How to improve resource utilization efficiency in organic fertilizer equipment production

fertilizer granulator Jan 31, 2024

Organic fertilizer produced by organic fertilizer equipment occupies an important position in the history of fertilizer development in China, is a representative work of innovation, skills, ecology and environmental protection, step by step into farmer families, plays an important role in crop growth, and plays an important role in ecological environment, soil transformation and physical layout. Therefore, organic fertilizer occupies a very important position for us in the fertilizer industry. How can we avoid the waste of organic fertilizer resources in the future application and production process of organic fertilizer?
China is a big agricultural country, the fertilizer consumed every year is one of the best in the world, especially organic fertilizer, compound fertilizer, fertilizer, etc., and the development and implementation of organic fertilizer production equipment, the strong organic fertilizer has found the wheel of development, from waste to priceless things. Then overthrew the traditional situation, in recent years, organic fertilizer production lines have also continued to improve the application of agricultural fertilizers, with everyone’s needs to improve. It is becoming more and more automated and intelligent, and it has become the most important thing in major business companies. Organic fertilizer equipment design leading, reasonable layout, simple operation, strong function, the maximum limit to reduce the occurrence of resource waste, and can be recycled in the entire production process.

The complete production line of stock conversion, stirring, and granulation is used to process organic raw materials after fermentation. It combines various advantages. Before granulation, the fermented raw materials are crushed, and the ingredients are directly mixed with a mixer into the granulation machine to produce spherical particles. The particles produced by this machine are spherical, with an organic content of up to 100%, greatly saving energy and improving utilization efficiency. The direct goal of the customer has been achieved by directly processing pure organic matter into particles, and utilizing the characteristic of organic fertilizer raw materials being embedded and enlarged under certain conditions. No additives, adhesives, etc. need to be added during granulation. After the finished product is produced, the particle strength is very good. After granulation, it is directly screened to reduce drying energy consumption and save coal electricity.

The process flow of organic fertilizer production line for fertilizer processing

fertilizer granulator Jan 31, 2024

Organic fertilizer refers to the use of crop straw and animal manure as the main raw materials, inoculated with microbial composite agents, and using biochemical processes and microbial technology to completely kill pathogenic bacteria and parasite eggs, eliminate odor, use microorganisms to decompose organic matter, convert macromolecular substances into small components, and then achieve the purpose of deodorization, maturation, dehydration, and drying, making organic fertilizer with excellent physical properties, carbon nitrogen ratio, and fertilizer efficiency. Bioorganic fertilizer belongs to the category of biological fertilizers, and its differences from microbial inoculants mainly lie in aspects such as bacterial strains, production industry, and application technology.

Fertilizer processing organic fertilizer production lines have a wide range of raw materials for producing organic fertilizers, including chicken manure, pig manure, cow manure, and other livestock and poultry manure. Such raw materials need to undergo biological fermentation and then meet the standards for harmless treatment. Thereby further making it into commercial organic fertilizer.

The process flow of the organic fertilizer production line for fertilizer processing is as follows: the organic fertilizer raw materials (animal manure, household waste, dead branches and leaves, biogas residue, waste bacterial strains, etc.) are added to the biological bacterial strains, fermented, and then crushed using a semi wet material crusher. Then, elements such as nitrogen, phosphorus, and potassium (pure nitrogen, phosphorus pentoxide, potassium oxide, ammonium chloride, etc.) are added to make the mineral elements meet the required standards. Then, a mixer is used to stir and granulate the particles, After coming out, it is dried, screened by a screening machine, and qualified products are packaged. Unqualified products are returned to the granulator for granulation.

For the organic fertilizer equipment in the pig manure processing plant, first you need to plan a piece of land and build a factory building. In addition, you need to determine the scale of production, and then purchase a set of organic fertilizer equipment for the pig manure processing plant. Generally, the investment in organic fertilizer production equipment is about 100000 yuan, and the organic fertilizer equipment can be configured according to the customer’s output, site size, and other requirements. Products with an annual output of less than 5000 tons belong to small-scale processing. Due to the availability of organic fertilizer raw materials and their environmental friendliness, the market prospects are infinite.

