Performance characteristics of organic fertilizer flipping machine for chicken manure fermentation

fertilizer granulator Nov 29, 2023

The chicken manure organic fertilizer turner is a green and environmentally friendly bio organic fertilizer that improves soil quality by utilizing the principle of oxygen consuming fermentation to turn pollutants such as livestock and poultry manure, agricultural waste, sugar factory filter mud, sludge, and household waste. The flipping function effectively mixes and mixes animal manure, sludge, microbial agents, and straw powder evenly. Create a better aerobic environment for material fermentation. It can achieve one day of heating, 3-5 hours of deodorization, sterilization (which can completely kill the avian influenza virus in feces), and seven days of fertilization. Not only is it much faster than using other mechanical fermentation methods, but it is also much more efficient.

The mixing function of the chicken manure organic fertilizer flipper is very powerful in the deployment process of raw materials, which can effectively integrate various materials together. The temperature of the rotating motor can be adjusted according to the needs of the appropriate raw materials and air contact to absorb a large amount of fresh air for adjustment. The turning machine can effectively change the magnetic permeability of the materials, making them more flexible and nutritious.

The performance characteristics of the organic fertilizer tipping machine for chicken manure and straw fermentation:

1. The control cabinet is centrally controlled and can achieve manual or automatic control functions.

2. Equipped with a soft starter, the impact load is low during startup.

3. Equipped with a gear shifting hydraulic lifting system.

4. The gear teeth are sturdy and durable.

5. Limit travel switch.

The working principle and granulation characteristics of organic fertilizer disc granulator

fertilizer granulator Nov 29, 2023

Disc organic fertilizer granulator machine is widely used to transport various non viscous materials in powder, material or small state, such as pulverized coal, cement, clinker, chemical fertilizer, etc.
The disc organic fertilizer granulator machine has been developed for many times. It has the manufacturing experience of multi compound fertilizer granulator, and is made of high-quality anti-corrosion and wear-resistant materials. It has the advantages of beautiful appearance, simple operation, low energy consumption, long service life and high granulation rate. It is an advanced compound fertilizer granulation equipment in China, and its products are all over the country. Granulator is widely used.

The working mode of disc granulator is different from drum granulator and agitator. The disc angle of disc organic fertilizer granulator machine adopts the whole arc structure, and the granulation rate can reach over 93%. The pelletizing plate is equipped with three discharge ports, which is convenient for intermittent production, greatly reduces the labor intensity and improves the labor efficiency. The reducer and motor are driven by flexible belt, which can start smoothly, slow down the impact force and improve the service life of the equipment. The bottom of the pelletizing plate is reinforced by several radiating steel plates, which are durable and never deformed. Thickened, weighted and solid base design, without anchor bolt fixation, stable operation. The main gear of granulator is quenched by high frequency, and its service life is doubled. The pelletizing plate is lined with high strength glass fiber reinforced plastic, which is corrosion-resistant and durable. This plate has the advantages of uniform granulation, high granulation rate, stable operation, strong and durable equipment, long service life, etc. it is the ideal equipment selected by the majority of users.
The disc fertilizer granulator machine price fluctuates according to the price of raw materials, and the specific price is subject to consultation. New and old customers are welcome to consult.

Supporting equipment and process advantages of powder organic fertilizer production line

fertilizer granulator Nov 29, 2023

Pig manure is a relatively good organic fertilizer, which contains pure nitrogen, phosphorus (P2O5), and potassium (K2O) of about 1.63%, 1.54%, and 0.85%. Pig manure undergoes sufficient maturation and fermentation before application. Pig manure material is fermented through aerobic composting using a composting machine, and then fed into a pulverizer for powder production. The material is then mixed and stirred in a mixer and fed into a granulator using a conveyor; After granulation and shaping, it is sent to a dryer for drying, and then transported to a cooling machine for cooling by an elevator or belt conveyor. After cooling, it is sieved and directly packaged as coated products. The pig manure organic fertilizer production line has low investment and fast recovery efficiency.

The supporting equipment for the powdered organic fertilizer production line refers to the fertilizer produced by fermenting organic raw materials in a certain proportion without causing particles. There is a certain difference from traditional composting fermentation, with a standard of 40% organic matter, over 5% total nutrients, and 30% moisture. The equipment is also relatively simple, mainly consisting of three stages of fermentation: pre mixing, flipping, refining, and packaging. The main purpose of fermentation is to decompose large molecular materials of organic raw materials into small molecular materials that can be absorbed and utilized by crops through microbial decomposition. The quality of fermentation also affects the quality and effectiveness of organic fertilizers.

