also inflate. In addition to the several reasons we discussed earlier, there is another reason. Some bottle manufacturers add carbonate raw materials to the bottle raw materials in order to reduce costs, increase the hardness and weight of the bottles, and most of the liquid fertilizers we produce are slightly acidic. When the two meet, carbon dioxide gas is released, resulting in bloating.

To prevent bloating, pay attention to the following issues. Reasonably mix and match raw materials to prevent chemical reactions between them; Purchasing qualified raw materials should not blindly pursue low costs, as purchasing unqualified products can easily cause bloating; Conduct a small experiment, which involves sealing the raw materials in plastic bags according to the ratio, leaving them at room temperature for 3-7 days. If the bags do not swell, large-scale production will be carried out.

In this rapidly rising information age, if the organic fertilizer production line wants to develop better, it needs to get used to the competition and progress of the market, constantly accelerate the speed of upgrading, and also accelerate the production efficiency of enterprises, so that the organic fertilizer production line can be recognized by more users in the market, more used in the development of agricultural ecology, and promote the continuous progress of green agriculture in China.

Six elements for selection of pig manure organic fertilizer machine

fertilizer granulator Apr 23, 2023

Before a pig farm chooses pig manure organic fertilizer machine for the process, how to estimate the approximate range of equipment capacity required? Undoubtedly, this is measured by the number of pig farms and the long-term stock of various types of pigs. Generally speaking, raising a pig produces 1.1 tons of manure and 1.1 tons of urine a year on average. In this way, the total amount of manure produced by the pig farm in a year can be calculated based on the total number of stocks, and the required pig manure organic fertilizer machine can be finalized.

Six elements of selection of pig manure organic fertilizer production process machine:

1. Determine the size of the equipment: For example, how many tons of equipment can be produced per year, or how many tons can be produced per hour, or how many tons per day? The price can be determined.

2. Determine whether the production is powdery or granular. The investment for powdery equipment is generally small. The main equipment includes pre-mixing equipment, pile turning equipment, refinement equipment, organic fertilizer powder packaging equipment, belt conveyors, etc.

If you choose pellets, it depends on what shape you produce, whether it is standard spherical or irregular. This depends on the local fertilizer sales market and the consumption habits of farmers.

 3. The selection of organic fertilizer granulator, if it is a standard spherical granulator, there are disc granulator, drum granulator, wet granulator, organic fertilizer rapid granulator, etc. All need to be matched with drying equipment; if you choose columnar pellets, the main equipment includes flat die pelletizers, ring film pelletizers, etc.; if you choose oblate pellets, the main equipment is a pair of roll extrusion pelletizers, which are not required for production The dryer is fine, and the equipment design is relatively simple.

4. Determine the configuration level of the equipment: the configuration level is different, the equipment price is different, the amount of labor used is different, and the production environment is also different.

5. Determine the type of fertilizer produced. There are four general types of organic fertilizers: pure organic fertilizer, organic-inorganic compound fertilizer, biological organic fertilizer, and compound microbial fertilizer. There are also small differences in equipment for different varieties. Pure organic fertilizer is highly adaptable and can be produced by general equipment. Organic-inorganic compound fertilizer depends on the fertilizer formula. If the total nutrient content is high, the choice of equipment granulator is more demanding.

6. Selection of compost windrow turner machine: General fermentation forms include trough fermentation, organic fertilizer fermentation tank, and different fermentation methods and different fermentation equipment. Generally, the shallow trough turning machine is more suitable for the principle of aerobic fermentation, and the price is not high, which is more suitable for the actual situation.