Advantages of Organic fertilizer Agitator Granulator in Fertilizer Processing

fertilizer granulator Jul 28, 2023

Agitator granulator is widely used for granulation of Organic fertilizer. Due to its high granulation rate, stable operation, sturdy and durable equipment, and long service life, it has been chosen as an ideal product by a large number of users. The varieties of internal rotating toothed granulators developed and produced by our unit include Φ 400 Φ 600 Φ 800 Φ 1000, four specifications, and other specifications of stirring tooth granulators can also be developed and produced according to user requirements. The shell of the granulator is made of thickened seamless steel pipes, which are sturdy and durable, and will never deform. Combined with a stable base design, it operates more smoothly.

Is Organic fertilizer agitating tooth granulator easy to use? What are the outstanding advantages?

1. The Organic fertilizer agitator granulator processes the organic raw materials after fermentation, which breaks through the big return of the disc granulator and is difficult to dry.

2. Before granulation, the raw materials after fermentation are crushed, and spherical particles can be processed by directly mixing ingredients with a mixer into the wet granulation machine. The particles produced by the Organic fertilizer agitator granulator are spherical, with high organic content, which greatly saves energy and improves the utilization rate.

3. The Organic fertilizer agitator granulator has realized the customer’s direct desire to directly process pure organic matter into particles, and make use of the characteristics of Organic fertilizer raw materials inlaying and increasing each other under certain action, without adding any additives, adhesives, etc. during granulation.

4. After the finished product comes out, the particle strength is very good. The Organic fertilizer is directly screened after granulation by the agitating tooth granulator, which reduces drying energy consumption and saves coal power. Reducing costs and increasing production are the biggest characteristics of this machine.

5. The granulation quality is high, and the Organic fertilizer agitating tooth granulator is especially suitable for the granulation of light fine powder materials. The finer the basic particles of fine powder materials, the higher the sphericity of the particles, and the better the ball forming quality.

6. Without the need for binders, organic particles can be embedded and grow together under the action of force, so there is no need to add binders during granulation.

7. Durable and sturdy. Tooth extraction is sturdy and durable, with crushing and mixing effects on materials.

The granulation process of drum granulator in compound fertilizer production line

fertilizer granulator Jul 28, 2023

Compound fertilizer refers to a type of compound fertilizer that is made solely by chemical methods, with at least two of the three nutrients of nitrogen, phosphorus, and potassium indicating their amounts. Compound fertilizers have the advantages of high nutrient content, fewer side components, and good physical properties. They play a very important role in balanced fertilization, improving fertilizer utilization efficiency, and promoting high and stable crop yields. But it also has some drawbacks, such as its nutrient ratio is always fixed, and the types, quantities, and proportions of nutrients required by different soils and crops are diverse.

The process flow of small-scale Organic fertilizer production equipment is as follows: Organic fertilizer raw materials enter the semi wet material grinder for grinding after fermentation, and then add elements such as nitrogen, phosphorus and potassium to make the mineral elements contained meet the required standards, and then there is a mixer for mixing, and then enter the Organic fertilizer granulator for granulation, drying after coming out, screening through the screening machine, packaging qualified products, and returning unqualified products to the Organic fertilizer granulator for granulation.

The drum granulator is a molding machine that can manufacture materials into specific shapes. The drum granulator is one of the key equipment in the compound fertilizer industry, suitable for cold and hot granulation as well as large-scale production of high, medium and low concentration compound fertilizers. The main working method is wet granulation of pellets. By using a certain amount of water or steam, the basic fertilizer is humidified in the cylinder and undergoes a thorough chemical reaction. Under certain liquid phase conditions, with the help of the rotational motion of the cylinder, the material particles are squeezed and agglomerated into balls.

The drum granulator utilizes the high-speed rotating mechanical stirring force and the resulting aerodynamic force to continuously mix, granulate, spheroidize, and compact fine powder materials in the machine, thus achieving the purpose of granulation. This granulation method results in higher ball forming rate, more beautiful particles, and energy saving.

The drum granulator is particularly suitable for granulating lightweight fine powder materials. The finer the basic particles of fine powder materials, the higher the sphericity of the particles, and the better the ball forming quality. It is generally required that the particle size of the material before granulation should be less than 200 mesh. Typical application materials include chicken manure, pig manure, cow manure, charcoal, clay, kaolin, etc.

