Equipment Configuration and Labor Requirements for Small Organic Fertilizer Production Lines

fertilizer granulator May 4, 2023

The products produced by the complete set of equipment for organic fertilizer production line are mainly made of chicken, pig, and cow manure as raw materials, which are pure natural and do not contain any chemical components.

Organic fertilizer refers to a type of fertilizer that contains organic matter and can provide various organic and inorganic nutrients for crops, as well as improve soil fertility. With the increasing use of organic fertilizer in various types of organic farmland, organic flower fields, organic tea fields, and organic paddy fields, organic fertilizer production enterprises are also gradually increasing. Under the promotion of the market, organic fertilizer production line equipment improves production construction and continuously plays a role in the market. Under this large platform, it can freely develop and create a new era belonging to organic fertilizer production equipment.

The use of organic fertilizer production equipment is very simple, and it can be easily operated by only 6-7 people, making it convenient and fast. A set of organic fertilizer production equipment can also crush, stir, granulate, dry, and screen various different materials, which is called a multifunctional equipment.

The complete set of equipment for organic fertilizer production line mainly consists of fermentation system, drying system, deodorization and dust removal system, crushing system, ingredient system, mixing system, granulation system, screening system, and finished product packaging system.

The complete set of equipment for the organic fertilizer production line includes:

1. The fermentation system consists of a feed conveyor, a biological deodorant, a mixing mixer, a lifting and tilting machine, and an electrical automatic control system.

2. Drying system, mainly equipped with belt conveyor, rotary dryer, cooling machine, induced draft fan, hot air stove, etc.

3. Deodorization and dust removal system, consisting of settling chamber, dust removal chamber, etc.

4. Crushing systems include new semi wet material crushers, LP chain crushers or cage crushers, belt conveyors, etc.

5. Batching system, including electronic batching system, disc feeder, vibrating screen, can be configured with 6-8 types of raw materials at once.

6. The mixing system can be composed of horizontal mixer or disc mixer, vibrating screen, mobile belt conveyor, etc.

7. The granulation system includes roller extrusion granulation machine, disc granulation machine, flat film granulation machine, bio organic fertilizer spherical granulation machine, organic fertilizer specialized granulation machine, drum granulation machine, rounding machine, etc.

8. The screening system is mainly completed by drum screening machines, which can be equipped with primary and secondary screening machines to achieve higher yield and better particles.

9. Finished product packaging system, including electronic quantitative packaging scales, silos, automatic sewing machines, etc.

The process and cost of processing fertilizers on organic fertilizer production lines

fertilizer granulator May 4, 2023

Organic fertilizer requires a series of processes on the organic fertilizer production line, which can be divided into three processes: pre-treatment, primary fermentation, and post-treatment.

1. Pre treatment: After the compost raw materials are transported to the yard, they are weighed by a scale and sent to a mixing and stirring device. They are mixed with organic wastewater from production and domestic use in the factory, and composite bacteria are added. The moisture and carbon nitrogen ratio of the compost are roughly adjusted according to the raw material composition, and then mixed before entering the next process.

2. Primary fermentation: The mixed raw materials are fed into the primary fermentation tank using a loader and piled up into a fermentation pile. A fan is used to forcibly ventilate the bottom of the fermentation tank for oxygen supply. At the same time, the pile is turned over for about 2 days and supplemented with water (mainly organic wastewater from production and domestic use) and nutrients. The fermentation temperature is controlled between 500C and 650C for aerobic fermentation. The primary fermentation cycle of this project is 8 days, Every day, one pool of raw materials is fed out and one pool of semi-finished products is produced. After the fermented semi-finished products are discharged, they are ready to enter the next process.

3. Post processing: Further screen the compost product, and treat the residue separately based on the moisture content. After sieving and granulating, the material is sent to a dryer heated by biogas in the biogas digester for drying. After adding medium and trace elements in proportion, it is stirred and mixed to make a finished product, which is then packaged and stored for sale. The screened material is returned to the crushing process for reuse.

The specific process varies depending on the finished organic fertilizer, and is mainly divided into two types.