The use of organic fertilizer equipment to treat poultry and livestock manure has effectively achieved the recycling of waste, solved the environmental pollution problem caused by the arbitrary discharge of poultry and livestock manure, and turned waste into treasure, turning harm into profit, and minimizing the pollution and harm of poultry and livestock manure. This technology has formed industrialization, bringing good by-product income to many poultry and livestock farms, It is very important to significantly reduce the level of environmental pollution caused by poultry and livestock manure.

The powdered organic fertilizer production line reduces environmental pollution and greatly saves resources. It is of great significance for environmental protection and resource reuse. The organic fertilizer equipment will process the fully decomposed organic fertilizer by packaging it, and send the packaged organic fertilizer to the technology improvement production line.

Process characteristics of a dual axis horizontal continuous mixer for chicken manure fertilizer

fertilizer granulator Nov 29, 2023

The double axis horizontal continuous mixer for chicken manure fertilizer is suitable for continuous mixing of fertilizer powder, usually after automatic batching equipment. The working principle is that the material enters the mixing tank, is uniformly stirred through a pair of spiral blades installed on opposite rotating double axes, and enters the next granulation process.

The double axis horizontal continuous mixer for chicken manure fertilizer utilizes the synchronous rotation of two symmetrical spiral axes to evenly mix the crushed main and auxiliary materials of poultry and livestock manure. This mixer achieves the goal of conveying while stirring. Compared to traditional mixers, I have stronger coherence, larger output, and saves labor, reducing production costs.

The shell of the double axis horizontal continuous mixer for chicken manure fertilizer is mainly composed of plates and shaped steel, which are welded and formed in the manufacturing plant and assembled together with other components, serving as the support for the double axis mixer. The shell is tightly sealed and there will be no flying ash or leakage. The spiral shaft assembly is the main component of a dual shaft mixer, which mainly includes left and right spiral shafts, bearing seats, bearing sleeves, bearing covers, gears, sprockets, oil cups, blades, and other components. The manufacturing accuracy of the left and right spiral shafts requires high precision, good process performance, and strict matching requirements with the bearing seat, bearing sleeve, and bearing cover.

With the processing of cow and sheep manure, bio organic fertilizer equipment covers all equipment from organic fertilizer raw material collection to organic fertilizer packaging and sales. The organic fertilizer production line can effectively solve the environmental pollution caused by organic waste in industries such as livestock and poultry breeding, which is conducive to improving the safety and quality of agricultural products. It lays a good foundation for human comprehensive consumption of green and organic food, and the ecological and environmental benefits are extremely significant.

The Widespread Application of New Fertilizer Granulator in NPK Fertilizer Production Line

fertilizer granulator Nov 29, 2023

The new NPK fertilizer granulator is widely used in the granulation of organic and inorganic fertilizers. Due to more granulation rate, stable operation, strong and durable equipment and long service life, it is selected as the ideal product by the majority of users. There are many kinds of internal and external rotating agitating gear granulator developed and produced by our company. The fertilizer granulator machine price varies according to specifications and types. We can also develop and produce other specifications of internal and external rotating stirring gear granulator according to the requirements of users. The shell of NPK fertilizer granulator is made of thickened seamless steel pipe, which is firm and durable. In addition, the stable base design makes its operation more stable.

Our company develops and produces the series of new NPK fertilizer granulator, which is based on the comprehensive development and careful development of the agitator and drum granulator technology. After repeated experiments, the machine has the advantages of normal temperature production, bacteria protection, reasonable structure design, and can produce spherical type granular products. The produced granules have low moisture content, easy drying, high molding rate, good particle strength and beautiful appearance It is an ideal granulation equipment for bio organic fertilizer, organic inorganic fertilizer, organic fertilizer and inorganic compound fertilizer.
The new NPK fertilizer granulator can greatly reduce the moisture content of the material during granulation, reduce the load of the dryer and increase the output of the whole machine. Variety development, can produce nitrogen, phosphorus, potassium nutrients from 20-48% kinds of brand compound fertilizer. High nitrogen compound fertilizer with more than 20% nitrogen element, special fertilizer of various brands, organic and inorganic compound fertilizer with flexible nutrient distribution ratio.

Performance and characteristics of animal manure semi wet material crusher

fertilizer granulator Nov 29, 2023

The semi wet material crusher for animal feces is a new type of single rotor reversible crusher developed by our company, which is specialized in the crushing of fermented poultry feces, urban sludge, pharmaceutical residue, alcohol residue, and water content between 20% and 40%. It has good crushing effect and does not require screening. It has strong adaptability to the water content of materials, especially for fermented decomposed garbage or other materials with a water content ≤ 30%. The particle size of the powder can reach 20-30 mesh, which can meet the feed particle size requirements of general organic fertilizer, bio organic fertilizer, and powdered organic fertilizer granulation equipment. It is an ideal equipment for organic fertilizer equipment.

