How to calculate the fertilizer yield in the organic fertilizer production line

fertilizer granulator Jun 28, 2024

The yield calculation of organic fertilizer production lines is usually based on factors such as the consumption of raw materials in the actual production process, the efficiency of production equipment, and the net weight of the product. Here are two common calculation methods:

The first method is based on calculations of raw materials and fermentation products. Firstly, it is necessary to know the product content of each ton of raw material in the organic fertilizer production line after solid fermentation, as well as the moisture content correction coefficient. These two parameters are determined based on the actual situation. Then, the theoretical production amount of organic fertilizer can be obtained by multiplying the production amount of raw materials by the content of solid fermentation products, and then multiplying it by the moisture content correction coefficient. For example, if the product content after solid fermentation of each ton of raw materials is 400kg and the moisture content correction coefficient is 0.8, then the theoretical weight of organic fertilizer that can be produced from 1 ton of raw materials is 1 ton x 400kg x 0.8=320kg.

The second method is to directly calculate the yield by weighing the physical weight of the product. Specifically, the organic fertilizer produced is weighed to obtain its actual weight, and then divided by the net weight of the product to obtain the yield. This method is more direct, but it should be noted that the net weight of the product may be affected by factors such as moisture content and impurities, so appropriate correction is needed in practical operation.

In addition to the above two methods, other factors may also need to be considered in actual production, such as the operational efficiency of the equipment, the stability of the production line, and the supply of raw materials. Therefore, when calculating the yield of organic fertilizer production lines, multiple factors need to be comprehensively considered to ensure the accuracy and reliability of the calculation results.

Please note that the above is only a general calculation method, and the specific calculation method may vary depending on the organic fertilizer production line. In practical operation, it is recommended to calculate based on the specific production process and equipment characteristics, combined with the actual situation. At the same time, professional technicians or production line suppliers can also be consulted for more accurate and detailed guidance.

Equipment configuration and process flow of a 30000 ton granular organic fertilizer production line

fertilizer granulator Jun 28, 2024

The 30000 ton granular organic fertilizer production line in a cattle farm is a comprehensive system involving multiple links and equipment. The following is an overview of the basic production line configuration and process flow:

Configuration of 30000 ton granular organic fertilizer production line in cattle farm

Raw material processing equipment: including forklifts, crushers, etc., used for preliminary treatment of raw materials such as cow manure and straw produced by cattle farms, to achieve suitable particle size and humidity for subsequent processing.

Fermentation equipment: such as tank fermentation equipment, used to ferment processed raw materials. By adding an appropriate amount of fermentation agents and controlling fermentation conditions, the organic substances in the raw materials are fully decomposed and transformed.

Mixing mixer: used to mix and stir fermented materials with additives such as trace elements and humic acid to meet the nutrient requirements of different crops for fertilizers.

Granulation equipment: such as disc granulator or toothed granulator, used to make mixed materials into granules. These devices can adjust the size and shape of particles as needed.

Drying and cooling equipment: The dryer is used to remove excess moisture from particles and reduce their moisture content; The cooling machine is used to cool the dried particles for subsequent packaging and storage.

Screening equipment: used to screen the particles after granulation, remove unqualified particles, and ensure the quality and specifications of the product.

Packaging equipment: such as automatic packaging machines, used to package qualified granular organic fertilizers for convenient transportation and sales.

Process flow of a 30000 ton granular organic fertilizer production line in a cattle farm

Raw material preparation: Collect the cow manure, straw and other raw materials produced by the cattle farm, and carry out preliminary treatment and crushing.

Fermentation treatment: Put the processed raw materials into the fermentation equipment, add an appropriate amount of fermentation bacteria, control the fermentation conditions (such as temperature, humidity, etc.), and fully decompose and transform the organic substances in the raw materials.

Mixing and stirring: Mix and stir fermented materials with additives such as trace elements and humic acid to meet the nutrient requirements of different crops for fertilizers.

Granulation molding: The mixed materials are fed into the granulation equipment to make granular organic fertilizer.

Drying and cooling: feed the granulated particles into a dryer for drying treatment to remove excess moisture; Then it is sent into the cooling machine for cooling treatment.

Screening and packaging: Screen and treat the dried and cooled particles to remove any unqualified particles; Then, the qualified particles are fed into the automatic packaging machine for packaging processing.

Through the introduction of the above configuration and process flow, it can be seen that the 30000 ton granular organic fertilizer production line in a cattle farm is a complex system involving multiple links and equipment. In practical applications, equipment selection and process adjustments need to be made according to specific circumstances to ensure the normal operation of the production line and the stability of product quality.

