Tank fermentation granulation organic fertilizer for sheep manure organic fertilizer equipment production line

fertilizer granulator Jan 16, 2023

Tank fermentation granulation organic fertilizer for sheep manure organic fertilizer equipment production line

Sheep manure organic fertilizer is a kind of organic fertilizer specially treated by sheep’s incompletely digested organic matter. It is suitable for the geological improvement of alkaline land and barren land, and has a good effect on improving crop yield. Because sheep is a ruminant and rarely drink water, the feces are dry and fine, and the amount of feces is also small. Sheep manure organic fertilizer is a thermal fertilizer between horse manure and cow manure.

Fermentation technology of sheep manure organic fertilizer

Precautions during fermentation of sheep manure organic fertilizer production line

1. Particle size of raw materials: the particle size of sheep dung and auxiliary raw materials should be less than 10mm, otherwise they need to be crushed;
2. Suitable material moisture: the suitable fermentation humidity of compost microorganism is 50~60%, and the suitable humidity is 60~65%, so the material moisture is adjusted to about 55~60%. When the water content reaches more than 65%, there is a high probability that the dead tank will not ferment.
3. Control of sheep dung and auxiliary materials: according to local agricultural conditions, organic materials such as straw, corn stalk, peanut stem can be used as auxiliary materials. The ratio of sheep manure and auxiliary materials can be adjusted according to the requirements of fermentation water (generally 3:1). The raw materials with the carbon and nitrogen ratio of 20~80:1 can be selected as the composting auxiliary materials. Therefore, common organic substances such as dry rice straw, corn stalk, deciduous leaves, soybean stem, peanut stem, etc. in rural areas can be used as auxiliary materials for compost fermentation after being crushed.
4. Fermentation cycle: after sheep dung, auxiliary materials and inoculation materials are mixed in the tank, the first time they are turned over, which is recorded as the start time of the fermentation cycle. Generally, after a heating period of 3 to 4 days (5 to 7 days in winter), they enter the high-temperature fermentation stage. Based on the temperature, when the reactor temperature exceeds 60-70℃for more than 24 hours, the reactor can be turned over. The times of turning over vary with the seasons. The fermentation cycle is generally 15 days in summer and 25 days in winter.
5. If the temperature in the fermentation tank has not exceeded 40℃after entering the tank for 10 days, it can be determined that the tank is dead and the fermentation start fails. At this time, the water content in the tank must be measured. If the water content exceeds 60%, auxiliary materials and inoculation materials need to be added; If the moisture content is lower than 60%, consider whether the amount of inoculation material is not enough.

The manufacturer will work with you to ensure that your production line meets your needs and your financial needs. A good fertilizer production line is going to save you money and help you get started producing fertilizer so much faster. Your profits are going to improve fast when you start using this production line.

Granulator and equipment technology used in cow manure organic fertilizer production line

fertilizer granulator Jan 16, 2023

Cattle dung contains organic matter, which can be used as organic fertilizer after treatment. Compared with chicken manure, the moisture content of cow dung is more appropriate. Of course, if some cow dung is mixed with urine, dehydration is also needed first. Due to the different food, digestion capacity is also different, cow dung contains more fiber components, so the fermentation cycle can be a little longer when fermentation, so that it is completely decomposed.

What conditions are needed to build a small organic fertilizer equipment production line

fertilizer granulator Jan 16, 2023

What conditions are needed to build a small organic fertilizer production line

1. The construction of small organic fertilizer production line should meet the requirements of environmental protection policies. For environmental protection, it is not only the desire of the people, but also the policy demand of agricultural and animal husbandry development for environmental protection.
2. The type of raw materials determines the detailed equipment used in each process stage, which affects the equipment investment price.
3. The production scale and the annual output of small organic fertilizer equipment from 3000 tons to 20000 tons determine the capacity requirements of the equipment, thus affecting the price.
4. The recycling of resources mainly depends on the recycling and utilization of various agricultural non-polluted wastes, such as making fuel and electric energy raw materials first, and the biogas residue produced as organic fertilizer raw materials.
5. The smallorganic fertilizer production linecan be used as feed for other purposes.
6. Plant construction site: It is necessary to determine the size of production site and the investment of site size according to the planned production scale.