Production process and equipment characteristics of drum screening machines

fertilizer granulator Jul 20, 2023

The production process of Organic fertilizer is mainly to mix the organic solid waste with water content less than 60% with auxiliary materials (plant straw, etc.), microbial fermentation agents, etc., and make it fully decomposed, sterilized, deodorized and dewatered through pool type aerobic continuous fermentation. The moisture content of the decomposed material is generally 30-35%. After screening and magnetic separation, it can be directly used to produce spherical Manure or powder Manure after further drying. Process introduction: pour the raw materials into the Organic fertilizer mixer for mixing, mix them evenly and then crush them, and then input them into the Organic fertilizer granulator with a belt conveyor; After granulation and forming, it is sent to the dryer for drying, and then sent to the cooler for cooling through the elevator or belt conveyor. The water content reaches below 6%. After cooling, it is screened. Large particles are crushed into fine materials through the return Organic fertilizer grinder, and the fine materials enter the disk granulator. The coarse returned materials enter the granulator after crushing, and the finished products are directly packaged.

The drum screen is a common equipment in the production of Organic fertilizer and compound fertilizer. It is mainly used for the separation of finished products and returned materials, and can also realize the classification of finished products, so that finished products can be classified evenly. Adopting a combination screen, it is easy to maintain and replace. The machine has a simple structure, convenient operation, and stable operation.

What are the characteristics of drum screening machines?

The drum screening machine is a relay operated vibrating screen, which is a new generation of self-cleaning screening equipment after the ordinary mesh drum screening produced by major domestic companies. It is widely used for screening various solid materials with particle sizes less than 300mm. It has many characteristics such as high screening efficiency, low noise, small dust emission, long service life, small maintenance volume, and convenient maintenance. Its screening capacity is 60 tons/hour to 1000 tons/hour. The comprehensive utilization of electricity (mainly circulating fluidized bed boilers), which mainly burns low-quality coal, has rapidly emerged in China. Fuels mainly composed of coal gangue and coal slurry often have characteristics such as stickiness, wetness, dirt, and impurities. The coal conveying system generally suffers from clogging of the screening machine, low screening efficiency, high crusher wear, and high energy consumption.

Startup guideline of Huaqiang excellent-quality disc granulator

fertilizer granulator Jul 20, 2023

1. The control of the water content of the disc granulator in the operation of the fertilizer production line. The granulation process of the disc granulator requires high moisture content, and poor moisture control will cause the granulation speed to decrease. Therefore, during the processing, attention should be paid to the sprayer to observe the control changes of the moisture of the granulated raw materials.

2. The personnel operating the disc granulator should pay attention to the quality of various materials during the feeding control process to ensure that sundries, large lumps and large particles are not mixed into the feed. In addition, they should also pay attention to the temperature of the equipment feed, because if the temperature of the die is too high, the material will easily break and stick to the die after startup. In this case, they should take care to wait for the cooling before continuing.

3. Pay attention to the change of the inclination angle of the disc granulator during operation. The disc granulator has a certain angle of inclination. If the inclination angle changes due to accidental reasons, it will also affect the granulation rate of the organic fertilizer particles and also affect the service life.

4. During the operation of the disc granulator, the operator should also pay attention to the temperature change of the body at any time. Unlike the NPK fertilizer granulator, the production process of the disc granulator is very intuitive. The operator can touch the blade with clean hands. If the blade does not touch the hand, the temperature should rise immediately until the blade touches the hand. Then, during the normal operation of the granulator, the operator should maintain a stable machine temperature and do not let the temperature rise and fall. In addition, the operator should pay attention to maintaining the temperature around the vent until the head temperature reaches about 200 degrees Celsius.

5. When using the disc granulator, in order to ensure that the particles are uniform, smooth and complete, attention should be paid to ensure that the fertilizer production line feed evenly and fully. The feeding speed and discharging speed of fertilizer production line should be properly matched to avoid the decrease of granule quality and yield.

6. When the disc granulator body is unstable, check whether the coupling clearance is too tight and loosen it in time. If the bearing part of the reducer is heated or noisy, it should be repaired and refuelled in time.

7. During the installation of the disc granulator, the main body should be kept perpendicular to the horizontal plane, and the verticality should be calibrated and corrected after installation.

