fertilizer production line

Organic fertilizer flat mold granulator is an ideal partner for organic fertilizer production enterprises

fertilizer granulator May 14, 2025

In the context of today’s emphasis on environmental protection, the organic fertilizer flat mold granulator has become an ideal partner for organic fertilizer production enterprises due to its environmentally friendly granulation characteristics.

Firstly, the noise generated by the flat die granulator during operation is relatively low. Its advanced mechanical design and manufacturing process enable effective control of friction and vibration between various components of the equipment during operation. Compared to some traditional granulation equipment, the noise generated by the flat die granulator is significantly reduced. This not only creates a relatively quiet working environment for operators, reduces the harm of noise to human health, but also reduces noise pollution to the surrounding environment, which meets environmental protection requirements.

Secondly, the flat mold granulator produces almost no dust during the granulation process. Its closed design is good, and there is rarely any dust flying out when the material is granulated between the flat mold and the pressure roller. Even in the process of material transportation and feeding, the small amount of dust that may be generated can be effectively collected and processed through matching dust collection devices and sealing measures, avoiding dust pollution to the air environment and ensuring the air quality inside and outside the production workshop.

Furthermore, the flat mold granulator consumes less water resources. It does not require a large amount of water for cooling or participating in the granulation process, greatly reducing the waste of water resources compared to some equipment that requires water for wet granulation. Meanwhile, due to its relatively dry granulation process and the absence of wastewater discharge issues, it further reduces its impact on the water environment.

In addition, the flat mold granulator can fully utilize various organic wastes as raw materials for granulation. By converting organic waste such as livestock manure and crop straw into high-quality organic fertilizer particles, the resource utilization of waste has been achieved, reducing the environmental pollution caused by these organic wastes. This not only conforms to the concept of environmental protection, but also brings certain economic benefits to the enterprise, achieving a win-win situation between environmental and economic benefits.

The organic fertilizer flat mold granulator has made positive contributions to the green development of the organic fertilizer production industry through its environmentally friendly granulation characteristics such as low noise operation, low dust emissions, low water resource consumption, and organic waste resource utilization. It has become an important equipment for promoting the development of environmentally friendly organic fertilizer industry.

Different characteristics of roller extrusion granulator and rotary drum granulator during granulation

fertilizer granulator May 14, 2025

The roller extrusion granulator and rotary drum granulator exhibit different characteristics in organic fertilizer production.

In principle, the roller extrusion granulator relies on strong pressure to extrude the material through the mold into shape; The drum granulator uses the rolling and collision of materials inside the drum to achieve agglomeration granulation.

In terms of particle characteristics, the particles produced by the roller extrusion granulator have high density and strength, and their shape can be controlled by the mold, but they are relatively single. The particles produced by the rotary drum granulator have irregular shapes and varying sizes, but they have a good natural agglomeration effect.

In terms of raw material adaptability, the roller extrusion granulator has good tolerance for various properties of raw materials, especially for materials with high viscosity or fiber content. The rotary drum granulator has certain requirements for the humidity and viscosity of the raw materials, which need to be controlled within an appropriate range to achieve smooth granulation.

In terms of production efficiency, the structure of the roller extrusion granulator is complex, and the equipment start-up and commissioning time is long, but it has strong continuous production capacity. The structure of the rotary drum granulator is relatively simple, starts quickly, and can be quickly put into production, but fluctuations may occur during the production process due to material problems.

In terms of energy consumption, the roller extrusion granulator has a high energy consumption due to its strong pressure demand. The energy consumption of the rotary drum granulator is mainly due to the rotation of the drum, which is relatively low.

In terms of equipment cost, the roller extrusion granulator is expensive, and the cost of mold replacement is also high. The price of the rotary drum granulator is moderate, and the cost of equipment maintenance and updates is relatively low.

When selecting equipment, if the raw materials are complex and diverse, the requirements for particle strength and shape control are high, and there is sufficient funding and energy budget, the roller extrusion granulator is the first choice. If we focus on equipment cost and quick start production, and do not have high requirements for particle shape, a rotary drum granulator can better meet the demand.