Process flow of organic fertilizer equipment for harmless treatment of garbage sludge

fertilizer granulator Jan 31, 2024

Garbage sludge organic waste refers to urban household waste containing organic matter, in which animal, plant, or mineral substances are often mixed with other inorganic waste. When using kitchen waste as organic fertilizer, it must undergo harmless treatment by organic fertilizer equipment, accumulate and ferment before it can be used. Harmful substances such as broken bricks, stones, glass, and iron sheets can be removed, which can make the waste reusable. Under normal circumstances, the temperature of aerobic fermentation can rise to above 55 ℃ within 3 days. Depending on the specific scale, ground stacking and tank fermentation can be carried out. After fermentation, it can be used as base fertilizer and topdressing. Fermentation requires the use of stirring tools, weighing equipment, conveying equipment, etc.

1. Raw materials: Urban ordinary organic waste includes toilet manure, kitchen waste after meals, animal hair, skin ash powder, mushroom residue, urban domestic sludge, sewage treatment plant sludge (heavy metal elements do not exceed the standard), etc., with a moisture content usually around 40% -70%.

2. Auxiliary materials: Auxiliary materials with a moisture content not exceeding 10% (such as straw powder, rice bran, peanut shell powder, etc.), mainly used to regulate the breathability of raw materials (such as sludge, filter mud, etc.) during fermentation. If the breathability of the raw materials is good, it can be omitted.

3. Biological fermentation microbial agent: Mix the weighed microbial agent and auxiliary materials in a 1:10 ratio (the purpose is only to expand the volume of the microbial agent and facilitate even scattering on the raw materials), and then weigh and increase the required biological microbial agent and treated raw materials in a 1:10000 ratio (ten tons per kilogram).

Process flow of harmless treatment of organic waste from garbage sludge and organic fertilizer equipment

1. If the moisture content of the raw materials is above 70%, they can be mixed with the auxiliary materials in a 3:1 weight ratio, and then the expanded volume of the bacterial agent can be added to the fermentation material (raw materials), stirred evenly, and stacked. It is advisable to add 1% fresh feces or 0.6% urea and 0.8% superphosphate for fermentation.

2. The moisture content of the stirred fermented product should be controlled at around 60% (hold it in a ball by hand, it can crack when loosened, and at least ensure that water does not drip from between fingers when held hard by hand).

3. Stack the stirred fermentation products, with a height of about 1.2m, a width of about 2m, and an unlimited length.

4. Fermentation takes 24-48 hours, and the temperature can exceed 55 ℃. After heating up, the deodorization effect can be achieved within three days.

5. After 15 to 20 days of fermentation, the organic fertilizer equipment can be used as a biological organic fertilizer.

The main equipment for harmless treatment of organic waste from garbage, sludge, and organic fertilizer includes mixing equipment, granulation equipment, drying equipment, cooling equipment, screening equipment, packaging equipment, and crushing system.

Application of Organic Fertilizer Granulator Equipment in the Field of Fertilizer Production

fertilizer granulator Jan 31, 2024

Organic fertilizer granulator equipment is the main equipment for the production of organic fertilizer, organic fertilizer granulator occupies an important position in modern fertilizer, especially farmers scatter fertilizer, like to use organic fertilizer, so the development of mechanization, organic fertilizer equipment has become the focus. In order to comply with the guidelines of China’s agricultural policy, Huaqiang Heavy Industry’s organic fertilizer equipment has also carried out in-depth research and development in organic fertilizer equipment technology, because only advanced organic fertilizer production lines can quickly and effectively complete production.

Organic fertilizer granulation equipment can produce organic fertilizer through the use of biogas residue, biogas residue as the remaining semi-solid matter after biogas fermentation, containing rich organic matter, humic acid, amino acids, nitrogen, phosphorus, potassium and trace elements, can be used as soil improvement, crop base fertilizer and topdressing, can be changed depending on crop varieties. At the same time can also be used for a variety of poultry manure, animal remains and straw processing, the operation procedure is simple and energy saving and environmental protection. Organic fertilizer granulation equipment through its own diversified functions, to meet the needs of customers, at the same time, automatic control, but also effectively improve the efficiency, in this era of rapid development, organic fertilizer granulation equipment in the performance enhancement, to achieve the combination of automation and manual control, cutting-edge development, more can save production time, enhance work efficiency, Suitable for the development of a variety of fertilizers.
The chicken manure stirring toothed granulator utilizes the high-speed rotating mechanical stirring force and the resulting aerodynamic force to continuously mix, granulate, spheroidize, and compact fine powder materials in the machine, thereby achieving the purpose of granulation. The particle shape is spherical, with a sphericity of ≥ 0.7 and a particle size generally between 0.3-3 millimeters. The particle formation rate is high, and the size of the particle diameter can be adjusted appropriately by the material mixing amount and the spindle speed. Generally, the lower the mixing amount and the higher the speed, the smaller the particle, and vice versa. Application scope: This machine is particularly suitable for granulating lightweight fine powder materials. The finer the basic particles of fine powder materials, the higher the sphericity of the particles, and the better the quality of the pellets. The new type of organic fertilizer pelletizer is a newly developed pelletizing equipment for sludge, chicken manure, pig manure, cow manure, and straw, also known as the internal rotation stirring tooth pelletizer. Widely applicable for granulation of organic fertilizers. Due to its high granulation rate, smooth operation, sturdy and durable equipment, and long service life, it has been chosen as an ideal product by a large number of users.