1. Organic fertilizer powder production line: fermentation ->feeding machine ->crusher ->mixer ->screening machine ->automatic packaging machine ->finished product.

A belt conveyor is also needed to connect various equipment. Fermentation equipment uses tipping machines, slot type tipping machines, and track type tipping machines to flip organic fertilizers for full fermentation. The fermentation methods include slot type fermentation, strip pile fermentation, and fermentation, which are the core steps in the production of organic fertilizers.

2. Granular organic fertilizer production line: fermentation ->feeding machine ->crusher ->mixer ->screening machine ->granulator ->automatic packaging machine ->finished product.

The particle production line has an additional granulation step, and there are various granulation methods, such as disc granulation machines and roller extrusion granulation machines. There is a certain gap in the process flow between the two, and there is also a significant difference in cost, with lower costs for powder production lines.

The overall investment price of small organic fertilizer production line equipment is low, the cost is low, and the technical requirements are not high, making it suitable for large-scale planting and breeding enterprises and small fertilizer factories to invest. The small-scale organic fertilizer production line refers to the organic fertilizer process equipment with an annual production capacity between 3000 tons and 20000 tons. The output required by users determines the production capacity requirements of the equipment, thereby affecting the price. In recent years, small organic fertilizer production lines have been highly favored by users because they can turn chicken manure, pig manure, cow manure, sheep manure, urban household waste, garden fallen leaves, crop wheat, corn straw, decoration board scraps, etc. into Baocheng green organic fertilizer. The process is simple, easy to operate, the price is low, and the land area is small, and the effect is also very ideal.

How about the bio organic fertilizer production into powdered fertilizer?

fertilizer granulator Apr 26, 2023

Now there are still a lot of breeding enterprises are still waiting and wondering whether adding bio organic fertilizer production equipment will bring benefits to themselves, and whether I have added equipment, but I have no technology and the equipment has become a decoration. In fact, these problems are not problems. You can find a lot of formulas for the production of bio organic fertilizer by random search on the Internet. In addition, some enterprises that do biological organic fertilizer equipment also have many effective formulas. If it is an initial investment, you can first consider the cheap powder line.

Powder bio organic fertilizer production line is relatively low cost of equipment and simple operation. The general steps are fermentation, crushing, stirring and packaging.
1. Fermentation is relatively simple, we generally use the stacking method, so the cost is relatively low, but the disadvantage is that the fermentation is not complete at some time.
2. Grinding will need to use some grinding equipment, generally we are using the semi wet material grinder, this equipment can be moisture in 30-50% of the material evenly crushed, can effectively meet our organic fertilizer standards.
3. The purpose of mixing this equipment is to add some microorganisms and some organic matter to the organic fertilizer and mix them evenly. Adding these things can effectively increase the content of organic matter. Now we mostly use horizontal mixer.
4. Packaging for our finished products convenient storage and transportation.
Using some simple bio organic fertilizer equipment, powdery bio organic fertilizer can turn waste into treasure. For some small and medium-sized breeding enterprises, the investment is relatively small, and the profits are relatively rich! 

What are the common processing equipment in organic fertilizer production lines

fertilizer granulator Apr 26, 2023

The prospects of the organic fertilizer industry are very promising, especially in recent years, with the increasing attention paid to food safety issues, more and more people have higher expectations for organic food, ecological agriculture, sustainable agriculture, green ecological aquaculture, and other aspects. We all hope to enjoy delicious food without worrying about hormone issues or the discomfort caused by excessive use of fertilizers and pesticides. A good prospect will naturally lead to good sales. As people gradually recognize organic fertilizers, the market demand will increase. It is wise for manufacturers to enter this industry as soon as possible and seize the market high ground.

There are several types of conventional organic fertilizer processing equipment:

1. Solid-liquid separator: Separate and treat excess water in raw materials.

2. Fermentation tipping machine: During the fermentation process, the raw materials are flipped to control the uniformity of fermentation and the temperature at which the raw materials are fermented.

3. Semi wet material crusher: finely crush the fermented raw materials to meet the granulation requirements.

4. Horizontal mixer: Fully mix and blend the auxiliary materials and raw materials according to the formula requirements, to make their nutritional composition more uniform.