The construction of organic fertilizer equipment is important to adjust measures to local conditions. A good organic fertilizer production line is not only a guarantee of output, but also a guarantee of quality. Although the organic fertilizer equipment is only a combined process, the convenience it brings to people is unimaginable.

The fertilizer production line has everything you need to make pellets of all different sizes. This pellet mill for organic fertilizer provides you with a complete solution to your fertilizer production needs. You won’t have to spend a lot of money either because the line is very affordable.

Equipment configuration and process introduction of the whole set of livestock manure organic fertilizer equipment production line

fertilizer granulator Jan 16, 2023

Equipment configuration and process introduction of the whole set of livestock manure organic fertilizer equipment production line

Livestock and poultry excrement includes chicken excrement, pig excrement, cow excrement, sheep excrement, horse excrement, duck excrement, rabbit excrement, pigeon excrement and other livestock and poultry excrement, as well as straw decomposed organic fertilizer. These livestock and poultry excrement and straw are pure organic fertilizer when they are not processed or decomposed and fermented in any way. If farm manure is not decomposed and fermented, and is directly used on crops, it will cause soil hypoxia, disease and pest breeding, and slow fertilizer efficiency Problems such as fermentation, seedling burning and harmful gas damage affect crop growth and harvest. While chicken manure ferments organic fertilizer, the main substance in chicken manure is organic matter. The application of chicken manure increases the content of organic matter in the soil. Organic matter can improve the biological characteristics of the soil, ripen the soil, and improve soil fertility. Therefore, fermented manure organic fertilizer has become a new trend in agricultural development.

The organic fertilizer production line with an annual output of 10000 tons is a small organic fertilizer production line, which can be completed by selecting medium and low configuration. If you want to expand the production scale in the later stage, you can add supporting equipment according to the actual needs and requirements. Therefore, according to the actual needs, the price of the production line with an annual output of 10000 tons of organic fertilizer varies from hundreds of thousands to hundreds of thousands.

The equipment of the powder fertilizer production line includes: tank fermentation equipment – forklift silo – pulverizer – mixing mixer – screening machine – packaging machine, and the equipment is connected by conveyor.

The simple granular fertilizer production line equipment includes: trough fermentation equipment – forklift silo – pulverizer – mixing mixer – disc granulator – screening machine – packaging machine, and the equipment is connected by conveyor.

What are the commonly used organic fertilizer fermentation equipment

fertilizer granulator Jan 16, 2023

1. Organic fertilizer fermentation tank

The organic fertilizer treatment in fermentation tank is applicable to the situation with strict environmental protection requirements and high fermentation time requirements. At present, the organic fertilizer treatment in fermentation tank can produce a batch of raw materials in 8 hours at the fastest. The fermentation tank can also be equipped with a deodorization system to perfectly solve the problem of environmental pollution, and it can be produced at any time without being affected by external temperature and environmental topography.

2. Self-propelled tipping machine

The self-propelled tipping machine is divided into wheel type and crawler type. At present, the most used is crawler type tipping machine. It is characterized by large processing capacity and can be moved at will. It is suitable for the organic fertilizer tipping operation in the open field, and is suitable for the organic fertilizer processing plant that does not want to carry out a lot of civil engineering.

3. Trough tipping machine

The trough-type tipping machine is stable in operation. It can change the troughs with one tipping machine. It can handle materials with multiple troughs. It has large production capacity and even tipping. It is adopted by most organic fertilizer processing plants.

Equipment for producing organic fertilizer granules

At present, the production process of granular organic fertilizer is the most complex, and it is also based on the continuous fermentation process and the wages of powdered organic fertilizer. Therefore, the equipment required is also relatively comprehensive, including fermentation tipper, chicken manure dehydrator, forklift silo, semi-wet material crusher, horizontal mixer, stirrer granulator, rotary dryer, rotary cooler, drum screening machine, coating machine, belt conveyor, and automatic packaging machine. Dynamic batching scale is also required in case of special process requirements.