The benefits of using fertilizer production equipment to produce organic fertilizers for growing corn

fertilizer granulator Jun 28, 2024

Soil is the soil of life, of course, it is also the basis of corn growth, from bud to maturity to corn, and then to the continuous flow of water and nutrients and other mineral factors. Therefore, the poor and fertile soil directly affects the yield of maize. Therefore, fertilizer has a great impact on the growth of corn, NPK fertilizer manufacturing process is very important in the processing of fertilizer products.

First of all, if there are regional waterlogging and water accumulation in the soil, the bud bubbles of corn will be damaged, the air permeability will be reduced, the roots of mature plants will rot, and the transportation of nutrients will be slow, thus hindering the normal growth. At the same time, whether the soil acidity or alkalinity is too high, plants will shrink in varying degrees. This requires fertilization to transport the lack of organic matter in the soil, which is guaranteed by fertilizer equipment. On the other hand, the original acid-base structure of soil should be improved to create more suitable soil conditions for the growth of maize.

Secondly, considering the nature of the corn itself, the use of fertilizer is understandable and can meet the various nutrients required for growth, but it is not the only fertilizer suitable for high yields. The more prominent problems in agriculture have led to an increase in planting costs and have not effectively increased yields. The fertilizer required for corn is roughly nitrogen, phosphorus, potassium and other factors. It is necessary to process reasonable proportions through the NPK fertilizer granulator. According to the fertilization test, N:P:K = 2.5~2.8:1:0.8~1 is the best, and the fertilizer efficiency can increase the fertilizer utilization rate by more than 12%.

Thirdly, in addition to the soil itself, due to the unsuitable soil conditions, soil pH, soil texture and fertilizer supply, corn planting also needs fine tillage. In some areas, farmers themselves neglect the role of farming and often do some topsoil operations. This will lead to shallow ploughing depth, corn can not catch the root in the early stage of planting, reversal will be more common, and also lead to soil salinization.

The workflow and advantages of organic and inorganic fertilizer production lines

fertilizer granulator Jun 28, 2024

The workflow of organic and inorganic fertilizer production line:

After pre-treatment, the raw materials are mixed with inorganic fertilizers in a certain proportion.

The mixed material enters the drum granulator for granulation.

The fertilizer after granulation enters the drying and cooling equipment for processing.

The dried and cooled fertilizer is screened by a screening equipment.

Qualified fertilizers are screened and entered into packaging equipment for automatic measurement and packaging.

Advantages of organic and inorganic fertilizer production lines:

High degree of automation: The entire production line adopts an automated control system, reducing manual intervention and improving production efficiency.

Stable product quality: Through precise process control and equipment configuration, ensure the stability and uniformity of product quality.

Environmental protection and energy conservation: The production line is designed with full consideration of environmental and energy-saving factors, adopting advanced dust removal, dehydration, and energy-saving technologies to reduce the impact on the environment.

Application fields of organic and inorganic fertilizer production lines:

In short, the organic and inorganic fertilizer production line is an efficient and environmentally friendly fertilizer production equipment that can meet the demand for fertilizers in different fields and promote the sustainable development of agricultural production.

Construction of an annual production line for 10000 tons of mushroom waste fertilizer

fertilizer granulator Jun 28, 2024

The design and construction of an annual production line for 10000 tons of mushroom waste fertilizer requires comprehensive consideration of multiple factors, including raw material sources, processing technology, equipment configuration, and the overall layout of the production line. The following is a detailed answer to the annual production line of 10000 tons of mushroom waste fertilizer:

Raw material source: Mushroom waste is the main raw material for producing organic fertilizers, which has rich nutritional elements required by organisms. The collection and processing of raw materials need to ensure the cleanliness and suitability of the waste residue for subsequent fermentation and processing.

Processing technology: The method and steps of fermenting mushroom waste to produce organic fertilizer mainly include: raw material crushing, adding microbial liquid, mixing and ventilation, moisture control, temperature control, and post-fermentation treatment. During the fermentation process, attention should be paid to the mixing ratio of raw materials, fermentation temperature and time, and other parameters to ensure the quality and yield of organic fertilizers.

Equipment configuration: According to the scale and demand of the 10000 tons of mushroom waste fertilizer production line, corresponding organic fertilizer equipment needs to be configured, such as a stacker, crusher, fertilizer granulator, dryer, screening machine, packaging machine, etc. The selection of equipment should consider its performance, efficiency, and durability to ensure the stable operation and efficient production of the production line.

Production line layout: The layout of the 10000 tons of mushroom waste fertilizer production line should be reasonable, facilitating the transportation, processing, and storage of raw materials and finished products. There should be sufficient space between each device for easy operation and maintenance.

Production and scale: The production line with an annual output of 10000 tons of mushroom waste fertilizer belongs to a medium-sized scale, and it is necessary to ensure the compatibility of equipment and technology to achieve stable production and high yield. In the actual production process, the production scale should be adjusted appropriately based on market demand and raw material supply.

