Equipment and process for producing powdered organic fertilizer from cow manure production line

fertilizer granulator Oct 23, 2023

In recent years, the livestock and poultry breeding industry has developed rapidly and gradually formed a series of specialized production. At the same time, it has also brought a series of environmental problems. The livestock and poultry manure produced by large-scale farms, coupled with the flushing water from intensive production, results in a large amount of wastewater discharge. If discharged on site without treatment, serious non-point source pollution will form around the city. Dealing with farm manure well is a requirement to ensure a reasonable environment for the farm, as well as a legal and regulatory requirement to avoid polluting the surrounding environment and causing public hazards. At the same time, reasonable utilization of manure can also generate certain economic benefits by turning waste into treasure.

The  producing powdered organic fertilizer production line from cow manure refers to a complete set of equipment that uses animal manure as the main raw material to produce organic fertilizer. The entire equipment includes the process of fermenting cow manure into organic fertilizer and the process of making organic fertilizer into granules and packaging. Some customers with less investment directly choose fermentation equipment, crushing equipment, screening equipment, and packaging equipment to form a set of powdered organic fertilizer production lines.

The  producing powdered organic fertilizer production line made from cow manure is indispensable for every process, whether it is the production of powdered organic fertilizer or granular organic fertilizer. However, due to financial constraints, traditional or automated models can be adopted. But since it is a project for organic fertilizer production, it cannot be the same as traditional production methods. If only one or two processes are used, traditional models can also be used, but they are suitable for small yields.

The equipment included in the organic fertilizer production line for producing powdered organic fertilizer from cow manure includes: a stacker, a wet material crusher, a horizontal mixer, a rotary drum dryer, a rotary cooling machine, a drum screening machine, a rotary coating machine, an automatic quantitative packaging machine, and a conveyor for material transfer between each process.

Working principle and maintenance method of organic fertilizer drum granulator

fertilizer granulator Oct 23, 2023

The chicken manure organic fertilizer production line adopts the working principle of the organic fertilizer collision granulator: this model adopts the two-way spiral countercurrent collision granulation technology, and the horizontally opposite auger is driven by the motor, so that the material can obtain continuous, High-speed, reciprocating mixing and shearing to form a colliding flow of high-pressure dynamic fluid, the temperature of the material rises to above 60°C within 20 seconds, rapidly changing the molecular structure and granulation of the material, making heat transfer between materials, The fluidization and extrusion processes are significantly enhanced, the granulation density and spheroidization rate are significantly improved, and the efficiency is more than 50% higher than that of traditional granulators. The organic fertilizer equipment has the following characteristics: heating granulation, strong production capacity; novel design, unique structure, small volume; high spheroidization rate, uniform, smooth, round, and high strength.

The complete set of equipment for organic fertilizer production line generally includes organic fertilizer granulator machine (disc granulator machine, drum granulator, organic fertilizer granulator, npk fertilizer granulator), tumbling machine, dryer, pulverizer, dust collector System and other equipment, the quality of the machine is inseparable from the maintenance. No matter how good the machine is, it will not last long without oiling and maintenance. The maintenance of the equipment is the guarantee to ensure the normal production of the entire system. It is also important to replace the vulnerable parts in the maintenance process. Correct selection is one of the usage specifications that users need to master. Choose high-quality organic fertilizer equipment instead of just coveting fertilizer granulator machine price is low.

In addition, when the product is maintained, pay attention to the “original match”, and if conditions permit, a set of wearing parts can be provided to the organic fertilizer manufacturer. Because original accessories are better matched to different equipment in terms of material, size or quality. And most of the original parts have a perfect after-sales service system. Therefore, it is recommended that consumers should go to the host manufacturer to buy.

The working principle and advantages of organic fertilizer drum granulator

fertilizer granulator Oct 23, 2023

Commonly used granulating organic fertilizer equipment are: disc granulator machine, drum granulator, wet granulator, roller extrusion granulator, flat die granulator, ring film granulator. The selection of the granulator should be determined according to the local fertilizer sales market. The shape of the granules is different, the process of the organic fertilizer equipment is also different, and the fertilizer granulator machine price is also different. Next, let’s talk about the drum granulator.

The principle of drum granulation is that the material relies on the surface tension, the right amount of liquid phase, the extrusion force generated by the rolling between the materials, and the material takes small particles as the core in the correct direction of movement in the granulator, and sucks in the rolling process. Small attached, glued into a ball. The higher the rolling frequency within a certain period of time, the higher the spheroidization rate, and the more rounded the pellets are after forming.