Drum granulator demonstrates high efficiency in organic fertilizer production

fertilizer granulator May 14, 2025

The rotary drum granulator, with its unique rolling granulation method, has demonstrated high efficiency in the field of organic fertilizer production.

After the mixed organic fertilizer materials enter the rotary drum granulator, a wonderful granulation journey begins as the drum rotates at a constant speed. The materials constantly roll and collide inside the drum, like a lively gathering in a huge ‘drum’. In this process, the moisture in the material acts as an important “adhesive”, promoting the gradual aggregation and growth of particles.

To accelerate the granulation speed, operators can spray an appropriate amount of adhesive solution into the drum to further enhance the viscosity between materials. The adhesive solution evenly covers the surface of the material, making it easier for the originally loose material to aggregate together and accelerating the formation of particles.

The granulation method of the rotary drum granulator determines its extremely high production efficiency. The continuous rotation of the drum enables the granulation process to proceed uninterrupted and can process a large amount of material per hour. This is crucial for large-scale organic fertilizer production enterprises to meet the growing market demand for organic fertilizers and enhance their market competitiveness.

This granulation method has a wide range of adaptability to raw materials. Whether it is various organic materials such as animal manure, crop straw, kitchen waste, or mixed raw materials containing a certain proportion of inorganic components, the rotary drum granulator can include them in the “granulation plan”. It can flexibly control the size and strength of organic fertilizer particles by adjusting parameters such as drum speed, material filling rate, and binder spraying amount based on the characteristics of different raw materials. For example, appropriately reducing the rotational speed of the drum can prolong the residence time of materials in the drum, which is beneficial for the formation of larger particles; Increasing the spraying amount of adhesive can improve the strength of particles.

The rotary drum granulator, with its efficient rolling granulation method, wide adaptability to raw materials, and flexible parameter control ability, has become an indispensable and important equipment on the organic fertilizer production line, playing an important role in promoting the large-scale development of the organic fertilizer industry.

Organic fertilizer granulator becomes a powerful assistant for producing high-quality organic fertilizers

fertilizer granulator May 14, 2025

Among the numerous equipment used in organic fertilizer production, the organic fertilizer agitator granulator has become a powerful assistant for producing high-quality organic fertilizers due to its unique granulation characteristics.

One of the core advantages of this granulator is its unique stirring tooth design. The stirring teeth rotate at high speed under the drive of the motor, fully stirring the materials entering the granulator. During the mixing process, the stirring teeth come into full contact with the material, dispersing and mixing it evenly. This uniform mixing is a key prerequisite for successful granulation, ensuring that various nutrients in the fertilizer are evenly distributed, so that each fertilizer can provide balanced nutrition for crops.

The organic fertilizer stirring and granulation machine has strong adaptability to raw materials. Whether it is common organic fertilizer materials such as livestock manure, crop straw, or some materials containing special ingredients, it can be effectively processed. Even if there are differences in the humidity and viscosity of the raw materials, the toothed granulator can smoothly complete the granulation process by adjusting the stirring speed and strength. This makes production enterprises more flexible in selecting raw materials, able to fully utilize local resources, and reduce production costs.

During the granulation process, the toothed granulator can produce particles with relatively regular shapes and uniform sizes. The continuous stirring and pushing of the stirring teeth causes the material to continuously roll and aggregate in the granulation chamber, gradually forming particles that meet the requirements. These particles perform well during subsequent storage and transportation, and are not easily broken or clumped, ensuring the quality and effectiveness of the fertilizer.

Moreover, the organic fertilizer agitator granulator has a high production efficiency. Its continuous stirring and granulation process can produce a large amount of organic fertilizer particles per unit time. This is crucial for meeting the growing demand for organic fertilizers in the market, helping companies expand their production scale and enhance market competitiveness.

In addition, the granulator has a relatively simple structure and is easy to operate and maintain. The simple structural design not only reduces the manufacturing cost of the equipment, but also enables maintenance personnel to quickly familiarize themselves with the structure and principles of the equipment. In the event of equipment failure, timely maintenance and repair can be carried out, reducing equipment downtime and ensuring smooth production.

Theorganic fertilizer agitator granulator, with its unique agitator design, wide adaptability to raw materials, good particle quality, efficient production capacity, and convenient operation and maintenance, occupies an important position in the field of organic fertilizer production and plays a positive role in promoting the development of the organic fertilizer industry.