The supporting equipment and process of sheep manure organic fertilizer production line

fertilizer granulator Jan 31, 2024

Sheep manure organic fertilizer equipment: Sheep manure organic fertilizer, as one of the important types of organic matter, has been deeply loved by economic crop growers across the country and plays an indispensable and important role. Sheep manure organic fertilizer contains a large amount of organic matter, which is an important source of organic matter in soil. It can improve soil, increase soil fertility, turn lean soil into fertile soil, and turn bad soil into good soil. Because soil organic matter forms humus through the action of microorganisms and physical chemistry, it can promote the formation of soil water stable aggregate structure, making cohesive soil loose and easy to cultivate, and sandy soil structured.

Supporting equipment and process for sheep manure organic fertilizer production line:

1. Raw material fermentation: Various animal feces such as chicken manure, pig manure, cow manure, biogas residue, or raw materials that can be fermented or have fertilizer effects after treatment are prepared in proportion (according to market demand and soil testing results in different regions).

2. Raw material mixing: Mix the prepared raw materials evenly to improve the overall uniform fertilizer efficiency of the fertilizer particles.

3. Raw material granulation: The evenly stirred raw materials are fed into a granulator for granulation (using drum granulators, extrusion granulators, and new organic fertilizer granulators).

4. Particle drying: The particles made by the organic fertilizer granulator are fed into the dryer to dry the moisture contained in the particles, increasing their strength and facilitating storage.

5. Particle cooling: The dried fertilizer particles have a high temperature and are prone to clumping. After cooling, they are easy to pack, store, and transport.

6. Particle classification: The cooled particles are classified, and the unqualified particles are crushed and re granulated to screen out the qualified products.

7. Finished product coating: Coating qualified products to increase the brightness and roundness of particles.

8. Finished product packaging: Bag the processed particles, which are the finished products, and store them in a ventilated place.

Advantages of Organic Fertilizer Production Lines in Treating Pig Manure Processing Fertilizer

fertilizer granulator Jan 26, 2024

The organic fertilizer production line uses modern microbial technology, mainly livestock and poultry excrement, and bran, peanut shell powder, crop straw and other auxiliary materials as carriers. The bacteria and livestock and poultry excrement are fully mixed by mixing method, so that the microbial strains are connected to the livestock and poultry excrement, including dehydrator, fermentation turner, semi-wet material crusher, horizontal mixer, disc granulator, dryer, cooler, drum screening machine, film coating machine The bio-organic fertilizer produced by packaging equipment, belt conveyor and other equipment after a series of harmless treatment such as rapid heating, fermentation, decomposition and deodorization.

In agricultural production activities, aquaculture is also a group that cannot be ignored, and the amount of waste water produced every day is also huge. If these “waste” can be effectively used, it can not only help solve the problem of stacking, but also increase income. Take pig manure as an example, the use of pig manure organic fertilizer production line can effectively solve the problem of pig manure treatment. If the pig manure organic fertilizer production line is not used, according to the ordinary pile retting, it takes at least 4-6 months to ferment successfully, but this fertilizer making method takes up factory land and wastes time, the organic fertilizer produced by pile retting is poor, and the smell will pollute the air, especially the internal bacteria are not treated at high temperature and are not completely killed.
These are hidden hazards. Organic fertilizer equipment is used to treat pig manure in a unified manner. On the one hand, the organic fertilizer produced can reduce the amount of fertilizer used, improve the soil, and promote plant growth. On the other hand, organic fertilizer applied to plants and probiotics combined with root irrigation or leaf spraying can improve plant immunity, prevent a variety of plant diseases, and reduce or even avoid the use of pesticides. The resulting pollution-free crop will be welcomed.