The rotary drum granulator adopts a variety of combined lifting devices. Set up a retaining ring at the feed end and the middle part of the simplified, and the tail is light. The middle retaining ring of the organic fertilizer drum granulator divides the simplified into two districts, the front district is the mixing granulation area, and the rear district is the particle polishing area. At the same time, High efficiency, reducing coal consumption by about 20%. The reasonable equipment structure of the organic fertilizer equipment conversion granulator reduces the floor space, the production capacity is large, and the operation is simple. Its technology is mature, high temperature industry, safe and reliable, energy saving and environmental protection, which greatly saves costs.

In addition, the internal surface finish of the granulator is large, which reduces the friction between the material and the cylinder wall, and weakens the upward movement of the material. In view of this situation, we can solve it by adjusting the speed of the granulator and installing a small copy board inside.

How to use animal manure to process powdered fertilizers on organic fertilizer production lines

fertilizer granulator Oct 23, 2023

The equipment for producing powdered organic fertilizer from animal manure is the process of decomposing chicken manure, pig manure, cow manure, sheep manure, horse manure, duck manure, rabbit manure, pigeon manure, and other animal manure into fertilizer by adding organic waste such as plant straw.

Animal manure production equipment for powdered organic fertilizer includes powder and granular forms, as well as cylindrical forms. Powder form is simple, and powdered organic fertilizer refers to the fertilizer produced by fermenting organic raw materials in a certain ratio without causing particles. There is a certain difference from traditional composting fermentation, with the national standard of 40% organic matter, over 5% total nutrients, and 30% moisture. The equipment is also relatively simple, mainly consisting of the three stages of fermentation, namely pre mixing, flipping, refining, and packaging. The main purpose of fermentation is to decompose the macromolecular materials of organic raw materials into small molecule materials that can be absorbed and utilized by crops through microbial decomposition. The quality of fermentation is also related to the quality and effectiveness of organic fertilizers.

The low configuration of the small-scale chicken manure powder organic fertilizer production line only requires a fermentation tipping machine, grinder, mixer, screening machine, and packaging machine. This belongs to the basic configuration, and devices are added according to the actual needs and requirements of the customer. Therefore, the prices of small-scale chicken manure powder organic fertilizer production lines range from tens of thousands to hundreds of thousands. At present, most of the automatic quantitative packaging machines in the domestic market are semi-automatic production, requiring manual bagging and personnel to take care of the packaging process. Generally, an automatic quantitative packaging scale requires two people to operate, which improves the efficiency of enterprise production.

What equipment is required for the daily production of 10000 tons of organic fertilizer production line

fertilizer granulator Oct 23, 2023

The manure containing a large amount of nitrogen, phosphorus and potassium can produce efficient organic fertilizer. It can produce bio-organic fertilizer by composting through the organic fertilizer production line equipment to improve the nutrients required by crops. The organic fertilizer produced by the composting technology introduced by the organic fertilizer production line equipment manufacturer, This bio-organic fertilizer is especially suitable for horticultural crops as well as for soils with long-term application of chemical fertilizers.

The organic fertilizer production line with an annual output of 10,000 tons consists of fermentation system, drying system, deodorization and dust removal system, special pulverizer for organic fertilizer, batching system, mixing system, granulator (disc granulator machine, drum granulator, etc.) and finished products. The packaging machine consists of several parts. Although the process structure is similar, the configured organic fertilizer equipment is not fixed, and the fertilizer granulator machine price is not the same, mainly according to its own material characteristics, on-site working conditions, specific production requirements, degree of automation and investment budget, etc. On the one hand, choose the construction and equipment purchase plan of organic fertilizer production line with an annual output of 10,000 tons that meets its own conditions.

If the organic fertilizer is produced on a large scale, the batching crushing and mixing system is also very important. The function of this system is to produce the composted materials, nitrogen, phosphorus and potassium inorganic fertilizers (npk granulator machine) and other additives to contain the uniform nutrients required by crops.

During the operation of the organic fertilizer production line, the organic material obtained by fermentation in the reaction tower, urea, ammonium, etc. can be added to the disc mixer in a specific ratio, and then sent to the granulator for granulation after mixing evenly. In the granulator, the material forms a mechanical fluidized bed at a certain rotational speed, during which an appropriate amount of steam is added to provide the corresponding heat and moisture for the granulation process, and then an appropriate amount of circulating washing liquid obtained by the subsequent exhaust gas washing is sprayed to promote the material agglomeration granulate.