5. Organic fertilizer granulator: The mixed raw materials are made into predetermined particles using granulator equipment and loaded with organic fertilizer.

6. Organic fertilizer dryer: Dry the excess moisture in the produced granular organic fertilizer to below 15% for easy storage and increased strength.

7. Organic fertilizer cooling machine: The temperature of the dried organic fertilizer particles is very high, and the particles are promptly cooled to quickly cool and shape.

8. Organic fertilizer screening machine: Use a screening machine to screen out some unqualified particles, carry out rework and remake, and retain qualified particles for the next process.

9. Organic fertilizer coating machine: Apply a layer of coating agent evenly on the surface of the particles to improve their strength, brightness, and fullness, which is more conducive to preservation.

10. Organic fertilizer packaging machine: Use an automatic quantitative packaging machine to package particles into bags.

The future development potential of organic fertilizer equipment is enormous, because for the current agricultural situation in China, organic fertilizer raw materials are abundant and of high quality, and the market demand for organic fertilizer is also large. The application range of organic fertilizer is also wide, whether it is farmland or vegetable planting greenhouses, as well as the greening of fruit trees, flower gardens, and soil improvement. Organic fertilizer is widely used, which is also in line with national agricultural development policies. It can be said that, The market prospects for organic fertilizer equipment are very broad.

How to process sheep manure into fertilizer through an organic fertilizer granulator

fertilizer granulator Apr 26, 2023

Sheep manure organic fertilizer has been deeply loved by cash crop growers all over the country, and has an important position. Sheep manure organic fertilizer is a nutrient rich fertilizer in livestock, which combines both late and fast sheep manure. Sheep manure has a dense texture and less water content than cow manure, so the decomposition rate of Fu heat is slower than horse manure and faster than cow manure, making it a thermal fertilizer. The application of sheep manure organic fertilizer on sandy soil and cohesive soil has good effects. Sheep manure organic fertilizer contains a large amount of organic matter, which is an important source of organic matter in soil. It can improve soil, improve soil fertility, turn lean soil into fertile soil, and turn bad soil into good soil.

How can sheep manure be processed into organic fertilizer through an organic fertilizer granulator? The method is as follows:

1. Stack auxiliary materials such as sheep manure, straw, and straw, as well as fermentation agents in a certain proportion on the fermentation site. For example, mixing sheep manure with an appropriate amount of straw powder depends on the moisture content of the sheep manure. Generally, fermentation requires a moisture content of 45%.

2. Then, mix the bio composite bacteria in a ratio of 0.3 kilograms of fermentation broth with 1 ton of raw material (about 1.5 tons of fresh material), dilute the broth with water in a ratio of 1:300, and evenly spray it into the material pile for mixed fermentation. Add proper amount of corn flour to provide sugar for strain fermentation, so that multi-dimensional complex enzyme bacteria quickly occupy absolute advantage.

3. After the fermentation temperature of sheep manure compost increases, it can be turned over. When the fermentation temperature is about to reach 70 degrees, a pile flipper should be used to turn over the pile every other day.

4. When the temperature of sheep manure compost decreases, the material is loose, there is no odor or slight ammonia odor, and white mycelium is produced inside the pile, it indicates that the sheep manure organic fertilizer has already fermented and matured, and can proceed to the next process.

5. Using a forklift to transport sheep manure organic fertilizer to the production workshop, through a series of organic fertilizer equipment production processes, it is made into granular organic fertilizer and packaged into bags.

The processing equipment required to build an organic fertilizer factory is a production line composed of multiple equipment links. A set of organic fertilizer processing equipment is not a fixed number of equipment, but needs to be determined based on the on-site site and materials. For example, chicken manure has a high amount of moisture, and during fermentation, the moisture must be reduced. Corn cobs that are crushed with straw can be added, otherwise they cannot be made into particles; Sheep manure is relatively dry, and when fermenting, it can be directly granulated without the need for adding straw or other materials. The equipment used varies depending on the process. The higher the output, the larger the equipment model, and the prices of different configurations naturally vary. The complete set of organic fertilizer processing equipment mainly consists of fermentation system, drying system, deodorization and dust removal system, crushing system, ingredient system, mixing system, granulation system, and finished product packaging system.