The process flow and steps of an organic fertilizer production line for processing cow manure

fertilizer granulator Jan 26, 2024

The process flow and steps of the organic fertilizer production line for cow manure processing mainly involve mixing organic solid waste with a moisture content of less than 60%, such as adding microbial fermentation agents, and aerobic continuous fermentation to fully decompose, sterilize, deodorize, dehydrate, and decompose it.

The cow manure processing organic fertilizer production line requires two steps to process commercial organic fertilizer: the pre fermentation and treatment part and the deep processing granulation part. The supporting equipment for biological organic fertilizer requires equipment such as fermentation flipping machine, organic fertilizer crusher, drum screening machine, horizontal mixer, disc granulator, rotary dryer, cooling machine, screening machine, coating machine, packaging machine, conveyor, etc.

The small-scale organic fertilizer production line with an annual output of 10000 tons has a compact structure and advanced technology. It uses harmless live bacterial preparations to treat livestock and poultry manure, and undergoes biological fermentation under the action of various beneficial microorganisms. After fully decomposing the organic matter, nutrients are released, and the resulting biological heat and high-temperature fermentation process can kill bacteria and insect eggs, detoxify and deodorize, purify the environment, achieve harmless, resource utilization and industrialization, and have low energy consumption, Stable product quality.

The organic fertilizer production equipment is configured differently for each customer’s organic fertilizer production line. The low configuration of small-scale cow manure organic fertilizer production equipment only requires fermentation equipment, crushers, mixers, granulators, screening machines, and packaging machines. This belongs to the basic configuration, and devices are added according to the actual needs and requirements of the customer. Therefore, the price of the entire set of organic fertilizer production equipment for cow manure and sheep manure in the breeding farm ranges from tens of thousands to hundreds of thousands, or even millions.

Organic fertilizer granulator is very important for the green development of agriculture

fertilizer granulator Jan 26, 2024

The existence of organic fertilizer granulator is extremely important. We need to know that the shape of the fertilizer determines how long the fertility will last. Compared with pellets, powdered fertilizer can not withstand the wash of rain, even in a dry environment, fertility will be quickly released, and granular fertilizer into the soil, do not worry about rain and decomposition is slow, so that plants can absorb nutrients in a long-term stability. The organic matter content of microorganisms in organic fertilizers is higher, which can balance the pH of soil, promote the ventilation of plant roots, and facilitate better growth. At the same time, the use of organic fertilizer production lines ffor organic fertilizer fermentation is non-toxic, will not pollute the surrounding environment, and is more natural and environmental protection. The use of organic fertilizer equipment processing granulation, not only saves the cost of processing organic raw materials, but also saves part of the cost of purchasing fertilizer, and is conducive to environmental protection, it can be said that three birds with one stone! Organic fertilizer granulation equipment makes crop straw and waste into green pollution-free ecological feed for livestock breeding; Livestock and poultry manure, urban and rural household waste and other waste can quickly become efficient bio-organic fertilizer into green planting through fermentation and granulation machine. It is a two-way combination of agriculture and aquaculture to achieve a virtuous cycle of breeding.

The disc granulator is a commonly used equipment in the compound fertilizer industry. When it works, the uniformly mixed raw materials enter the disc at a uniform speed. Under the combined action of gravity, centrifugal force, and friction between the materials, the material moves up and down in the disc until it reaches the specified particle size, and overflows from the edge of the disc. It has the characteristics of simple structure, high strength, easy maintenance, convenient use, high granulation rate, and uniform particle size.

As a fine-grained material feeding equipment, the disc granulator is suitable for transporting various non cohesive materials in powder, material or small pieces, such as coal powder, cement, clinker, limestone, shale, coal gangue, clay, and other powder, particle or small pieces of materials. It can be widely used in gold concentrators, coal mining plants, chemical, infrastructure, and mechanized casting workshops for continuous, uniform, and quantitative feeding and batching. The laboratory disc granulator has a simple structure, convenient adjustment, and superior performance. It is suitable for conveying materials with a particle size of no more than 50mm, and is not suitable for conveying materials with high viscosity, difficulty in flowing, and particularly good fluidity.