8. Before the installation of the disc granulator, the concrete foundation shall be prepared, installed on the horizontal concrete foundation and fixed with bolts.

9. Before power on, make sure that the power on meets the power supply requirements set by the disc granulator, and configure the power line and control switch according to the equipment power supply.

10. After installation, check whether the bolts of each part are loose and whether the door of the main engine compartment is fastened.

Use and maintenance of new two in one Organic fertilizer granulator

fertilizer granulator Jul 20, 2023

When installing the new two-in-one agitator granulator, pay attention to:
1. Selection of installation location
The new two-in-one agitator granulator should be installed on a horizontal concrete foundation. For safety reasons, the organic fertilizer granulator should be further reinforced with anchor bolts. During installation, the main body of the new agitator two-in-one granulator should be kept perpendicular to the horizontal plane. After installation, further inspection should be carried out, including whether the bolts in all parts are fixed, The situation should be reinforced in time to ensure that all parts are installed.

2. Preparation before operation
When the power supply of the new type agitator two in one granulator is configured, it should be selected according to the power of the organic fertilizer granulator itself. After checking and confirming that there is no problem, carry out no-load test run. The test run is normal and can be put into production.
3. Use and maintenance of organic fertilizer granulator
In the maintenance of the new type of two in one granulator, pay attention to the selection of lubricants, because good lubricants have a great impact on the life of bearings, and the use of poor lubricants is prohibited. Generally, the parts requiring sealing and oiling include rotating bearing, roller bearing, all gears, movable bearing and sliding plane. Regular and regular inspection shall be carried out. Once problems are found, maintenance shall be carried out in time. If there is abnormal sound during use, production shall be stopped immediately to avoid safety accidents.

The new organic fertilizer granulator has a wide range of applications, especially for the granulation of light and fine powder. The finer the basic particles of fine powder materials, the higher the degree of sphericity of the particles, and the better the quality of the particles. Generally, the particle size of the material before granulation must be less than 200 mesh. Typical application materials include chicken manure, pig manure, cow manure, charcoal, clay, kaolin, etc. Due to the particularity of the granulation of municipal solid wastes such as livestock manure, organic fertilizer, degummed fertilizer, green manure, sea manure, cake fertilizer, peat, soil miscellaneous fertilizer, three wastes and microorganisms, the particles are irregular.

The working principle and equipment advantages of the roller extrusion granulator

fertilizer granulator Jul 20, 2023

At present, there are many kinds of Manure products on the market, and their production processes are also diverse. Different production processes have their own advantages and disadvantages. Among them, the extrusion granulation process is simple, easy to operate, zero discharge of “three wastes”, high automation, large output, and the product is not easy to agglomerate. It stands out from many processes and is increasingly favored by enterprises.

The granulation characteristics of the roller extrusion granulator: Extrusion granulation is a dry granulation process in which solid materials rely on external pressure to agglomerate. The material particles are close together under high pressure, and the generated molecular force, electrostatic force, and other forces cause the particles to tightly bond together. Common extrusion granulation methods include roller extrusion granulation, spiral extrusion granulation, and disc die extrusion granulation.

The process of roller extrusion granulation machine: The roller extrusion granulation process adopts German roller compression granulation equipment, which uses the strong pressure generated by the roller press to instantly extrude the powder material into shape, and then obtains qualified products through crushing, screening and other processes.

The working principle of the roller extrusion granulator: After materials with different physical properties are reasonably matched and metered and mixed, they are transported by a bucket elevator, adjusted for humidity, and distributed by an automatic feeder into a pair of reverse rotating roller presses. Under the extrusion of the rollers, they form regularly shaped pieces of material, which are then crushed, screened, polished, and anti caking processes to achieve uniform particle size and hardness standards Compound fertilizer products with full particles.

The roller extrusion granulator is a key equipment for compound fertilizer granulation, with advanced technology, reasonable design, compact structure, novel and practical, low energy consumption, and matching with corresponding equipment to form a small production line, which can form a certain capacity of continuous and mechanized production. Adopting the eugenic formula, without drying, produced at room temperature, the product is rolled and formed in one go, ensuring that the product quality meets the technical requirements of compound fertilizers. It is an updated product for the production of high, medium, and low concentration specialized compound fertilizers for various crops and the energy-saving and consumption reduction of the compound fertilizer industry.

