Organic fertilizer production line processing green organic fertilizer enhances agriculture

fertilizer granulator Feb 21, 2023

Organic fertilizer production line processing green organic fertilizer enhances agriculture

Application of traditional organic fertilizer Application of traditional organic fertilizer has a long history. Up to now, it is still the main method of applying base fertilizer in autumn and winter in most orchards. The common methods in production are compost, chicken manure, cow manure, pig manure, sheep manure and other animal manure and human manure. Among them, sheep dung is a natural green fertilizer, containing 4%~27% organic matter, more than other animal dung, rich in nitrogen, phosphorus and potassium nutrition, fine dung and thick fertilizer, belonging to thermal fertilizer. Chicken dung contains rich nutrients, especially the crude protein in chicken dung. The content of organic matter reaches 25.5%. Through proper processing and utilization of organic fertilizer production line, it can become a better green organic fertilizer.

Enhance crop resistance to disease, drought and waterlogging

Organic fertilizer contains vitamins and antibiotics, which can enhance crop resistance and reduce or prevent disease. After applying organic fertilizer into the soil, it can enhance the water storage and water retention capacity of the soil, and enhance the drought-resistant capacity of crops under drought conditions.

At the same time, the organic fertilizer processed by the organic fertilizer production line can also make the soil loose, improve the ecological environment of crop roots, promote the growth of roots, enhance root vitality, improve the waterlogging tolerance of crops, reduce plant mortality, and improve the survival rate of agricultural products.

Improve the safety and greenness of food

The state has clearly stipulated that the excessive use of inorganic fertilizers must be restricted in the agricultural production process, and organic fertilizers are the main source of fertilizer for the production of green food.

Due to the complete variety of nutrient elements in organic fertilizers and the fact that these substances are non-toxic, harmless and pollution-free natural substances, this provides the necessary conditions for the production of high-yield, high-quality and pollution-free green food. Humic acid substances mentioned above can reduce the harm of heavy metal ions to plants, which is equivalent to reducing the harm of heavy metals to human body.

Increase crop yield

The beneficial microorganisms in the organic fertilizer processed by the organic fertilizer production line utilize the organic matter in the soil to produce secondary metabolites, which contain a large number of growth-promoting substances.

For example, auxin can promote the elongation and growth of plants, abscisic acid can promote the ripening of fruits, gibberellin can promote the flowering and fruit setting, increase the number of flowering and fruit preservation rate, improve the yield, make the fruit plump, fresh and tender in color, and can be listed early to increase production and income.

Reduce nutrient loss and improve fertilizer utilization

The actual utilization rate of fertilizer is only 30%~45%. Some of the lost fertilizer is decomposed and released into the atmosphere, some is lost with the water and soil flow, and some is fixed in the soil and cannot be directly absorbed by plants.

When organic fertilizer is applied, the beneficial biological activities improve the soil structure, increase the soil water and fertilizer retention capacity, and reduce the loss of nutrients. In addition, the effective utilization rate of fertilizer can be increased to more than 50% by the effect of phosphorus and potassium hydrolysis by beneficial microorganisms.

To sum up, the benefits of organic fertilizer processed by organic fertilizer production line to agriculture illustrate its advantages. With the improvement of people’s pursuit of food safety and quality of life, the development of green agriculture will accelerate the application of organic fertilizer in the future, and also truly meet the requirements of sustainable development of modern agriculture.

How to select the manure organic fertilizer production line with appropriate price

fertilizer granulator Feb 21, 2023

How to select the manure organic fertilizer production line with appropriate price

The manure organic fertilizer mainly refers to the organic fertilizer produced with animal manure as the main raw material. The production equipment used to produce this kind of organic fertilizer is also called the manure organic fertilizer production line. Due to the different types of manure, the equipment configuration and quantity of the selected production line are also different. So how to select the manure organic fertilizer production line?

The organic fertilizer production line uses modern microbial technology, mainly livestock and poultry excrement, and bran, peanut shell powder, crop straw and other auxiliary materials as carriers. The bacteria and livestock and poultry excrement are fully mixed by mixing method, so that the microbial strains are connected to the livestock and poultry excrement, including dehydrator, fermentation turner, semi-wet material crusher, horizontal mixer, granulator, dryer, cooler, drum screening machine, coating machine, packaging equipment The bio-organic fertilizer produced by belt conveyor and other equipment after a series of harmless treatment such as rapid heating, fermentation, ripening and deodorization.