Is there an organic fertilizer production line process suitable for pig farms to produce fertilizers?

fertilizer granulator Oct 23, 2023

Given the size of small pig farms, it is also recommended that small pig farms produce organic fertilizers with 30-40% water content. The difference from family farms is the composting method. It is recommended for small pig farms to use active (forced) ventilation for composting. The biggest feature of this composting method is that a perforated ventilation pipe is placed at the bottom of the pile, and then the ventilation is carried out by ventilation. The machine actively transports air into the stack. This method also does not require flipping, but the oxygen concentration in the heap is better than that of static composting, so the composting speed is relatively faster.

Small pig manure organic fertilizer equipment configuration: The configuration of small pig manure organic fertilizer equipment only needs a pulverizer, a mixer, an organic fertilizer granulator machine, a screening machine and a packaging machine to complete the production. The configuration of small organic fertilizer equipment belongs to the low-medium configuration, and the fertilizer granulator machine price are also different. Whether it is capital investment or staffing, in general, small organic fertilizer equipment is acceptable to ordinary processors, while organic fertilizer equipment quality of the configuration directly affects the level of benefits. Therefore, when we choose small organic fertilizer equipment, we must not blindly choose. We must choose a good small organic fertilizer production line configuration.

Specifically, the main components of the production line mainly include: pulverizer, mixer, granulator (disc granulator machine, drum granulator, new organic fertilizer granulator, etc.), screening machine and packaging machine, suitable for medium The production process of small organic fertilizer is compact, scientific and reasonable, with advanced technology, energy saving and consumption reduction, no three emissions, stable operation, reliable operation and convenient maintenance, wide adaptability of raw materials, suitable for various proportions of organic compound fertilizer, bio-organic fertilizer, Urban sludge, domestic waste organic fertilizer, etc. The designed annual production capacity is 10,000-100,000 tons.

Equipment characteristics and granulation advantages of roller extrusion granulator

fertilizer granulator Oct 23, 2023

The national standard for the production equipment of bio organic fertilizers is that each gram of fertilizer must reach 20 million beneficial microorganisms. This poses a challenge for producers, which is that they cannot produce at high temperatures, otherwise it will kill beneficial microorganisms and the product will not meet the standards. In order to meet the product standards and achieve a certain temperature during drying, the traditional solution is to lengthen the drying equipment of the biological organic fertilizer production line and use low temperature and high air volume for production. This not only increases the cost of equipment, but also increases the production plant, increasing investment and making production difficult. In order to solve this problem, the company’s engineers collaborated with Zhongduo customers for analysis. Based on years of practical experience, the engineers boldly explored and innovated, and finally developed a simple and easy to operate multi-functional granulation process. Due to its fast granulation speed, high ball forming rate, and product yield, the process has been developed.

The roller extrusion granulator equipment needs to be dry, produced at room temperature, and the product is rolled and formed to meet the technical requirements of compound fertilizers. It is used for the production of high, medium, and low concentration specialized compound fertilizers for various crops, as well as energy-saving and consumption reducing updated products in the compound fertilizer industry. It is also suitable for granulation of various raw materials such as chemical feed.

The main features of the roller extrusion granulator equipment are:

1. The drying process of roller extrusion granulator is characterized by room temperature granulation, secondary molding, low investment, fast effectiveness, and good economic benefits.

2. Compound fertilizer roller extrusion granulation has low power and reliable operation, three waste discharge, stable operation, convenient maintenance, reasonable process layout, advanced technology, and low production cost.

3. The roller extrusion granulator has a wide range of applicability for raw materials, and can be used for granulation of various raw materials such as compound fertilizers, pharmaceuticals, chemicals, feed, coal, metallurgy, etc. It can also produce various concentrations and types of compound fertilizers (including organic fertilizers, organic fertilizers, biological fertilizers, magnetized fertilizers, etc.).

4. The roller extrusion granulation machine, especially the granulation of rare earth, ammonium bicarbonate, and ammonium sulfate based compound fertilizers, is a promotion project of national environmental protection applicable technology.

Characteristics and granulation process of animal manure organic fertilizer production line

fertilizer granulator Oct 23, 2023

Manure biomass organic fertilizer equipment supporting facilities need alcohol turner, organic fertilizer pulverizer, drum screening machine, horizontal mixer, granulator equipment, disc granulator machine, organic fertilizer fermentation equipment, rotary drying equipment, Cooling machine, screening machine, coating machine, automatic packaging machine, belt conveyor and other machinery and equipment.