Performance and characteristics of a semi wet material crusher for animal feces containing medicinal residues:

1. The discharge particle size can be adjusted arbitrarily and is not affected by the wear of vulnerable parts.

2. Large output and low energy consumption, saving over 40% of electricity consumption under the same output. Equivalent to two hammer crushers combined into one, a reasonable design combination forms a wet material crusher, with two sets of rotors used in series.

3. The semi wet material crusher is not clogged or stuck, has good concession, high safety factor, and will not be safely blocked. It does not affect production on rainy days and automatically cleans the mud;

4. The hanging head has a long service life, and the hanging head that can be used on eight sides significantly improves utilization, reduces usage costs, and reduces maintenance time.

Working principle and advantages of organic fertilizer equipment for chicken manure fermentation and flipping

fertilizer granulator Nov 29, 2023

Chicken manure fermentation and flipping organic fertilizer equipment is commonly referred to as guide rail flipping machine, track type flipping machine, flipping pile machine, etc. It can be used for the fermentation and flipping of organic waste such as livestock and poultry manure, sludge garbage, sugar factory filter mud, residue cake, and straw sawdust. It is widely used in the fermentation and moisture removal operations of organic fertilizer plants, compound fertilizer plants, sludge and garbage plants, horticultural fields, and mushroom cultivation plants. The flipping span can be between 3-30 meters, and the flipping depth can reach between 0.8-1.8 meters. There are multiple specifications and models of double groove and half groove to meet the different needs of customers.

The chicken manure fermentation and flipping organic fertilizer equipment is used to uniformly and thoroughly stir the fermentation materials in the organic fertilizer fermentation tank, completely solving the manual operation problems of high labor intensity, poor working environment, and low production efficiency. This provides strong support for optimizing product quality, improving production efficiency, and expanding production. It can be used in conjunction with a mobile device and can achieve the function of multiple slots for one machine. The fermentation tank equipped with it can be used for both continuous and batch discharge. High efficiency, smooth operation, sturdy and durable, and even flipping and throwing.

The chicken manure organic fertilizer tipping machine belongs to the ground stacking and fermentation mode, and is currently a fertilizer making mode that saves civil engineering and human resources. It is necessary to mix and crush the materials in a long strip stack by a turner at regular intervals, and decompose organic matter under aerobic conditions. It also has the function of crushing, greatly saving time and labor, significantly improving the production efficiency and product quality of organic fertilizer plants, and greatly reducing costs. When the stacker is working, it can effectively mix materials such as sludge and viscous chicken manure with bacterial strains and straw powder evenly. Created a better aerobic environment for material fermentation. Not only does it have a much faster fermentation speed than deep tank fermentation, but it also effectively prevents the generation of harmful and odorous gases such as hydrogen sulfide, amine gas, and indole during the fermentation process, which meets environmental protection requirements.

Three forms of granulation for processing fertilizers in compound fertilizer production lines

fertilizer granulator Nov 29, 2023

In the drum granulator, steam, ammonia gas or phosphoric acid or nitrogen solution, phosphorus ammonia slurry, and barite slurry are introduced into the drum to complete the granulation process of chemical reaction and heat supply in the cylinder; or the cold granulation process of compound fertilizer with a small amount of water is added. The materials to be granulated are rolled and rotated in the cylinder, and agglomerate into balls under certain humidity and temperature, Complete the ball making process.

NPK fertilizer granulator of compound fertilizer is produced by non drying process at room temperature, with one-time molding and output of 1-4t / h. Complete set of equipment process layout compact, scientific and reasonable, advanced technology. Energy saving and consumption reduction, no three wastes discharge, stable operation, reliable operation and convenient maintenance. It is suitable for granulation of compound fertilizer, medicine, chemical industry, feed and other raw materials with high granulation rate. NPK fertilizer granulator can produce various concentrations and types of compound fertilizers (including organic fertilizer, inorganic fertilizer, biological fertilizer, magnetic fertilizer, etc.).
The new type two in one organic fertilizer granulator is used to granulate the compound fertilizer. The function of this system is to make particles from the materials which have been mixed completely. Its advantages are: wide adaptability of raw materials, especially suitable for use. Organic materials have wide requirements on raw material density and moisture content, stable granulation, high particle forming rate, uniform appearance of finished products, and not easy to be broken.