What are the characteristics of the manure organic fertilizer production line

Scientific and reasonable, compact process layout, energy saving and consumption reduction, stable operation, no three emissions, stable operation, wide adaptability of raw materials, and convenient maintenance. Organic compound fertilizer, chicken manure organic fertilizer, cow manure organic fertilizer, pig manure organic fertilizer, urban sludge, domestic garbage organic fertilizer, and other manure organic fertilizer, which are suitable for various proportions, among which chicken manure in poultry manure is rich in organic matter and has relatively good nutrition, followed by quail manure and other faeces. Fermentation of these manure into organic fertilizer can provide the nutrients needed for crop growth, and can also fertilize and improve the soil and improve crop quality.

Organic fertilizer equipment plant turns domestic sludge into green organic fertilizer

fertilizer granulator Feb 21, 2023

In order to ensure that we all have clean domestic water, almost every city has a sewage treatment plant. However, the domestic sludge produced by the sewage treatment plant has always been a headache for the environmental protection department, because these sludge are rich in a large number of organic substances and pathogenic bacteria, insect eggs, weed species and heavy metal ions, which are easy to produce stench, mosquitoes and flies, and pollute the environment. At present, three treatment methods are mainly used: landfill, reclamation and incineration. The existing treatment methods are easy to cause secondary environmental pollution and waste a large amount of organic fertilizer resources.

Domestic sludge is produced after treatment of domestic sewage. Domestic sewage is produced in toilets, kitchens and bathrooms. Therefore, domestic sludge is “nutritious”. The content of organic matter in domestic sludge after bacterial fermentation is generally as high as 50%, and the indicators of nitrogen, phosphorus and potassium are between 5% and 7%, while the content of heavy metals is very low, which meets the basic standard of organic fertilizer and can be used as fertilizer.

After microbial fermentation treatment, domestic sludge can be turned into bio-organic fertilizer through the organic fertilizer production line, which is suitable for trees, flowers, lawns and used as a nursery substrate for tree containers. It has achieved good growth effects, and the physical, chemical and biological properties of the soil have been improved. Thus, the resource utilization of domestic sludge is completely realized.

For the address of the domestic sludge organic fertilizer plant, the overall planning principles are as follows: the raw materials are nearby, the site transportation is convenient, the infrastructure is good, the original buildings are used as much as possible, the investment scale is reduced, the capital use efficiency is improved, and the project demonstration function is fully played. Keep away from residential areas and choose downdraft; Adjust measures to local conditions, compact layout, and try to use the abandoned land: separate the living area from the plant site to maintain environmental sanitation.

The application of bio-organic fertilizer produced by sludge can improve the soil activity and effectively repair the hardening of soil caused by long-term application of inorganic fertilizer: it is conducive to the absorption of crops and the balance of nutrients, and the active bacteria group can greatly promote the effective release of residual nitrogen, phosphorus, potassium and other nutrients in the soil. Using biological fermentation to treat the sludge from urban sewage treatment plants can greatly reduce the pollution of domestic sludge to cities and land. At the same time, the organic fertilizer produced can reduce the application of chemical fertilizers and make agricultural products more environmentally friendly.

Bioorganic fertilizer conforms to the sustainable development of China’s agriculture

fertilizer granulator Feb 21, 2023

Bioorganic fertilizer conforms to the sustainable development of China’s agriculture

Traditional organic fertilizer refers to farm manure, green manure, crop straw, etc., which are not commercial and generally do not enter the market for circulation. Commercial organic fertilizer is a kind of fertilizer with organic components processed using traditional organic fertilizer as raw materials. They are commercial and have agricultural industry standards or national standards.

First of all, applying bio-organic fertilizer produced by the organic fertilizer production line is an important way to improve the basic soil fertility and improve the quality of agricultural products. The original intention of the research and production of bio-organic fertilizer is to integrate the advantages of organic fertilizer and bio-fertilizer, which not only helps to improve crop yield, but also can fertilize soil, regulate soil micro-ecological balance, reduce the amount of inorganic fertilizer, fundamentally improve the quality of agricultural products, in line with the direction of sustainable agricultural development and green agricultural production in China.

Secondly, bio-organic fertilizer produced by the organic fertilizer production line is an important means of agricultural waste recycling. Agricultural waste contains rich nutrient elements and organic nutrients necessary for crop growth. It can be recycled into bio-organic fertilizer, and the organic matter can be mineralized, humified and harmless through the role of microorganisms for crop absorption and utilization. It can not only alleviate the pressure of agricultural waste on the environment, but also turn waste into treasure, and obtain certain economic benefits.

