Process flow and operational skills of biogas residue organic fertilizer production line

fertilizer granulator Jan 31, 2024

Biogas fertilizer is the residue of crop straw, green grass, and livestock manure produced by microbial fermentation in a biogas digester. Rich in organic matter and essential nutrients. Biogas fermentation is slow, organic matter consumption is low, nitrogen, phosphorus, and potassium losses are minimal, nitrogen recovery rate reaches 95%, and potassium is above 90%. Add about 2Kg of functional bacteria to biogas water for flushing and fertilization as top dressing in dry land; The residue fertilizer should be used as the base fertilizer for paddy fields. If it is used as the dry foundation fertilizer, the soil should be restored after application. After the biogas fertilizer is released from the tank, it should be fermented by microorganisms for about 12 days before use. Mixing tools, weighing equipment, conveying equipment, etc. required for production.

Process flow and operational skills of biogas residue organic fertilizer production line

1. If the moisture content of the biogas residue is above 70%, it can be mixed with the auxiliary materials in a 3:1 weight ratio. Add 1% quicklime and stir, then add the expanded volume of bacterial agent to the biogas residue, stir evenly, and pile it up.

2. The moisture content of the stirred fermented product should be controlled at around 60% (gently grip it into a ball, release it to crack three to five cracks, at least ensuring that water does not drip from between fingers when held hard).

3. Stack the stirred fermentation products, with a height of about 1.2m, a width of about 2m, and an unlimited length.

4. Fermentation takes 24-48 hours, and the temperature can exceed 55 ℃. After heating up, the deodorization effect can be achieved within three days.

5. After 15 to 20 days of fermentation, it can be used as a biological organic fertilizer.

Organic fertilizer granulator achieves efficient application of fertilizers in agriculture

fertilizer granulator Jan 31, 2024

If enterprises want to establish themselves in the economic market in the long term, they must have the core competitiveness of the market, have their own unique organic fertilizer equipment, have independent technical intellectual property rights, and constantly update the technology to follow the development of The Times. The current development of the world is green environmental protection development, green manufacturing is obviously in line with the trend of modern economic development, staff grasp the mainstream of the current development, and vigorously promote green organic fertilizer granulator equipment low energy high return is the first choice for investment, but also to make full use of recyclable resources, in the economy to find a reasonable development path. Organic fertilizer pelleting equipment on the road to the development of a broader international perspective, flexible and diverse forms of operation, the use of all advantageous resources to enhance the influence of the brand, to adopt the structural adjustment of the crusher, to strengthen the core competitiveness of the advantages of characteristic technology in the market, and constantly open up domestic and foreign markets, to promote the organic fertilizer pelleting machine to maintain rapid and stable growth.

Further improve the precision of accessories, the efficiency of equipment, on the basis of automation, intelligence and networking, gradually develop to a strong, enhance the ability of independent innovation, improve the comprehensive competitiveness of compound fertilizer equipment, adhere to the green innovation avenue. With the rapid development of society, the high efficiency and low energy consumption of organic fertilizer granulation equipment meet people’s requirements, people’s demand for the organic fertilizer equipment continues to increase, and it has achieved good economic and social benefits. In order to prevent too much material from being added to the equipment to affect its working performance, it is crucial to reasonably control the feed amount in the production process of the organic fertilizer production line.
Small and medium-sized powdered organic fertilizer production lines have low energy consumption, small footprint, no odor in the operating environment, zero pollution, good ventilation, and only 1-2 days for deodorization. The organic fertilizer production line has a compact structure and advanced technology. It uses harmless live bacterial preparations to treat livestock and poultry manure, and undergoes biological fermentation under the action of various beneficial microorganisms. After fully decomposing the organic matter, nutrients are released, and the resulting biological heat and high-temperature fermentation process can kill bacteria and insect eggs, detoxify and deodorize, purify the environment, achieve harmless, resourceful and industrialized treatment, low energy consumption, and stable product quality.

Fermentation granulation process of sheep manure organic fertilizer production line

fertilizer granulator Jan 31, 2024

Sheep manure is a good raw material for organic fertilizer processing, and it contains high nutrient content and properties for crops and soil: sheep manure contains 65.5% water, 31.4% organic matter, 0.65% nitrogen, 0.47% phosphorus, and 0.23% potassium. Sheep manure has a fine and dry texture, rich in nutrients, and is a type of “hot fertilizer”. It is often mixed and piled up with pig and cow manure with high moisture content to improve the quality of pig and cow manure.