Different granulation characteristics of disc granulator and drum granulator

fertilizer granulator May 14, 2025

In the organic fertilizer manufacturing industry, disc granulators and drum granulators are like two shining stars, each emitting a unique radiance. Let’s compare these two devices in detail below.

Let’s first look at the granulation method. The disc granulator rotates the disc to move the animal material, and the material gradually aggregates into granules under the action of centrifugal force, friction, etc. The process is relatively mild. The rotary drum granulator utilizes the rotation of the drum to continuously roll and collide materials inside the drum, forming particles with the assistance of a binder. The granulation process is relatively intense.

In terms of particle quality, the pellets produced by the disc granulator have a rounded appearance and good consistency in size, making them easier to evenly spread during fertilization and helping crops absorb nutrients evenly. But the particle strength is slightly weaker. Although the particles produced by the rotary drum granulator have irregular shapes, they have a tight texture, high strength, and are more resistant to wear and tear during storage and transportation.

In terms of raw material adaptability, the disc granulator has strict requirements for the humidity and viscosity of the raw materials, and exceeding the appropriate range may affect the granulation effect. The rotary drum granulator has a stronger adaptability to raw materials, and can handle both high viscosity and high humidity raw materials well.

In terms of production efficiency, the disc granulator, with its simple structure and stable operation, can achieve efficient continuous production and is suitable for large-scale production needs. Although the rotary drum granulator has a large single processing capacity, its equipment structure is complex and maintenance takes a long time, which will to some extent affect the overall production efficiency.

In terms of energy consumption, the disc granulator has a relatively simple structure, low power demand, and low energy consumption. The rotary drum granulator requires a large amount of power and relatively high energy consumption due to its large volume and heavy weight.

From an investment perspective, the price of the disc granulator is relatively low, the installation and commissioning are simple, and the initial investment cost is relatively small. The price of rotary drum granulator equipment is high, and the subsequent maintenance costs are expensive, resulting in a significant investment cost.

In short, both disc granulators and drum granulators have their own strengths and weaknesses. If the enterprise focuses on the appearance of particles and low-cost investment, and the raw materials are relatively stable, a disc granulator is a good choice. If a company needs to handle multiple raw materials, has high requirements for particle strength, and has certain financial strength, a rotary drum granulator may be better able to meet production needs.

The granulation method of fertilizer processing by disc granulator

fertilizer granulator May 14, 2025

The disc granulator is a classic and unique presence in the field of organic fertilizer granulation, and its granulation method is full of clever application of physical laws.

When the disc granulator starts, the disc begins to slowly rotate. The pre treated organic fertilizer material is evenly distributed onto a rotating disc. Under the combined action of centrifugal force, frictional force, and gravity, materials begin to gather at the edge of the disc. As the disc continues to rotate, the material keeps rolling, just like a lively ‘dance’.

During this process, the newly added material continuously adheres to the existing small particles, like rolling snowballs, and the particles gradually grow and form. In order to better shape the particles, sometimes an appropriate amount of binder solution is sprayed into the disc. Adhesive is like a magical glue, enhancing the viscosity between materials and accelerating the aggregation of particles.

The unique granulation method of the disc granulator creates its distinctive characteristics in producing granules. The organic fertilizer particles produced have a rounded shape and relatively uniform size. Round particles have obvious advantages in the fertilization process, as they can pass through various fertilization equipment more smoothly and reduce the problem of clogging. And it is more evenly distributed in the soil, which is conducive to the balanced absorption of nutrients by crop roots.

This granulation method also has a certain degree of flexibility. Operators can precisely control the size and strength of fertilizer particles by adjusting parameters such as the rotation speed of the disc, the rate of material addition, and the amount of binder sprayed. For example, increasing the disk speed appropriately can make the material move more vigorously on the disk, which helps to form smaller particles; Increasing the spraying amount of adhesive can improve the strength of particles.

The granulation method of the disc granulator is simple and intuitive, and the equipment structure is relatively simple. This not only reduces the manufacturing cost of the equipment, but also makes operation and maintenance more convenient. For many small and medium-sized organic fertilizer production enterprises, it is a cost-effective choice. With this unique granulation method, the disc granulator has always occupied an important place in the field of organic fertilizer production.