The organic fertilizer production line uses modern microbial technology, mainly livestock and poultry excrement, and bran, peanut shell powder, crop straw and other auxiliary materials as carriers. The bacteria and livestock and poultry excrement are fully mixed by mixing method, so that the microbial strains are connected to the livestock and poultry excrement, including dehydrator, fermentation turner, semi-wet material crusher, horizontal mixer, granulator, dryer, cooler, drum screening machine, coating machine, packaging equipment The bio-organic fertilizer produced by belt conveyor and other equipment after a series of harmless treatment such as rapid heating, fermentation, ripening and deodorization.

Application of poultry manure organic fertilizer production line in Xinjiang

fertilizer granulator Dec 10, 2020

The fertilizer production still needs to be operated by professional npk production line. The chicken manure without fermentation and ripening is used as organic fertilizer after drying, which will ferment and ripen in natural state, which may harm crops and is not conducive to crop growth. Chicken manure into organic fertilizer requires fermentation, ripening, granulation and drying process. After high temperature decomposition, it does not contain harmful bacteria and insect eggs, which avoids the disadvantages of farm manure, such as easy to burn seedlings, odor, and many diseases and insect pests.

Treatment mode of small fertilizer production line

First of all, the wheat straw is mechanically crushed by a pulverizer, then poured into the fermentation tank, mixed with water, added with sludge, and then added with chicken manure, sheep manure, rabbit manure, urea, etc. The raw material of organic fertilizer begins to ferment and decompose. After about 15 days of fermentation, the material is processed by the compost turning machine, so that the straw can rot completely and release the fertility, which is absorbed by the sludge, and the fertility of other organic fertilizers is absorbed at the same time.

Then the material is crushed by the semi wet material pulverizer and sent to the drum screening machine for screening. It can be used after 5 days of secondary fermentation. After crushing and screening, the materials can be granulated by rotary drum granulator or other granulating equipment, the appearance of particles is more beautiful and the granulation rate is higher.

The configuration of small organic fertilizer production line directly affects the benefit. Therefore, for fertilizer equipment, we can not blindly choose, to choose the appropriate configuration of fertilizer production line. Huaqiang fertilizer machine price is low, and It has a good quality, which is the first choice for small organic and npk fertilizer plants. The conveying equipment of fertilizer production line adopts belt conveyor and large angle belt conveyor, which not only ensures the smooth transportation system, but also protects the particles, reduces the height of the plant and reduces the infrastructure construction.

3-5 t/h Bio-organic Fertilizer Projects and Machinery

fertilizer granulator Dec 9, 2020

Production Conditions of 3-5 t/h Bio-organic fertilizer manufacturing process

Using livestock and poultry manure and agricultural straw waste, the production technology of bio-organic fertilizer can reach 3-5 tons per hour.

3-5 t/h Organic Fertilizer Production Process

1. Floor stacking composting, using windrow turning machine. Or the fermentation tank to put the material, using the trough compost turning machine.
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2. Sprinkle fungicides evenly into the fermentation products, mix the materials with the dumper, and compost to achieve the purpose of heating, smelling, maturing and killing weed seeds.

3. Fermentation for 10-15 days. According to the local temperature, the number of treatments of compost dumper is different.

4. Material that is completely fermented and decomposed is fed into organic fertilizer production equipment.

5. Preliminary screening of materials by drum screening machine (the screened powdery organic fertilizer can be sold directly).

6. After the screened bulk materials are crushed by a crusher, they are re-screened.

7. Adding trace elements to powdery organic fertilizer and mixing with horizontal mixer.

8. Granulation with the new type NPK fertilizer granulator.

9. Fertilizer granules are fed into rotary dryer and rotary cooler.

10. Screening of qualified granules by fertilizer drum screener machine.

11. Bio organic fertilizer enters the coating machine.

12. Products can be sold after being packed by automatic packing machines.

Bio-organic fertilizer production and fermentation equipment

Ground windrow turner or trough compost turning machine
The ground turner does not need to build a trough, but directly stacks the materials in strips and uses a material dumper for dumper fermentation.
The use of trough compost turning machine, according to your scale of production to build fermentation tank, fermentation products are continuously put into the fermentation tank, the use of turning machine for turning fermentation, can play the purpose of water regulation and even mixing, thus saving a lot of labor. It can also achieve the purpose of full ripening.