Fermentation granulation process of sheep manure organic fertilizer production line:

1. Mix sheep manure with an appropriate amount of straw powder, and the amount to be added depends on the moisture content of the sheep manure. Generally, fermentation requires a moisture content of 45%, which means kneading it into a ball with your hands, seeing water between your fingers, but not dripping. Release your hand and dissolve it immediately. Then add corn flour and bacterial strains. The function of corn flour is to increase sugar content for bacterial fermentation, allowing multi-dimensional complex enzyme bacteria to quickly gain an advantage.

2. Add the prepared mixture to the organic fertilizer mixer for stirring, making sure to mix evenly, thoroughly, and without leaving any clumps.

3. The mixed ingredients are stacked into long strips with a width of 1.5-2 meters and a height of 0.8-1 meters, and flipped with an organic fertilizer flipper every 2 days.

4. Piling takes 2 days to heat up, 4 days to have no odor, 7 days to loosen, 9 days to become fragrant, and 10 days to become fertilizer. On the second day of stacking, the temperature can reach 60 ℃ -80 ℃, killing diseases and pests such as Escherichia coli and insect eggs; On the fourth day, the odor of sheep manure was eliminated; On the 7th day, the compost became loose and dry, covered with white mycelium; On the 9th day, it emits a fragrance of koji; On the 10th day, the bacterial fertilizer will ferment and mature;

5. After slightly drying, it can be crushed by a semi wet material crusher, granulated by an organic fertilizer granulator, dried and dehydrated by a dryer, and then screened by a screening machine. The finished organic fertilizer is ready and can be packaged and stored

As one of the relatively large poultry industries in China, the utilization value of sheep manure is constantly being applied to crops, and the production of organic fertilizer is constantly increasing every year.

Process flow and configuration of organic inorganic compound fertilizer production line

fertilizer granulator Jan 31, 2024

Animal manure is a relatively high-quality organic fertilizer, which contains pure nitrogen, phosphorus (P2O5), and potassium (K2O) of about 1.63%, 1.54%, and 0.085%. Livestock and poultry manure must undergo maturation with a composting agent before application, to inactivate and deodorize parasites and their eggs, as well as infectious pathogens present in livestock and poultry manure, through the process of maturation.

The process flow of the organic inorganic compound fertilizer production line: Fermented biomass is added with nitrogen, phosphorus, and potassium – the total nutrient content is not less than 25%, and organic inorganic compound fertilizer can be produced. The materials are prepared in proportion, and after being fully mixed, they are uniformly and continuously fed into the granulator by a belt conveyor for granulation. The finished particles enter the granulator for rounding and shaping, and then are dried at low temperature and high air volume (≤ 65 ℃) by a dryer before cooling, screening The finished particles are coated by a coating machine (with brightening agent and anti caking agent added), transported by a belt conveyor to the finished material warehouse, measured by a computer automatic quantitative packaging system, packaged into 40-50kg/bag finished products, stacked and stored, and finally made into round fertilizer particles. The material transportation between various equipment in the entire production process is configured with a belt conveyor and a herringbone belt according to the equipment configuration requirements, to prevent material return during the material transportation process, Adopting a groove structure to prevent material slipping.

The equipment configuration of the organic inorganic compound fertilizer production line can be selected according to its own investment situation. It can be used for granular fertilizer and powder fertilizer. Equipment selection: If you want to reduce investment costs, you can choose small-scale equipment configurations such as fermentation flippers, crushers, mixers, granulators, screening machines, packaging machines, etc. Wait until the time is ripe to expand the investment scale in the future. The main process of organic fertilizer fermentation equipment is to mix organic solid waste with a moisture content of less than 60%, auxiliary materials (such as plant straw), microbial fermentation agents, etc. evenly, and through continuous aerobic fermentation in a pool, make it fully decomposed, sterilized, deodorized, and dehydrated. The moisture content of the decomposed material is generally within the range of 30-35%. After screening and magnetic separation, it can be directly used for granulation to produce spherical organic fertilizer, or further dried to produce powdered organic fertilizer.