How to use poultry manure and straw to ferment fertilizers in organic fertilizer production lines

fertilizer granulator Apr 26, 2023

With the continuous development of agricultural modernization, bio-organic fertilizer came into being, which played an important role in the protection and improvement of the soil environment. The application of organic fertilizer is very wide, and it can promote the growth of fruits, vegetables and crops. It can be said that organic fertilizer has become a major trend in the development of modern green agriculture. In the fertilizer production process, livestock and poultry manure, mushroom residue and crop straw are commonly used organic fertilizer raw materials.

So how to use livestock manure, mushroom residue and crop straw to ferment organic fertilizer?

The specific fermentation method is as follows:

First, the material ratio. Mix chicken manure, pig manure, mushroom residue, straw, dry soil powder, etc. in an appropriate ratio. About 3-4 tons of fresh manure plus 1 kg of organic fertilizer starter, the starter is diluted and evenly sprinkled into the manure pile and mixed evenly.

Second, build a pile of materials. Making the pile too small will affect the fermentation. The height of the pile should be 1.5 to 2 meters, the width is 2 to 3 meters, and the length is more than 3 meters, so that the fermentation effect is better.

Third, moisture requirements. The moisture of the fermentation material should be controlled at about 65%. Too high or too low is not conducive to fermentation, less water and slow fermentation; too much water, poor ventilation, slow heating, and produce odor. If the moisture is too high, add straw, mushroom residue, dry soil powder, etc. Whether the moisture is suitable, you can hold a handful of the material tightly, see the watermark on your fingers, but do not drip, and it will disperse when it hits the ground.

Fourth, turn over and ventilate. During the fermentation process, proper oxygen supply and dumping are required (the temperature rises to 75°C or above, and the stack must be tipped several times). The temperature of the stack is controlled at about 65°C. Excessive temperature has an impact on nutrients.

Fifth, fermentation is complete. Generally, the fermentation can be completed within 5-7 days, the material is dark brown, and the temperature drops to room temperature, indicating that the fermentation is complete.

In the fermentation process, the tool we generally use is a compost windrow turner. This organic fertilizer machine will greatly save time, improve efficiency, and create more benefits.

Common raw materials and granulation processes in organic fertilizer production lines

fertilizer granulator Apr 26, 2023

Organic fertilizer raw materials come from a wide range of sources, including livestock and poultry feces, fungal spore residue, distiller’s grains sludge, etc., which can be targeted as organic fertilizer raw materials. These raw materials used to be troublesome waste to handle, with relatively low acquisition prices, giving the finished organic fertilizer a greater profit margin. The organic fertilizer production equipment is centered around granulation equipment, producing finished granular organic fertilizers that enable effective recycling and utilization of fertilizers. The large amount of livestock and poultry manure generated by breeding farms is used to produce green organic fertilizer, which is returned to the fields for organic agriculture. Agricultural waste and fruits are fed to various livestock and poultry, forming a natural green biological chain and maintaining ecological balance.

Organic fertilizer processing equipment is a complete set of production equipment that produces natural organic fertilizers from organic rich raw materials such as animal manure and plant straw, after a series of processing treatments. Organic fertilizer is suitable for crops such as wheat, rice, peanuts, fruits and vegetables, which can improve crop quality and fruit quality, and is beneficial to human health. It is the best choice of fertilizer for pollution-free green food cultivation. The overall process can be divided into: raw material collection, raw material ratio, raw material moisture control, raw material fermentation, raw material crushing, raw material drying, granulation, and packaging into bags.

The organic fertilizer production line process required for producing animal manure organic fertilizer:

1. Raw material fermentation; 2. Automatic batching of raw materials using computer belt scales; 3. Dedicated organic fertilizer crusher and mixer; 4. The new type of organic fertilizer granulation machine is commonly known as drum granulation or extrusion granulation; 5. Drying organic fertilizer particles with a dryer; 6. Cooling machine for organic fertilizer particles; 7. The screening machine screens out qualified organic fertilizer particles; 8. Coating machine coating particles, smoother; 9. Packaging scale automatically fills organic fertilizer particles; 10. Sealing.