Organic fertilizer production line promotes the steady development of organic fertilizers

fertilizer granulator Jan 26, 2024

With the continuous development of economy, various negative effects caused by environmental pollution also follow. If the pollution problem is not solved for a while, more bad results will spread. In particular, changes in the agricultural environment will bring adverse effects to us as a big country in the food industry. It is imperative to promote organic fertilizer, and the development of organic fertilizer equipment should also be steadily improved. Organic fertilizer processing equipment includes organic fertilizer granulator, organic fertilizer mixer, dryer, screening machine, cooling machine and other equipment, you can adjust the product specifications according to the user’s requirements for output, for the user, greatly improve the convenience, but also more targeted, the production of organic fertilizer also has a good quality assurance. Because organic fertilizers are divided into many kinds, especially different formula proportions or different raw materials, the organic fertilizers produced will be different, and organic fertilizer processing equipment can rely on its own product strength, through the user’s product ratio, independent processing and production, not only high production efficiency, but also good quality, especially harmless treatment. It has also made a considerable contribution to environmental improvement.

The production process of chicken manure organic fertilizer processing equipment:
1. Raw material fermentation, using a fermentation tipping machine to flip and toss the raw materials during the fermentation process irregularly.
2. Use a forklift to shovel the fermented raw materials into the silo, where they are transported by a belt conveyor to a semi wet material crusher for crushing.
3. The crushed material is transported to the organic fertilizer horizontal mixer through a belt conveyor, and the auxiliary materials are fed into the horizontal mixer through another belt conveyor. The raw materials and auxiliary materials are uniformly fused and then transported to the granulator through a belt conveyor.
4. The organic fertilizer granulator converts the raw materials into granules and then sends them to a drum dryer through a belt conveyor. After drying, the materials are sent to a cooling machine through a belt conveyor for cooling.
5. The cooled particles are fed into the screening equipment through a belt conveyor, which has three discharge ports: small particles, qualified particles, and large particles. Small particles are returned to the granulation process through a belt conveyor, while large particles are fed into the crushing process through a belt conveyor. Qualified particles are fed into the organic fertilizer automatic packaging machine through a belt conveyor and packaged into bags.

Advantages and characteristics of compound fertilizer equipment made from livestock and poultry manure

fertilizer granulator Jan 26, 2024

Compound fertilizer equipment has low investment, fast effectiveness, and good economic benefits. The layout of the complete equipment process is compact, scientifically reasonable, and technologically advanced. Energy saving and consumption reduction, no discharge of three wastes, stable operation, reliable operation and convenient maintenance. Wide adaptability of raw materials, suitable for granulation of various raw materials such as compound fertilizers, pharmaceuticals, chemicals, feed, etc., with high product granulation rate. It can produce various concentrations and types of compound fertilizers (including organic fertilizers, inorganic fertilizers, biological fertilizers, magnetized fertilizers, etc.). Especially for the granulation of rare earth and ammonium carbonate series compound fertilizers, it fills the domestic gap, and the complete set of compound fertilizer equipment ranks at the leading level in China.

Compound fertilizer equipment is a batch production equipment for organic fertilizers. The complete set of compound fertilizer equipment covers the use of organic fertilizer production equipment from organic fertilizer raw material collection to organic fertilizer packaging and sales, such as organic fertilizer raw material stacking, organic fertilizer raw material dehydration, organic fertilizer corrosion, organic fertilizer, organic fertilizer fermentation, raw material drying, organicfertilizer granulation, organic fertilizer packaging, etc.

Advantages and characteristics of compound fertilizer equipment made from livestock and poultry manure:

1. The compound fertilizer equipment production line adopts imported motors, which operate more smoothly and save energy more efficiently. In practical applications, the new organic fertilizer equipment production line reduces energy consumption by an average of 20% compared to ordinary organic fertilizer production lines.

2. Advanced technology and good granulation effect, the compound fertilizer equipment production line adopts the most advanced international horizontal granulation technology, which has good granulation effect and greatly improves granulation efficiency.

3. Small scale design, small footprint, flexible application, organic fertilizer production equipment adopts a small and intensive design, with a land area that is generally the same as that of organic fertilizer equipment with the same yield, greatly saving land area and improving application flexibility.