Product characteristics of a new type of pig manure organic fertilizer granulator with an hourly output of 5 tons

fertilizer granulator Nov 29, 2023

A new type of pig manure organic fertilizer granulator with an hourly output of 5 tons. The drum granulator is a commonly used granulator in the production of compound fertilizers, organic fertilizers, biological fertilizers, controlled release fertilizers, and other fertilizers. It is suitable for cold and hot granulation as well as large-scale production of high, medium, and low concentration compound fertilizers. The main working method is wet granulation of pellets. By using a quantitative amount of water or steam, the basic fertilizer is fully chemically reacted after being humidified in the cylinder. Under the set liquid phase conditions, with the help of the rotational motion of the cylinder, the material particles are compressed and agglomerated into balls.

Working principle of organic fertilizer granulator: By utilizing the high-speed rotating mechanical stirring force and the resulting aerodynamic force, the fine powder material is continuously mixed, granulated, spheroidized, extruded, collided, dense, polished and other processes in the machine, thereby achieving the purpose of granulation. The particle shape is spherical, with a sphericity of ≥ 0.7 and a particle size generally between 0.3-3 millimeters. The particle formation rate is ≥ 90%. The size of the particle diameter can be adjusted appropriately by the material mixing amount and the spindle speed. Generally, the lower the mixing amount, the higher the speed, and the smaller the particle.

The organic fertilizer granulator is particularly suitable for granulating lightweight fine powder materials, which is more suitable for granulating organic inorganic compound fertilizers. The finer the basic particles of fine powder materials, the higher the sphericity of the particles, and the better the quality of the pellets. It is generally required that the particle size of the material before granulation should be less than 50 mesh. Typical application materials include chicken manure, pig manure, cow manure, carbon black, clay, kaolin, nitrogen, phosphorus, potassium, and other organic and inorganic compound fertilizers

Product features of a new type of pig manure organic fertilizer granulator with an hourly output of 5 tons:

1. The ball forming rate reaches 70%, the ball forming strength is high, and there is a small amount of returned material with small particle size, which can be re granulated;

2. Heating with steam to increase the temperature of the material, reducing the moisture content of the material after balling, and improving the drying efficiency;

3. The barrel of the machine is lined with special rubber plates or acid resistant stainless steel plates, which are corrosion-resistant and wear-resistant. At the same time, it achieves automatic scar removal and tumor removal, eliminating the traditional scraper device.

The fermentation process and characteristics of chicken manure organic fertilizer tipping machine

fertilizer granulator Nov 29, 2023

The track type organic fertilizer tipping machine for chicken manure and straw fermentation works on the fermentation tank, usually driven by an electric motor. Due to the high-speed rotation of the drum of the track type composting machine for cow manure and straw fermentation, the blades on the drum crush, mix and stir the fermented materials in the fermentation tank. At the same time, the materials are flipped backwards by the drum and loosely stacked. Through an electric transmission device, the flipping machine can achieve automatic lifting and rotation of the drum. The flipping machine can move from one fermentation tank to another through a moving crane, and multiple fermentation tanks can use a single tank type flipping machine.

In addition to various models such as size, the organic fertilizer flipper for chicken manure is also divided into A and B types. Type A is suitable for viscous substances such as fresh chicken manure, filter mud, furfural, etc; B-type is suitable for planting bulk materials such as straw, grass, mushrooms, etc. It can meet the needs of producers of multi-level organic fertilizers and mushroom cultivation. Suitable for the process requirements of sludge composting and microbial fermentation of livestock and poultry manure, it can effectively mix sludge, viscous chicken manure and other materials with bacterial strains and straw powder. Created a better aerobic environment for material fermentation. Not only does it have a much faster fermentation speed than deep tank fermentation, but it also effectively prevents the generation of harmful and odorous gases such as hydrogen sulfide, amine gas, and indole during the fermentation process, which meets environmental protection requirements. Ground stacking fermentation is currently a more advanced and efficient fertilizer production model that saves civil engineering and human resources. Materials need to be stacked into long strips, and stirred and crushed by a turner at regular intervals. Organic matter is decomposed under aerobic conditions. It also has the function of crushing, greatly saving time and labor, significantly improving the production efficiency and product quality of organic fertilizer plants, and greatly reducing costs. Some auxiliary facilities can also be added, such as automatic sprinkling devices.

The chicken manure organic fertilizer flipper is suitable for aerobic fermentation, and is used in conjunction with solar energy in the fermentation chamber, fermentation tanks, and migration. It can also be used for discharging bulk materials. High efficiency, smooth operation, durable, and even turner. Start with soft start and low impact load. This material has certain fracture and mixing functions. Travel switch, limit and safety function.