Investment Projects in 3-5 tons of organic fertilizer manufacturing process

1. Facilities investment

Semi-finished products, raw material warehouses, office sites. According to the local construction cost budget.
When the fermentation tank is built, the ground fermentation tank is not needed.

2. Equipment investment

In the selection of fertilizer production equipment, Huaqiang fertilizer granulator manufacturers can configure models and functions according to customer requirements. The annual output of organic fertilizer production process is determined by the customers themselves. The material connection in our fertilizer production line is accomplished by belt conveyor. The length and number of belt conveyor can be designed according to the actual site.

Organic fertilizer production line shouldering the important task of ecological agriculture development

fertilizer granulator Nov 2, 2020

All kinds of biological fertilizers are developing rapidly, and the annual output of many fertilizer plants reaches hundreds of thousands of tons. These bio fertilizers are characterized by high scientific and technological content, obvious yield increasing effect and pollution-free, which can improve crop yield. The popularization and application of fertilizer production line is of positive significance for improving soil fertility, improving crop quality and promoting agricultural sustainable development.

Six types of raw materials for producing organic fertilizer

1. Husk bran: rice husk, rice husk powder, peanut husk powder, peanut rice flour, cereal bran, fungus bran, etc.;
2. Manure: chicken manure, pig manure, cow manure, sheep manure, horse manure and other animal manure;
3. Grains: lees, soy sauce, vinegar, furfural residue, xylose residue, enzyme residue, garlic residue, sugar residue, etc.;
4. Cakes: soybean cakes, soybean meal, sour oil, rapeseed cakes, etc.;
5. Straws: corn straw, straw, wheat straw, bean straw and other crop straws;
6. Others: domestic sludge, sugar sludge, sugar sludge, bagasse, etc.

Since the organic fertilizer granulator equipment entered the market, it has won the approval of agricultural personnel to produce and process organic fertilizer and improve the utilization rate of fertilizer. With the promotion of environmental protection, the organic fertilizer production line also has a great development space, which has become the main trend of the fertilizer industry in the future and has great potential.

Organic fertilizer processing equipment helps rural areas to make rational use of manure sludge from livestock and poultry breeding, making crop straw, weeds and rotten roots and leaves of vegetable greenhouses as raw materials that can create value. We have improved the equipment for environmental pollution in the farms, changed air and soil pollution, and increased agricultural production income. NPK production line can also process different kinds of special fertilizer according to the specific needs of the market, which need to be further processed by rotary drum granulator, flat die pellet mill and organic fertilizer granulator. Organic fertilizer processing equipment shoulders the important task of future ecological agriculture development.

Organic fertilizer production machinery can improve soil organic matter content

fertilizer granulator Nov 2, 2020

With the promotion of consumption, energy saving and consumption reduction, and the improvement of green food demand, organic fertilizer ushers in a greater development opportunity. Then the following fertilizer production line manufacturers, will also usher in a new development and innovation. Organic fertilizer equipment can help improve soil, but we are optimistic about organic fertilizer production machinery for the following reasons:

First, the price of inorganic fertilizer fluctuates, which is increasingly restricted by resources such as coal, natural gas, phosphate rock and potassium ore. Developing new type fertilizer and reducing energy consumption is one of the directions of fertilizer development in the future.

The second is the mixed use of organic fertilizer and chemical fertilizer. Rotary drum granulator is used to process the compound fertilizer, which makes the product quality and quality improved, and npk production line helps the downstream enterprises obtain better economic benefits.

Third, in view of the food safety problem that we are generally concerned about, organic fertilizer can supply some special organic green food bases for consumption of organic food. This market will open a big demand gap for organic fertilizer and fertilizer granulator machine price.

Starting from a strategic perspective of long-term economic development, energy-saving and environmentally-friendly economic development policies encourage and support the development of related industries, so that the national economy is steadily embarking on a new form of energy conservation and environmental protection. Land is the precious wealth on which people depend for survival, and it undertakes the task of food consumption to sustain people’s survival. The advantages of soil properties are closely related to people’s lives. Therefore, we will use organic fertilizer machinery to manufacture organic fertilizer to improve the soil and improve the content of organic matter in the soil, so as to achieve the purpose of maintaining the soil.

The rapid development of machinery technology has also ushered in the peak of development in the agricultural machinery industry. Organic fertilizer machine has not only made great progress in agriculture, but also new types of agriculture have emerged. Agriculture has begun to shift to green environmental protection and improve soil organic matter content.