New 2-in-1 Organic Fertilizer Granulator Promotes the Development of Organic Fertilizer Production Industry

fertilizer granulator May 14, 2025

In the field of organic fertilizer production, the new two in one organic fertilizer granulator demonstrates many unique granulation characteristics with innovative design and excellent performance, injecting new vitality into the industry’s development.

Efficient integration, merging into one: The biggest highlight of the new two in one organic fertilizer granulator is the integration of two different granulation methods into one. Traditional granulators have a single function, but they can flexibly switch granulation modes based on the characteristics of raw materials and product requirements. For example, when dealing with materials with high viscosity, a suitable granulation method can be selected; Switch to another more efficient granulation method when facing raw materials with high fiber content. This integrated design avoids the high cost of purchasing multiple devices for enterprises, reduces equipment footprint, improves production efficiency, and achieves multiple uses for one device.

Excellent particle quality: The organic fertilizer particles produced by this granulator are of superior quality. By precisely controlling the granulation parameters, it is possible to ensure uniform particle size and regular shape. Uniform particles are distributed more evenly during fertilization, which is beneficial for crops to absorb nutrients in a balanced manner. Moreover, the produced particles have moderate strength and are not easily broken or powdered during storage and transportation, effectively ensuring that fertilizer nutrients are not lost, extending the shelf life of fertilizers, and enhancing product market competitiveness.

Wide adaptability of raw materials: The new two in one organic fertilizer granulator has good adaptability to various types of organic fertilizer raw materials. Whether it is animal manure, crop straw, or organic waste such as distiller’s grains and medicinal residues, they can all be smoothly granulated. It can process raw materials with different humidity, viscosity, and particle size, and convert various raw materials into qualified organic fertilizer particles by adjusting granulation parameters, fully utilizing various organic resources and reducing production costs.

Energy saving and environmental protection: In terms of energy utilization, the new two in one organic fertilizer granulator performs well. Adopting advanced power systems and energy-saving technologies to reduce energy consumption and lower production and operation costs for enterprises. At the same time, the granulation process has low noise and dust, which meets environmental protection requirements, reduces the impact on the production environment and surrounding residents, and achieves green production.

The new two in one organic fertilizer granulator has outstanding granulation characteristics such as high efficiency integration, high-quality granules, wide adaptability, and energy conservation and environmental protection, making it an ideal choice for organic fertilizer production enterprises and promoting the development of the organic fertilizer industry towards high efficiency, environmental protection, and high quality.

Performance characteristics of disc granulator and drum granulator for granulation

fertilizer granulator May 14, 2025

On the stage of organic fertilizer production, both disc granulators and drum granulators are highly anticipated “protagonists”, each contributing to organic fertilizer production with their unique performance characteristics. Now let’s compare these two granulators in depth.

From the principle of granulation, a disc granulator is a device that allows materials to roll and aggregate into granules on a rotating disc through the clever combination of centrifugal force, friction, and gravity. The rotary drum granulator, on the other hand, places materials in a rotating drum and achieves particle formation and growth through mutual collision, friction, and the action of binders between the materials.

In terms of particle quality, the pellets produced by the disc granulator have a rounded shape and relatively uniform size, which makes the fertilizer more evenly distributed in the soil and beneficial for crops to absorb nutrients. However, its particle strength is relatively limited. The shape of the particles produced by the rotary drum granulator is not very regular, but the internal structure is tight and the strength is high. It is more resistant to external damage during storage and transportation, reducing the occurrence of breakage and pulverization.

In terms of raw material adaptability, the disc granulator has strict requirements for the humidity and viscosity of the raw materials. Only within the appropriate humidity and viscosity range can granulation be carried out smoothly. The rotary drum granulator exhibits a more “tolerant” performance, able to adapt to various humidity and viscosity of raw materials, and has good processing capabilities for organic materials from different sources.

In terms of production efficiency, the disc granulator has a simple structure, easy operation, and can achieve continuous and stable production, making it suitable for large-scale production operations. The rotary drum granulator also has high production efficiency. The large capacity design of the rotary drum allows it to process a large amount of materials per hour, but the maintenance of the equipment is relatively complex.