Features of organic fertilizer production line:

1. Manure organic fertilizer does not have all organic chemical active ingredients, because pigs have poor digestion and absorption capacity, only 25% of the active ingredients of nutrients are consumed, and the other 75% of the nutrients in concentrated feed are discharged with excrement, thereby making dry products. Medium nitrogen, phosphorus, potassium, soil organic matter, carbohydrates, protein and other active ingredients are made into granules by drum granulator or npk fertilizer granulator.

2. The key ingredient in manure organic fertilizer is soil organic matter, and manure organic fertilizer improves the soil organic matter composition in the soil layer. Soil organic matter can improve soil layer physics, organic chemistry and microbial characteristics, and organic fertilizers mature soil layers and fertilize cultivated land. In the rural areas of our country, “the land is supported by manure”, the organic fertilizer fermentation equipment discusses the common saying that the seedlings grow by the manure, which reflects the effect of manure organic fertilizer on improving the soil layer to a certain level.

3. Manure organic fertilizer not only enhances many organic chemical colloidal solutions, but at the same time relies on the efficacy of microbial strains to dissolve and convert many organic compounds into organic chemical colloidal solutions, which greatly increases the adsorption of the soil layer to the surface layer, and causes a lot of The viscose component makes the soil particles bond together into a stable soil colloid, which improves the soil layer’s water-locking, soil-fixing and air-permeability characteristics, and its ability to adjust the ground temperature.

How to choose organic fertilizer equipment for small organic fertilizer processing plants

fertilizer granulator Oct 23, 2023

The small organic fertilizer production line is mainly used for livestock and poultry manure organic fertilizer processing production line projects. The main equipment includes fermentation turner, pulverizer, organic fertilizer granulator machine, screening machine, automatic weighing and packaging machine, etc. This series of small organic fertilizer production lines have low overall investment price, low cost, low technical requirements and high cost performance.

Small organic fertilizer production line configuration equipment:

1. Fermentation turning and throwing machine: Fermentation and turning (turning) of the materials in the fermentation process;

2. Pulverizer: pulverizing and pulverizing raw materials such as high-humidity materials in the production process;

3. Granulator: The mixed materials are granulated, including disc granulator, drum granulator, new organic fertilizer granulator, etc;

4. Organic fertilizer screening machine: screening and grading the finished fertilizer;

5. Automatic weighing and packaging machine: quantitative bagging and packaging of the finished products.

Consideration of product form: Finally, according to the desired form of organic fertilizer, it is divided into powdered organic fertilizer and granular organic fertilizer. The production line equipment required for different forms of fertilizer is different. Due to the configuration and specifications of the organic fertilizer production line equipment Depending on the equipment required, the price will also have an impact on the quoted price.

Consideration of equipment configuration: In terms of production scale, small organic fertilizer processing plants are based on an annual output of 5,000 tons to 10,000 tons, which is also the production line scale that investors who are new to the industry choose most. A complete set of equipment consists of a variety of equipment, and their selection, specifications, and quantity directly affect the final price of the production line.

The Fermentation Process and Characteristics of Cattle and Sheep Manure Track Dumping Machine

fertilizer granulator Oct 23, 2023

The scale of aquaculture farms in China is constantly expanding, and feces and sewage are not treated harmlessly. They are discharged or disposed of improperly, and are washed and washed by precipitation, polluting surface water, soil, and groundwater. The pollution of fecal wastewater to water and soil is mainly caused by organic pollutants and nitrogen and phosphorus nutrients. The urgent task is to use organic fertilizer equipment to address the source of pollution as soon as possible.

Most of the supporting power of the cow and sheep manure track fermentation tipping machine is between 22 and 150 horsepower, belonging to small and medium-sized tipping machines, which are relatively simple and convenient to operate. China is a major aquaculture country, producing a large amount of compost manure every year. Therefore, more and more farms are inclined to use composting to treat waste, which has also led to an increasing demand for compost fermentation tipping machines.

The cow and sheep manure track fermentation and tipping machine is used for the fermentation and tipping of organic waste such as livestock and poultry manure, sludge waste, sugar factory filter mud, residue cake, and straw sawdust. It has the function of crushing, saving time and labor, significantly improving the production efficiency and product quality of organic fertilizer plants, and reducing costs. Some auxiliary facilities can also be added, such as automatic sprinkling devices.

The characteristics of the cow and sheep manure track fermentation tipping machine:

1. The machine adopts a tracked design, which can move forward, reverse, and turn, and is controlled and driven by one person.

2. During driving, the entire vehicle rides on a pre stacked long strip pile, and the raw materials of the pile are mixed, fluffy, and moved by a rotating knife shaft hung under the frame. After passing by, the vehicle is tampered with into a new strip pile.

3. Operations can be carried out in open spaces or in workshop greenhouses.