Why do we use a drum organic fertilizer granulator for livestock manure?

fertilizer granulator May 24, 2023

Organic fertilizer granulator is mainly used to granulate organic fertilizer to form fertilizer granules of various specifications, which is convenient for packing and transportation. So what is the need for it?

Organic fertilizer granulator is a member of the organic fertilizer production equipment. Its purpose is to make the organic fertilizer into uniform granules, and to make fertilizer granules of various sizes and sizes according to the actual needs of customers.
Due to the increase in the use of organic fertilizer in agriculture, the use of chemical fertilizer has been reduced. To a certain extent, the soil has been kept in a more healthy state and sustainable development. The raw material of organic fertilizer comes from animal feces collected by animal farms. Combined with the crushing of plant straw, the organic fertilizer we want is produced by fermentation. It not only solves the pollution problem of animal manure, but also carries out green environmental protection production to the end.

The necessity of organic fertilizer granulator is reflected in the convenience of packing, weighing, storage and transportation, so as to make the organic fertilizer more weighing and quantitative. If you still have something you want to know about, please contact Tianci heavy industry. 

The chicken manure organic fertilizer granulation machine includes: disc granulation machine, easy to operate, disc granulation face to face, easy to control, and flexible adjustment. Low production costs and high economic benefits. The rounding machine is used to beautify all granular fertilizers. The granular fertilizer produced by squeezing and granulation can be evenly sized, with a bright and smooth surface, high particle strength, and a pelletizing rate of up to 98%. As a result, the energy consumption can be reduced and the yield can be increased. The flat mold granulator is suitable for granulating materials with low adhesion rate and difficulty in forming. It is an ideal equipment for producing pellet feed, and can also be used for low-temperature granulation of biological bacterial fertilizers, organic fertilizers, compound fertilizers, and other fertilizers.

The shape of fertilizer particles depends on different organic fertilizer granulators

fertilizer granulator May 24, 2023

Organic fertilizer granulator is a new type of pelletizing equipment for organic fertilizer pelletizing. There are many kinds of granulators for organic fertilizer, including wet granulation, extrusion granulation and disc granulation. The particle size can be adjusted according to the different moisture content. If it is used for extrusion granulation, the moisture content of raw material used for extrusion granulation should not exceed 15%, because if the moisture content is too large, it is easy to cause the extrusion water turbulence and corrode the machinery and equipment. 
Organic fertilizer production process can be made into: spherical granular, cylindrical, flat spherical. The granulator equipment used is different due to the different particle shape. The materials produced by disc granulator, rotary granulator and agitating gear granulator are spherical; the organic fertilizer produced by opposite roller extrusion granulator is flat spherical, and the particles formed by flat die granulator and ring die prlleting machine are cylindrical. Our company has many kinds of granulators for you to choose from.

Roller extrusion granulator: Produced using a non drying room temperature process, this equipment has low investment and good economic benefits. The complete set of equipment has a compact layout, scientific and reasonable design, energy conservation and consumption reduction, no discharge of three wastes, stable operation, reliable operation, and convenient maintenance. Wide adaptability of raw materials, suitable for granulation of various raw materials such as compound fertilizers, chemicals, feed, etc., with high product granulation rate. It can produce various concentrations and types of compound fertilizers (including organic fertilizers, inorganic fertilizers, biological fertilizers, magnetized fertilizers, etc.). Its advantage is that there is no need for drying treatment, and equipment investment is greatly reduced.

What are the equipment required to open a small organic fertilizer factory?

fertilizer granulator May 24, 2023

The equipment required to open a small organic fertilizer plant is mainly related to the production process of the plant, and is generally divided into the following situations:

1. Produce fermented organic fertilizer without further processing. In this case, only a mobile tipping machine is needed to handle it. The main purpose is to evenly mix the materials during the fermentation process, making the fermentation more uniform and sufficient, and accelerating the fermentation speed. The starting price of such a tracked tipping machine is only over 50000 yuan.