Investment cost and equipment configuration of small organic fertilizer production line

fertilizer granulator Jan 16, 2023

The small organic fertilizer production line has the characteristics of low investment price, low cost, low technical requirements, and is suitable for the investment of large agricultural enterprises and small fertilizer plants. Small-scale organic fertilizer equipment refers to organic fertilizer processing equipment with annual production of 5000-20000 tons. The 10000t/a organic fertilizer equipment is a representative small-scale organic fertilizer production line. Its investment cost and equipment configuration are as follows

Annual capacity of small organic fertilizer production line: 5000 tons – 20000 tons;

Total investment in organic fertilizer production line equipment: 80000 yuan to 200000 yuan;

Organic fertilizer shall meet the standard: NY 884-2012;

Technical requirements for organic fertilizer processing: 1 production technician, 1 laboratory technician and 8 workers.

Here, we will make a detailed analysis of the equipment of the production line of organic fertilizer with an annual output of 10000 tons.

The production enterprises with an annual output of 10000 tons of bio-organic fertilizer can treat 22000 tons to 25000 tons of livestock and poultry manure every year, and the following investment construction and supporting facilities are required:

Fermentation workshop: one fermentation workshop with an area of not less than 60 ㎡ × 6 =360 ㎡

Plant requirements: the conditions of fermentation workshop should be sheltered from wind and rain, and other conditions should not be required, and the height should be 2.5m;

Raw material site: 80 ㎡ to 120 ㎡, depending on the situation;

Processing workshop: processing granular organic fertilizer, building a processing workshop with an area of about 200 m2;

Warehouse: according to the actual situation, a warehouse of more than 300 m2 should be built generally. According to the above requirements and the requirements of laboratory, logistics, office, dormitory and other conditions, it is reasonable for the bio-organic fertilizer production plant with an annual output of 10000 tons to cover an area of 5 mu to 8 mu.

Staffing: On the premise of completing 10000 tons of production, it is necessary to allocate about 8 production workers, including 1 production technician and 1 laboratory technician. Management and marketing depend on the actual situation.

A small organic fertilizer equipment production line can not only meet the local fertilizer demand, but also meet the demand of surrounding markets. Bioorganic fertilizer is widely used in fields such as farmland, fruit trees, flowers, landscaping, lawn, soil improvement, and has good effects. The state gives subsidies to agriculture and supports this industry very much.

What granulation equipment is required for the organic fertilizer production line

fertilizer granulator Jan 16, 2023

Process flow of organic fertilizer production line:
1. Fermentation

What equipment is required for the production line of chicken manure organic fertilizer with an annual output of 100000 tons?

fertilizer granulator Jan 16, 2023

What equipment is required for the production line of chicken manure organic fertilizer with an annual output of 100000 tons?

Organic fertilizer equipment is a kind of equipment that uses chicken and pig manure as main raw materials, adds a certain amount of nitrogen fertilizer, phosphate fertilizer, potassium fertilizer, magnesium sulfate, ferrous sulfate and other substances, and uses rice bran, yeast, soybean meal and sugar as biological bacteria for fermentation for a certain time to produce biological fertilizer by mixed fermentation under the action of high temperature. What equipment does the whole set of organic fertilizer equipment production line mainly include?

Raw material equipment for fermentation of organic fertilizer: There are many types of organic fertilizer fermentation equipment, such as trough tipping machine, wheel plate tipping machine, forklift fermentation tipping equipment, fermentation tank, etc., which are used for the fermentation treatment of livestock manure, and also used for biological fermentation of organic waste, straw and other raw materials to produce organic fertilizer. Among them, the forklift fermentation equipment can not only ferment the material, but also transport the material.

According to the process stage, the process of granular organic fertilizer production line is divided into ① crushing process; ② Fermentation process; ③ Mixing process; ④ Granulation process; ⑤ Drying process; ⑥ Screening process; ⑦ Coating process; ⑧ Packaging process. The process flow of powdered organic fertilizer includes the above ① crushing process; ② Fermentation process; ⑧ Packaging process.