How much does it cost to build a small fecal powder organic fertilizer production line?

fertilizer granulator Jan 31, 2024

Small animal manure powder organic fertilizer equipment production line, animal manure production organic fertilizer, there are powder and granular, also cylindrical, powder is simple, small animal manure powder organic fertilizer equipment production line needs what equipment? Powdered organic fertilizer refers to the fertilizer produced by fermenting organic raw materials in a certain proportion without causing particles. There is a certain difference from traditional composting fermentation, with the national standard of 40% organic matter, over 5% total nutrients, and 30% moisture. The equipment is also relatively simple, mainly consisting of the three stages of fermentation, namely pre mixing, flipping, refining, and packaging. The main purpose of fermentation is to decompose the macromolecular materials of organic raw materials into small molecule materials that can be absorbed and utilized by crops through microbial decomposition. The quality of fermentation is also related to the quality and effectiveness of organic fertilizers.

How much does it cost to build a production line for small animal manure powder organic fertilizer equipment? The complete set of powdered organic fertilizer production line costs about 80000-120000 yuan. Low cost investment not only solves environmental pollution problems but also increases income, making it a good project for farmers to become rich. You can also apply for local government project subsidies! The powdery organic fertilizer production line is designed for novice users. We consider that users may not have enough economic funds to start building factories and may be worried about the high price of powdery organic fertilizer equipment. However, the feces from their own farms may not have a place to treat, pollute the environment, and have a foul odor every few miles. Therefore, our company has designed a small powdery organic fertilizer production line, which can solve the problem of low investment, fast return efficiency, and no need to worry about sales, Self use or local sales.In the face of fierce competition in the market, organic fertilizer granulator equipment needs to constantly seize opportunities and seize the opportunity, because only in this way can it be better developed in the market. Information is a sign of enterprise progress, constantly promote the progress of enterprises, so that the rapid development of China’s economy, of course, as organic fertilizer equipment enterprises, should also be clear about the goal, positioning rigorous, in order to remain invincible. Under the form of rapid economic development in China, organic fertilizer granulation equipment has been more and more widely used in the organic fertilizer production line market, and it has continuously driven the development of China’s organic fertilizer production line to become the main force of sealing industry. The excellent performance of organic fertilizer granulation equipment in the market has laid the foundation for its own development, because it is the market that has tested whether it can bring certain economic benefits to the development of enterprises. Organic fertilizer granulation equipment needs to continuously improve its own strength, constantly seize the market, only in this way can play their effective value in the market, in order to seek more development space in the market. Therefore, under the development of information technology, we must seize this opportunity to better develop.

The processing equipment process of a complete organic fertilizer production line

fertilizer granulator Jan 31, 2024

There are many production materials for the complete organic fertilizer production line, which can be divided into the following categories: 1. Agricultural waste, such as straw, soybean meal, cotton meal, etc. 2. Animal manure: such as chicken manure, pig manure, cow manure, sheep manure, horse manure, and rabbit manure; 3. Industrial waste: such as vinegar residue, wine residue, sugar residue, cassava residue, furfural residue, etc; 4. Household waste: such as kitchen waste, etc; 5. Urban sludge: such as sewage sludge, river sludge, etc.

The processing equipment process of the complete organic fertilizer production line:

Directly feed the recycled livestock and poultry manure into the fermentation zone. After one fermentation and two aging piles, the odor of livestock and poultry manure is eliminated. At this stage, fermentation strains can be added to decompose the crude fibers in order to meet the particle size requirements for granulation production after crushing.

Crush the fermentation materials that have completed the secondary aging stacking process and enter the mixing and stirring system. Before mixing and stirring, according to the formula, add N, P, K and other trace elements to the mixing and stirring system to start stirring.

The mixed materials are transported into the granulation system, and the pellets are dried by a dryer before entering the cooling system. The materials are then sieved at room temperature, and those that meet the requirements are wrapped in a coating machine before packaging. Those that do not meet the requirements are crushed by a crusher and returned to the granulation system to continue granulation. Automatic weighing and packaging of finished products.