Economic benefits: Mushroom waste, as a raw material for organic fertilizers, has a relatively low cost, and the market demand for organic fertilizers is high, so it has good economic benefits. Through reasonable production management and market development, high profit margins and investment returns can be achieved.

Environmental Protection and Sustainability: The production process of mushroom waste fertilizer meets environmental requirements, which can achieve resource utilization of waste and reduce environmental pollution. At the same time, the production line also has good sustainability, can operate stably for a long time, and bring positive impacts to society and the environment.

In summary, the design and construction of the 10000 tons of mushroom waste fertilizer production line need to comprehensively consider factors such as raw material sources, processing technology, equipment configuration, production line layout, economic benefits, and environmental sustainability. Through reasonable planning and implementation, efficient, stable, environmentally friendly, and sustainable production goals can be achieved.

Precautions for screening machines in the production process of compound fertilizers

fertilizer granulator Jun 28, 2024

NPK fertilizer manufacturing process must be screened to obtain qualified appearance of granular compound fertilizer. In the screening machine feeding process, what should pay attention to?

Precautions for operation of screening machine:

1. When the screening machine is running smoothly, start the feeding and discharging equipment for commissioning.

2. Close the seal isolation hood after normal discharge (the seal isolation hood should always be in the closed position during normal operation).

3. Check the discharging particle size, leakage and dust.

4. Run for half an hour, check all parts carefully, and deal with problems in time.

5. The operation should be checked frequently during the working process. If the operation is found to be abnormal or abnormal sound, it should be shut down and checked in time to find out the reason and eliminate the fault.

The fertilizer treated by NPK fertilizer granulator needs to be dried. Because the particles have a certain temperature, the fertilizer particles are transported to the cooler for cooling. After cooling, the particles are sent to the coating machine for coating, and finally sieved. The appearance is very good.

Equipment composition of organic fertilizer drum granulator production line

fertilizer granulator Jun 28, 2024

The organic fertilizer drum granulator production line is an automated production line specifically designed for producing organic and inorganic fertilizers. This production line combines modern mechanical equipment and process technology, achieving automated control of the entire production process from raw material pretreatment, mixing, granulation, drying to packaging.

The main components of the organic fertilizer drum granulator production line are:

Raw material pretreatment equipment, such as crushers, mixers, etc., is used for crushing, mixing, and humidifying raw materials to ensure their uniformity and consistency.

Drum granulator: This is the core equipment of the production line, which drives the drum drum to rotate through an electric motor, causing the material to be subjected to centrifugal force and frictional force inside the drum, thereby forming granular fertilizer.

Drying and cooling equipment: used to dry and cool the granulated fertilizer to remove excess moisture and improve the stability of the fertilizer.

Screening equipment: Screen the dried fertilizer to separate fertilizer particles of different sizes, ensuring the uniformity of product quality.

Packaging equipment: Automatically measure and package the screened fertilizer for convenient transportation and sales.

The organic fertilizer drum granulator production line is widely used in agriculture, forestry, horticulture and other fields, providing comprehensive and balanced nutrition for crops, promoting crop growth and increasing yield. At the same time, this production line is also suitable for the resource utilization of organic waste, such as livestock manure, crop straw, etc., achieving the recycling of resources and sustainable development of the environment.

What are the equipment included in the 20000 ton mushroom rod organic fertilizer production line

fertilizer granulator Jun 28, 2024

The 20000 ton mushroom mushroom stick organic fertilizer production line is a complete production system focused on converting mushroom sticks into high-quality organic fertilizer. The following are the main processes and equipment that this production line may include:

Raw material pretreatment: Before entering the production line, mushroom sticks need to undergo certain pretreatment, such as crushing, screening, and cleaning, to remove impurities and parts that are not suitable for organic fertilizer. This process may include equipment such as crushers, screening machines, and cleaning machines.

Fermentation: The pre treated mushroom sticks will be sent to the fermentation tank or fermenter for fermentation. During the fermentation process, microorganisms will decompose the organic matter in the rod and convert it into beneficial nutrients for plants. This process may require some time and temperature control to ensure smooth fermentation.

Drying: After fermentation is completed, organic fertilizers need to be dried to remove excess moisture, improve the stability and shelf life of the fertilizer. Drying equipment may include a hot air stove, dryer, etc.

Crushing and packaging: The dried organic fertilizer will be sent to a crusher for crushing, and then packaged through packaging equipment. The purpose of crushing is to improve the uniformity and ease of application of fertilizers, while packaging facilitates storage and transportation.

Quality control: Strict quality control is required throughout the entire production process to ensure the quality and stability of organic fertilizers. This may include monitoring and testing of various processes such as raw materials, fermentation, drying, crushing, and packaging.