The farm’s requirements for organic fertilizer equipment are simple configuration and low price

fertilizer granulator Jan 11, 2023

The requirements for organic fertilizer equipment in the farm are basically simple configuration, low yield and low price. This is because the organic fertilizer production line in the farm is mostly to solve the problem of livestock manure in breeding and reduce the environmental pollution caused by manure stacking. The organic fertilizer production line built in the farm is designed according to the breeding scale. For example, the equipment models required for 10000 chickens and 20000 chickens are different. However, there are also large farms to invest in large-scale organic fertilizer production line, which is a new investment and entrepreneurship project.

Animal manure can be made into powder organic fertilizer or granular organic fertilizer. The production process of the two products is different, and the project investment required is also different. Powder organic fertilizer is more simple, but the product is not as good as granular fertilizer.

Starting from the production line process of powdery organic fertilizer, powdery organic fertilizer is processed after fermentation and decomposition. The main process as long as grinding, mixing, screening, packaging, etc. can achieve sales. That is to say, the production line technology of powdery organic fertilizer is one part of granule processing technology.

In terms of granular organic fertilizer production line process, besides crushing, mixing, packaging and other processes, drying, granulation, particle grading and particle coating are also needed. Need compost turner machine, rotary drum granulator, drum dryer, cooler, screening machine, packaging machine, etc. Therefore, granule processing technology is often selected for processing production lines with an annual output of more than 10000 tons, while small capacity enterprises often choose powder fertilizer processing technology.

The investment price of organic fertilizer production equipment can be more or less, if the production of powdered organic fertilizer processing, only need to invest in a fermentation equipment, grinder, screening machine. Granular organic fertilizer production line has more post-treatment parts, similar to NPK production line, and needs more equipment.

Characteristics of chain crusher and how to maintain it

fertilizer granulator Jan 11, 2023

The chain crusher has been used for a long time, which has proved that it is convenient to use and has a large production capacity. The chain crusher is easy to maintain. It is applicable to the crushing of lumps in the production of organic fertilizer and compound fertilizer, and also widely used in chemical, building materials, mining and other industries. The chain crusher can crush the non-dried phosphate calcium superphosphate with 14% water content and 6% free acid and a variety of phosphate compound fertilizer products. During the crushing process, the high-strength wear-resistant carbide chain plate with synchronous speed is used. The shaft chain crusher has a reasonable design of the inlet and outlet. The crushed materials are uniform, not easy to stick to the wall, and easy to clean. It overcomes the shortcomings of chain crusher and other crushers used by many domestic phosphate and compound fertilizer production plants that the material sticks to the inner wall of the shell during the production operation, which makes the production impossible. The chain crusher enables the crushing process in the production of phosphate and compound fertilizer to achieve continuous production and improve production efficiency.

Features of chain crusher: the inner wall of the machine shell is made of polypropylene plate, which alleviates the problems of wall sticking and difficult cleaning. The chain cutter head is made of special steel basswood, which can effectively improve the production efficiency. This machine has the characteristics of reasonable structure, convenient operation and strong applicability. Use of chain crusher: The chain crusher is applicable to the crushing of lumps in the production of compound fertilizer, and is also widely used in chemical, building materials, mining and other industries. During the crushing process, the machine uses high-strength wear-resistant hard alloy chain plates with synchronous rotation speed. The design of the inlet and outlet is reasonable, the broken materials are uniform, not easy to stick to the wall, and easy to clean.

Zhengzhou Huaqiang organic fertilizer equipment manufacturer, based on the principle of good faith management, is active and enterprising, and has the courage to develop. It is an organic fertilizer equipment manufacturer specializing in a complete set of organic fertilizer production lines, such as organic fertilizer granulator, organic fertilizer tipping machine, organic fertilizer grinder, organic fertilizer fermenter, and so on. It is an enterprise spirit that contributes to the agricultural industry. Perfect after-sales service. Technical development system. Won the unanimous praise of the majority of users.