The characteristics of the complete set of cow and sheep manure organic fertilizer production line:

Advanced technology, scientific and reasonable, compact process layout, energy-saving and consumption reducing, stable operation, no three emissions, reliable operation, wide adaptability of raw materials, and convenient maintenance. Organic compound fertilizers, bio organic fertilizers, urban sludge, and organic fertilizers for household waste that are suitable for various ratios have filled the domestic gap and are at the leading level in China. Chicken manure is a promotion project of practical environmental protection technology in the country, rich in organic matter, which can provide the nutrients needed for crop growth and improve soil fertility.

Working principle of organic fertilizer dryer in granular fertilizer production line

fertilizer granulator Jan 31, 2024

The drying part of the organic fertilizer dryer in the granular fertilizer production line is mainly used to dry the raw materials for organic fertilizer production, such as some household waste, some distiller’s grains, straw and other materials with high humidity for rapid drying. The advantage of this device is that the drying speed (efficiency) is relatively fast, and it also consumes less coal in terms of energy consumption. It is a necessary equipment for early treatment of organic fertilizers.

The organic fertilizer dryer can directly dry poultry and livestock manure with a moisture content of up to 70% -80% at once to about 13% of the safe storage moisture, making it convenient for the production of organic fertilizer. The entire drying process is carried out in a closed system, thereby reducing environmental pollution during the drying process.

The working principle of the organic fertilizer dryer in the granular fertilizer production line is mainly composed of a heat source, a feeding machine, a feeding machine, a rotary drum, a material crushing device, a discharge machine, an induced draft fan, a unloader, and a distribution cabinet; After dehydration, the wet material is added to the dryer, and under the flipping of the uniformly distributed plate reader in the drum, the material is evenly dispersed in the dryer and fully contacts with hot air, accelerating heat and mass transfer during drying. During the drying process, the material is discharged from another section of the star shaped discharge valve of the dryer under the action of the inclined plate and the hot air.

The heat source of the organic fertilizer dryer comes from the combustion device, and this dryer adopts a co flow heating method. Therefore, the materials that need to be dried are pushed back by the spiral cutting plate from the feeding box and the feeding chute into the cylinder. Due to the inclined placement of the dryer, on one hand, the material flows towards the rear under the action of gravity and rotation, and on the other hand, the material is repeatedly picked up by the copying board, carried to the upper end and continuously sprinkled down, forming a uniform curtain inside the cylinder, fully exchanging heat with the hot air flow inside the cylinder. As the material is repeatedly sprinkled, the moisture contained is gradually dried, achieving the goal of drying.

Recycling waste from organic fertilizer production lines to promote environmental protection

fertilizer granulator Jan 31, 2024

The utility of organic fertilizer production line has been warmly concerned and loved by the majority of users, and it is the most potential fertilizer equipment. It will also develop more potential performance, its unique performance charm is unlimited, processing capacity is also very strong, and livestock manure materials using high-tech half-wet material crusher crushing, stirring, granulation, drying, automatic operation mode, longer life, has now become the fertilizer industry essential products. Huaqiang Heavy Industry Technology Co., Ltd. adheres to the market-oriented, organic fertilizer production line products as the leader, with capital as the link, and continues to expand to a high starting point, large-scale and export-oriented. Nowadays, the increasingly fierce competition requires organic fertilizer production line enterprises to improve the quality of organic fertilizer equipment products through technological progress, absorb foreign advanced technology and independent innovation, absorb the latest technological achievements, and accelerate the improvement of the technical level of the whole industry.

The process of compound fertilizer production equipment consists of multiple processes: raw material measurement, raw material crushing, granulation, drying, cooling, screening, coating, and packaging. The production line has always adhered to the principles of “liquidity, safety, operability, and aesthetics” in the design, so that the whole production line can achieve electromechanical integration, and it will be quite advanced in the future for a certain period of time. At the same time, we can also adjust the process flow according to specific circumstances and requirements.
The compound fertilizer production equipment is completed by a close combination of multiple processes. Each process has strict indicator control, and none is indispensable. Firstly, technical personnel develop corresponding fertilizer production formulas based on market needs or customer needs, combined with the market situation of raw materials, and refine them into the input amount of raw materials.