In this fast developing information age, organic fertilizer equipment needs to adapt to the competition and development of the market to adapt to better development, constantly accelerate the speed of upgrading, and also accelerate the production efficiency of enterprises, so that the organic fertilizer equipment of enterprises can be recognized by more users in the market, more applications in the development of agricultural ecology, and promote the development of green agriculture in China.

Equipment cost for the entire organic fertilizer production line

fertilizer granulator Apr 26, 2023

When it comes to organic fertilizer equipment, the first thing many people think of is organic fertilizer, which is correct because organic fertilizer equipment is specialized in producing organic fertilizers. However, there are many types of organic fertilizer equipment in terms of raw material selection. Not only can animal manure be used, but also crop straw, tree branches and leaves, kitchen waste, and urban sludge can be used. These can all be made into organic fertilizer using organic fertilizer equipment, This is also why organic fertilizer equipment is called environmental protection equipment, and treating these raw materials into organic fertilizers naturally solves the problem of environmental pollution caused by these raw materials.

Organic fertilizer equipment has become increasingly important for the current agricultural production situation. The current agricultural production form in China is facing a large-scale transformation, and the traditional cultivation and fertilization methods are no longer in line with the development of China’s national conditions and the sustainable development of agriculture. The promotion of organic fertilizers is particularly important, and better implementation of promotion in agricultural production has become a challenge now.

The configuration of organic fertilizer production lines varies depending on the annual yield of fertilizers, with prices ranging from hundreds of thousands to millions. Some need to be produced into powdered fertilizer to be used as finished products, so the equipment price is relatively low. Some require high-end production of granular fertilizer, and to ensure that the finished granular organic fertilizer has high nutritional value and aesthetics, the equipment price naturally becomes more expensive, including the degree of automation of the production line, which is a reference factor for equipment configuration. So, after understanding the customer’s needs, we will tailor appropriate equipment configurations for them, plan reasonably based on the on-site site, and create a good foundation for the customer’s project.

How much does the equipment included in the entire organic fertilizer production line cost in total?

1. The production of powdered organic fertilizer is based on the fine crushing treatment after organic fertilizer fermentation, and the required equipment includes: fermentation tipping machine, forklift silo, semi wet material crusher, drum screening machine, automatic packaging scale, etc. The price of small powder organic fertilizer production line equipment is around 100000 yuan.

The production process of granular organic fertilizer is relatively complex, and it is also based on the fermentation process and powdered organic fertilizer process, entering deep processing and granulation. Therefore, the required equipment is also relatively comprehensive, including fermentation tipping machines, forklift silos, semi wet material crushers, horizontal mixers, toothed granulators, rotary dryers, rotary cooling machines, drum screening machines, film wrapping machines, automatic packaging machines, etc. In cases where there are special process requirements, dynamic ingredient scales need to be added. The full set of equipment for small granular organic fertilizer production lines is priced at around 200000 yuan.

What are the common equipment in organic material production lines?

fertilizer granulator Apr 26, 2023

Large-scale organic fertilizer machine manufacturer, manufactures and sells large, medium and small fertilizer equipment, compound fertilizer equipment, BB blended fertilizer processing equipment, agricultural machinery, and environmental protection equipment. Zhengzhou Huaqiang Heavy Industry Technology Co., Ltd. independently developed and manufactured fermentation equipment, drying equipment, granulation equipment, screening system, batching system and other complete fertilizer equipment suitable for organic fertilizer and bio-organic fertilizer manufacturing applications. It has been established for more than 20 years and will always be new. Old customers provide one-stop all-round service of manufacturing technology, garden plot planning, equipment construction, placement and debugging, and recipes.

Complete fertilizer production process classification: small organic fertilizer production line, biological organic fertilizer equipment, pig manure organic fertilizer production line, chicken manure organic fertilizer production line, cow manure processing organic fertilizer equipment, straw organic fertilizer production line.