Furfural residue fermented organic fertilizer-3 points you must know

fertilizer granulator Oct 21, 2020

Furfural residue is a kind of waste after extracting furfural from corn cob, oat and wheat bran, sawdust and other agricultural by-products. It also contains more lignin, semi lignin, cellulose and other organic components. These wastes can be transformed into organic fertilizer for plant growth by using organic fertilizer production equipment. Compared with other fermented organic fertilizer materials, furfural organic fertilizer also has the characteristics of low cost. It is a rare raw material with low cost and high cost performance.

1. Fermentation of furfural residue organic fertilizer must adjust PH value

Before the furfural residue is subjected to biological fermentation treatment, we recommend measuring the pH of the furfural residue. The furfural slag left after most industrial processes is highly acidic, with a PH value between 3-4, while the PH value suitable for the rapid reproduction of microorganisms is generally between 5-8. Therefore, it is recommended to use lime water to adjust the pH to about 6-8.

2. Oxygen-consuming fermentation

Furfural residue fermented organic fertilizer is a kind of biological product obtained by aerobic and temperature-fermentation fermentation of organic substances by microbial beneficial bacteria. Microorganisms will generate temperature when they decompose the organic matter in the material. These temperatures will kill most pathogenic microorganisms at 65-70°C. At this time, there are certain requirements for the composting of the material. If the stacks are stacked, the stack body is too small, and the temperature is difficult to increase; the stack body is too large, which will increase the difficulty of material tossing. According to the experience of fertilizer granulator manufacturers, it is recommended that the height of the compost be less than 1.5 meters, the width of the pile be about 2 meters, and the water content be adjusted to 60%, and then fermentation. If there is a fermentation tank, just put the furfural residue in it.

3. Temperature measurement and turning during fermentation

After stacking the materials, it is recommended to cover a layer of plastic cloth with holes on the outside of the pile to keep the heat and also to pass oxygen. However, these oxygen are far from enough. During fermentation, it is necessary to measure the temperature of the fermentation pile. When the temperature exceeds 50 ℃, the compost turning equipment shall be used to stir the materials and aerate them. After fermentation, it is suggested to mix the compost with other nutrients and make organic compound fertilizer products by disc granulator.

The value of oil palm waste as organic fertilizer

fertilizer granulator Oct 8, 2020

Oil palm is a very cold resistant tree, which is a crop with good economic value and widely planted in some areas. A large amount of waste remains after oil palm is used, which can still be recycled again and processed into fertilizer products through the organic fertilizer production line.

Palm has unique biological characteristics:

1. Long fruiting period and high oil content. The results began in the third year after the oil palm was planted, and it entered the prosperous production period in 6-7 years, with an economic life of 20-25 years. The oil content of oil palm fruit is more than 50%.
2. Strong adaptability, easy to manage. Oil palm can grow in arid and barren areas, with few diseases and pests, high and stable canopy coverage.
3. Low production cost, extensive management, convenient operation and long term of return on investment.

Palm waste made organic fertilizer

As an example, oil palm is a cash crop in many countries, especially in Southeast Asia. The harvest of oil palm resulted in a large amount of biomass and waste. Biomass and waste are produced in a variety of forms, including harvested palm trunks, palm leaves from daily pruning, empty bundles, shells, fibers, and effluents from the processing of the entire fruit bundle.

Although factory waste, filter cake (or factory sludge) and washing waste have been converted into useful by-products, such as fertilizer, fuel, animal feed and biogas, most of the biomass and waste produced by the harvested oil palm has not been treated in a satisfactory way. For example, the most common way to deal with biomass and waste is combustion. The combustion of biomass and waste materials has resulted in a lot of pollution and is considered unsatisfactory. Now many countries (including Indonesia and Malaysia) prohibit the burning of biomass and waste from oil palm.

In the treatment of oil palm waste, it is similar to the biomass and waste of jujube, which can be decomposed or decomposed in a long period of time.

Other ways of treating leaves include simply piling up around the harvest site, where biomass or waste can decay or decompose over a longer period of time. However, this method is generally unsatisfactory when the rate of accumulation of biomass and waste materials is greater than the rate of decay. Therefore, The fertilizer production line manufacturers recommend that compost palm waste into organic fertilizer products.

The compost fermentation of palm waste can not only solve the waste, but also realize the economic benefits of two times recovery. Fertilizer granulator can make the rotten waste into organic fertilizer products suitable for different crops to achieve ecological balance.