In the design and construction process of the 20000 ton mushroom rod organic fertilizer production line, the following factors need to be considered:

Capacity and scale: Determine the production line’s capacity and scale based on market demand and raw material supply.

Process flow and equipment selection: Based on the production capacity and scale of the production line, choose the appropriate process flow and equipment to ensure the smooth and efficient production process.

Environmental protection and energy conservation: In the design and construction process, it is necessary to pay attention to environmental protection and energy conservation, reduce environmental pollution and energy consumption.

Automation and Intelligence: With the development of technology, automation and intelligence technologies can be introduced to improve the automation and intelligence level of production lines, reduce labor costs, and improve production efficiency.

Overall, the 20000 ton mushroom rod organic fertilizer production line is a complex production system that requires comprehensive consideration of multiple factors to ensure the smooth, efficient, and environmentally friendly operation of the production line.

The Importance of New Organic Fertilizer Production Equipment for Agricultural Production

fertilizer granulator Jun 28, 2024

1. It is necessary to develop new fertilizers. Fertilizer is one of the decisive factors of grain yield and quality. The use of organic fertilizer has made a great contribution to the increase of crop production and the alleviation of food shortage, and organic fertilizer manufacturing process plays a very important role.

2. The development direction of new type fertilizer. The development trend of new fertilizer is directly proportional to the agricultural trend. Only by speeding up the development speed of new fertilizer can agricultural production develop in the direction of high yield, high quality, low consumption and high efficiency.

3. High efficiency. With the development of agriculture, higher requirements are put forward for the nutrient content of new-type fertilizer and organic fertilizer equipment-directly meeting the needs of crops throughout the life, so as to save time, labor, and improve work efficiency. In the fertilizer production, the compost produced by the compost turning machine has a long-term effect.

4. Fertilizer tends to compound. The development of agriculture, new fertilizer has a variety of effects to meet the growth requirements of crops. The other is long-term effect. With the development of agriculture, crops have higher requirements for fertilizer, and fertilizer should meet the needs of crops according to their different needs. The stable fertilizer processed by rotary drum granulator is in line with the characteristics of agricultural production, which is the main direction of fertilizer development in the future.

In the past, the fertilizer we used was relatively simple, lacking of fertilizer for efficient use of nutrients, and the ratio of various elements could not meet the needs of crop nutrients. However, the environmental protection organic fertilizer produced by the new organic fertilizer manufacturing process can improve the utilization rate, ensure food security, and reduce environmental pollution. One time application can meet the needs of crops, and also reduce labor intensity, so as to reduce the cost and ensure food production.

How much does it cost to build an organic fertilizer factory in rural areas

fertilizer granulator Jun 28, 2024

The cost of building an organic fertilizer plant varies due to various factors, including equipment costs, land rent costs, factory construction costs, raw material and auxiliary material costs, labor costs, etc.

Firstly, in terms of equipment costs, it mainly includes the costs of slot type flipping machines, silos, material crushers, drum screening machines, horizontal mixers, belt conveyors, packaging machines, and other equipment, totaling approximately 150000 yuan. In addition, equipment costs may vary depending on the yield, particle shape, equipment configuration level, and type of fertilizer produced on the organic fertilizer production line.

Secondly, the cost of land rent depends on the location and region of the selected factory site. The selection of factory site usually takes into account factors such as raw material site, terrain, water and power supply, as well as transportation convenience. Generally speaking, organic fertilizer plants are built in rural areas with relatively low land rent, but the specific cost still depends on the local situation.

Furthermore, the construction cost of the factory includes the construction costs of the factory building, employee living area, equipment storage area, raw material warehouse, fermentation workshop, semi-finished product storage area, processing workshop, finished product warehouse, etc. A 5000 ton organic fertilizer production line requires approximately 700 square meters of fermentation plant, 500 square meters of processing plant, 400 square meters of warehouse and office space, with a total construction cost of approximately 400000 yuan. However, the required site area and construction cost for organic fertilizer plants of different scales may also vary.

Finally, the cost of raw materials and labor is also an important factor to consider when building an organic fertilizer plant. The raw materials are generally poultry and livestock manure, and the auxiliary materials are straw, garden waste, etc. If it is necessary to purchase raw materials, the cost of raw materials and accessories should be controlled below 100 yuan/ton as much as possible. The labor cost is related to the selected equipment, process, and local wage level.

Therefore, considering the above costs comprehensively, the overall cost of building an organic fertilizer plant may be very high. It should be noted that the information provided here is a rough estimate, and the actual investment amount may be adjusted according to specific circumstances. It is recommended to conduct detailed market research and budget planning before making an investment decision to ensure the rationality and feasibility of the investment. At the same time, it is also possible to seek the help of professional investment advisors or industry experts to obtain more accurate investment advice and solutions.