What are the most common equipment for organic fertilizer production:

1. Fermentation equipment:

Self-propelled turning and polishing machine: movable wheel turning and polishing machine, crawler turning and polishing machine. Trough turning and polishing machine, chain plate turning and polishing machine, rake tooth turning and polishing machine, spiral turning and polishing machine.

2. Destroy the machine

Vertical destroyer, horizontal destroyer, drip destroyer, high humidity destroyer, semi-humid destroyer, urea destroyer.

3. Mixer:

Pan mixer, horizontal mixer, double shaft mixer, forced double shaft mixer.

4. Screening machine:

Drum screening machine, vibrating screen

5. Conveyor

Bucket elevator, belt conveyor (large inclination belt conveyor, mobile belt conveyor) screw conveyor

6. Granulator:

Organic fertilizer granulator: disc granulator, pair-roll extrusion granulator, columnar extrusion granulator, special granulator for organic fertilizer, internal rotation stirring tooth granulator, drum granulator.

7. Dryer

Drum dryer, three-pass dryer, chicken manure dryer.

8. Supporting equipment:

Photooxygen deodorization equipment, pulse dust collector, livestock and poultry manure dehydrator, active batching system, reversal coating machine, reversal cooling machine, quantitative packaging scale.

Equipment characteristics and economic benefits of chicken manure organic fertilizer production line

fertilizer granulator Apr 26, 2023

The treatment of chicken manure has become a headache for many large chicken farmers. Chicken manure, pig manure, and cow manure are piled up everywhere, and the odor is unpleasant, causing some pollution to the environment. The chicken manure organic fertilizer production line and pig manure organic fertilizer processing equipment are all green organic fertilizers made from livestock and poultry manure. Our company provides organic fertilizer production technology formulas, bio organic fertilizer equipment technology processes, and detailed processes and methods for processing chicken manure into organic fertilizer. At present, the prospect of processing chicken manure into organic fertilizer is very broad. More manure produced by breeding farms can be recycled, turning waste into treasure. Processing chicken manure into organic fertilizer not only effectively utilizes chicken manure resources, but also has significant economic benefits.

The main function of the chicken manure organic fertilizer production line is to sterilize livestock and poultry manure and manufacture it into organic fertilizer. It can not only solve the problem of poultry manure treatment by livestock and poultry farmers, but also promote the development of ecological agriculture and circular economy. The characteristic of organic fertilizer production lines converting manure into organic fertilizer can also contribute greatly to the development of economic benefits for enterprises and promote the development of human environmental protection projects. For example, the chicken manure organic fertilizer production line is a good engineering project for treating chicken farm manure.

Equipment characteristics of chicken manure organic fertilizer production line:

1. With a high degree of specialization, suitable equipment is selected based on the raw material characteristics of chicken manure organic fertilizer. The produced organic fertilizer does not contain chemical components, and the organic matter content and nitrogen, phosphorus, and potassium content meet the standards.

2. With a high degree of automation, the complete set of equipment is configured to achieve automated operation, saving labor costs and processing costs, and eliminating human factors affecting product quality issues.

3. The equipment has a high degree of applicability. It can not only produce ordinary organic fertilizers, but also process high-quality bio organic fertilizers. The equipment is easy to operate, with adjustable details and functions, achieving ideal usage results.

The organic fertilizer production line equipment for chicken manure processing is a complete set of production equipment that uses fresh chicken manure as raw material and undergoes multiple processing processes to produce natural organic chicken manure fertilizer. Chicken manure organic fertilizer has a comprehensive and long-lasting nutrient effect, containing a large amount of organic matter, which has the comprehensive benefits of improving soil, increasing fertility, and improving the taste and quality of fruits and vegetables. The processing of chicken manure into commercial organic fertilizer requires two steps: the pre fermentation and treatment part and the post deep processing and granulation part. The complete set of equipment for the chicken manure organic fertilizer production line includes: fermentation tipping machine, forklift silo, organic fertilizer crusher, drum screening machine, horizontal mixer, disc granulator, rotary dryer, cooling machine, screening machine, coating machine, packaging machine, belt conveyor, and other equipment.