2. Production of powdery organic fertilizer. Powdery organic fertilizer is crushed on the basis of fermented organic fertilizer, and the processing of organic fertilizer requires a complete set of equipment. The complete set of organic fertilizer equipment includes a fermentation reactor, a semi wet material crusher, a horizontal mixer, a drum screening machine, and a belt conveyor. These equipment can form a simple organic fertilizer production line, and the produced organic fertilizer is powdery organic fertilizer. The production process of powdered organic fertilizer mainly involves fermenting and maturing the raw materials, crushing them with a crusher, and finally using a drum screening machine to remove impurities. Finally, they can be packaged into bags. The price of powdered organic fertilizer processing equipment is around 150000 yuan.

3. Another production process of organic fertilizer is granular organic fertilizer. The organic fertilizer produced by the production line of granular organic fertilizer is granular, and the market price of granular organic fertilizer is about 600-1500 per ton. The required equipment includes: fermentation tipping machine, feeding silo, crusher, mixer, granulator, dryer, cooler, screening machine, packaging machine, and belt conveyor. The production process of granular organic fertilizer is based on the granulation of powdered organic fertilizer, so it is necessary to add organic fertilizer granulation equipment. Before granulation, the water content of the raw material is often increased, so the granulation rate is high, Therefore, the organic fertilizer that has been granulated contains a certain amount of water, which needs to be further processed through equipment such as an organic fertilizer dryer and organic fertilizer cooler. Then, qualified particles are screened using a drum screening machine to complete the entire process of granular organic fertilizer. The starting price of small granular organic fertilizer processing equipment is around 350000 yuan.

Treatment process of chicken manure using organic fertilizer production equipment

fertilizer granulator May 20, 2023

The complete set of chicken manure organic fertilizer equipment is a combination of organic fertilizer production equipment that uses animal manure (chicken manure, cow manure, pig manure, sheep manure), crop straw, mushroom residue and other organic raw materials as the main raw materials to produce organic fertilizer particles. The organic fertilizer production line has gradually become the mainstream equipment in the market with the increasing demand for small-scale chicken manure equipment production lines advocated by the country.

The processing of commercial organic fertilizer from chicken manure and cow manure requires two steps: the early fermentation part is a necessary processing step for any form of organic fertilizer, and a fermentation tipping machine is needed to assist in the processing process. The later processing process mainly selects the corresponding production equipment based on the type of fertilizer required by the customer, such as a pulverizer and screening machine for powdered organic fertilizer, and a granulator needs to be added to the previous foundation for granular organic fertilizer Drying machines, cooling machines, etc.

Treatment process of chicken manure using organic fertilizer production equipment

1. A horizontal mixer can fully mix materials. Thereby improving the uniformity of mixing; Suitable for mixing with raw materials.

2. The chicken manure organic fertilizer granulation machine includes: disc granulation machine, easy to operate, disc granulation face to face, easy to control, and flexible adjustment. Low production costs and high economic benefits. The rounding machine is used to beautify all granular fertilizers. The granular fertilizer produced by squeezing and granulation can be evenly sized, with a bright and smooth surface, high particle strength, and a pelletizing rate of up to 98%. As a result, the energy consumption can be reduced and the yield can be increased. The flat mold granulator is suitable for granulating materials with low adhesion rate and difficulty in forming. It is an ideal equipment for producing pellet feed, and can also be used for low-temperature granulation of biological bacterial fertilizers, organic fertilizers, compound fertilizers, and other fertilizers.

3. The semi wet material crusher, also known as the bio organic fertilizer crusher, is a new type of organic fertilizer single rotor reversible crusher with strong adaptability to material moisture content; Especially for fermented decomposed waste or other materials with a moisture content of ≤ 30%, pulverization can be carried out. The particle size of the powder can reach 20-30 mesh. Can meet the feed particle size requirements of general fertilizer granulation equipment. Suitable for crushing materials such as straw, pesticide residue, and organic matter.

4. Chicken manure fermentation equipment, chicken manure fermentation tipping machine includes: slot type tipping machine, mobile tipping machine, chain plate tipping machine, etc.

5. The dryer is mainly composed of a heat source, a feeding machine, a feeding machine, a rotary drum, a material crushing device, a discharge machine, an induced draft fan, a discharger, and a power distribution cabinet; After the dehydrated wet material is added to the dryer, it is evenly dispersed in the dryer and in full contact with hot air under the flipping of the evenly distributed plate reader in the drum, accelerating heat and mass transfer during drying. During the drying process, the material is discharged from another section of the star discharge valve of the dryer under the action of the inclined plate and the hot air.