Equipment configuration of organic fertilizer production line for poultry manure treatment

fertilizer granulator Jan 31, 2024

Poultry manure is a relatively high-quality organic fertilizer, which contains pure nitrogen, phosphorus (P2O5), and potassium (K2O) of about 1.63%, 1.54%, and 0.85%. Poultry manure must undergo sufficient decomposition before application, to inactivate parasites and their eggs, as well as infectious pathogens present in chicken manure, through the process of decomposition. Due to the high temperature generated during the maturation process of poultry manure, it is easy to cause nitrogen loss. Therefore, it is necessary to add an appropriate amount of water and 5% calcium superphosphate before maturation for better fertilizer efficiency. After being fully decomposed, poultry manure becomes a high-quality base fertilizer for crop cultivation, or is often used as a base fertilizer for year-round application in winter in fruit trees.

The organic fertilizer equipment for poultry manure treatment is a series of production equipment that uses manure as raw material, undergoes high-tech equipment fermentation and processing, and produces organic fertilizer. Fecal organic fertilizer processing equipment requires two steps to process commercial organic fertilizers: the pre fermentation and treatment part and the deep processing and granulation part.

Poultry manure organic fertilizer equipment generally includes three configurations: high configuration, medium configuration, and low configuration. High configuration is mainly aimed at production lines with relatively high output. Low configuration is directly packaged after the initial fermentation, which is flipping, crushing, stirring, granulation, and screening. Low configuration generally chooses a stirring toothed granulator because the stirring toothed granulator has a high degree of mechanization and can avoid drying and cooling in the later stage. Medium configuration production lines are more suitable for long-term operation and development.

The footprint of a small-scale poultry manure organic fertilizer production line varies depending on the equipment configuration. Simple configuration requires a small footprint, while full configuration requires a large footprint. The simplest configuration of equipment covers an area of approximately 300-1000 square meters, and the smallest fermentation site requires 400-2000 square meters. The entire factory area also includes warehouses and expected warehouses, all of which need to be taken into account before site planning. I suggest that when choosing a factory area, it should be as large as possible rather than small. If the site is larger, and the production scale is expanded later, only other equipment needs to be added. If the chosen site is smaller and only suitable for current use, once the scale is expanded later, it will need to be re selected.

The process flow of the fermentation and granulation production equipment for breeding manure:

fertilizer granulator Jan 31, 2024

Organic fertilizer refers to the use of crop straw and animal manure as the main raw materials, inoculated with microbial composite agents, and using biochemical processes and microbial technology to completely kill pathogenic bacteria and parasite eggs, eliminate odor, use microorganisms to decompose organic matter, convert macromolecular substances into small components, and then achieve the purpose of deodorization, maturation, dehydration, and drying, making organic fertilizer with excellent physical properties, carbon nitrogen ratio, and fertilizer efficiency. Bioorganic fertilizer belongs to the category of biological fertilizers, and its differences from microbial inoculants mainly lie in aspects such as bacterial strains, production industry, and application technology.

The process flow of the fermentation and granulation production equipment for breeding manure:

1. Organic fertilizer turner: Industrial fermentation treatment of organic solids such as animal manure, household waste, sludge, and crop straw. This equipment comprehensively ferments the uniformity of the fermentation materials. This allows for a fermentation method in which the front of the fermentation tank can be freely inserted or removed, and waste such as feces can be retained for a longer period of time.

2. Wet material crusher is a professional crushing equipment for high humidity, multi fiber materials. Utilizing high-speed rotating blades to crush fibers with good particle size, high efficiency, and high energy. Semi wet material crushers are commonly used in the production and processing of organic fertilizers, and have good effects on crushing raw materials such as chicken manure and humic acid sodium.

3. The organic fertilizer mixer has a fast mixing speed and good uniformity, and can mix viscous materials with 30% added liquid. During operation, there are two opposite rotating rotor blades stirred in the middle. Due to the multiple special angles of the blade, regardless of the shape of the material. What is the size and density. They can mix quickly and effectively. Adopting a lower door for fast unloading speed and minimal residue.

4. Organic fertilizer granulator is a molding machine that can manufacture materials into specific shapes. Widely used in the production of organic fertilizers, bio organic fertilizers, and other fields. According to its structure and working principle, it can be further divided into roller extrusion granulator, disc granulator, round throwing granulator, new organic fertilizer granulator, etc. We recommend a new type of agitator granulator for producing organic fertilizer from cow manure.

5. The coating machine is composed of a screw conveyor, a mixing tank, an oil pump, a main engine, etc., and is used for powder flapping or liquid coating technology. It can effectively prevent the caking of compound fertilizers.