In terms of energy consumption, the main energy consumption of the disc granulator lies in the rotation of the disc, which has relatively low energy consumption. Due to the large volume of the rotary drum and the need for continuous rotation, the energy consumption of the rotary drum granulator is relatively high.

In terms of investment cost, the price of the disc granulator is relatively affordable, making it a good choice for enterprises with limited funds. The price of drum granulator equipment is relatively high, and the maintenance cost in the later stage is also relatively high.

In summary, both disc granulators and drum granulators have their own advantages and disadvantages. When choosing, enterprises should comprehensively consider factors such as the characteristics of their raw materials, production scale, financial situation, and requirements for particle quality, in order to select the most suitable granulation equipment for themselves.

How does the roller extrusion granulator produce high-strength organic fertilizer granules

fertilizer granulator May 14, 2025

In the process of organic fertilizer granulation, the roller extrusion granulator relies on strong pressure to shape organic fertilizer particles with high strength.

The pre treated mixed organic fertilizer material is continuously fed into the extrusion granulator. The pressure device inside the granulator begins to function, exerting tremendous pressure on the material. Under strong pressure, materials are forced to pass through mold holes of specific shapes. At the moment when the material is extruded from the mold, a columnar shape is formed. Subsequently, the cutting device will precisely cut the columnar material into particles of appropriate length according to the preset length.

The extrusion granulation method produces organic fertilizer particles with significant characteristics of high density and strength. This is because during the high-pressure extrusion process, the distance between material molecules is greatly compressed, and the internal structure of particles becomes tighter. High strength particles perform well during storage and transportation, able to withstand bumps and collisions, and are less prone to breakage and pulverization. This effectively ensures the quality and nutrient content of fertilizers, whether it is long-term storage or long-distance transportation, it can maintain the integrity of particles and provide users with stable and reliable products.

Another major advantage of the roller extrusion granulator is the precise control of particle shape and size. By changing different molds, operators can produce organic fertilizer particles of various shapes and specifications as they please, such as cylindrical, spherical, sheet-like, etc. This flexibility fully meets the diverse needs of different users and markets. For example, some special agricultural planting scenarios or horticultural cultivation may have specific requirements for the shape and size of fertilizer particles, which can be easily handled by extrusion granulators.

In addition, the roller extrusion granulator has high production efficiency and can work continuously and stably, producing a large amount of organic fertilizer particles per hour. It also has strong adaptability to raw materials, whether it is organic materials with high viscosity or raw materials with high fiber content, they can smoothly complete the granulation process in the extrusion granulator. The extrusion granulator provides a solid guarantee for the production of high-quality and diversified organic fertilizers with its unique granulation method.

What are the advantages of the organic fertilizer flat mold granulator in processing organic fertilizers

fertilizer granulator May 14, 2025

The organic fertilizer flat mold granulator, with its flexible and diverse granulation characteristics, has demonstrated strong adaptability and creativity in the field of organic fertilizer production.

On the one hand, the flat die granulator is very flexible in adjusting the particle size. By replacing flat molds with different apertures or adjusting the cutting length of the blade, operators can easily produce organic fertilizer particles of various sizes. This flexibility enables enterprises to customize and produce fertilizer granules of the most suitable size according to the needs of different customers, the planting requirements of different crops, and different fertilization methods. For example, for some economic crops that require precise fertilization, smaller particle sizes can be produced to more accurately control the amount of fertilizer applied; For crops grown on a large scale, larger particles may be more convenient for mechanical fertilization operations.

On the other hand, the flat mold granulator has a wide adaptability to different formulations of organic fertilizer raw materials. Whether it is a formula based on animal manure as the main raw material, a formula with a large amount of fibrous substances such as crop straw and sawdust added, or a special formula containing multiple trace elements and biological agents, the flat mold granulator can smoothly pelletize. It can adapt to the differences in physical properties of different raw materials, such as viscosity, humidity, etc. By adjusting parameters such as roller pressure and material conveying speed reasonably, it ensures the stability and efficiency of the granulation process.

In addition, the flat mold granulator also has diversity in production modes. It can form large-scale automated production lines with other equipment to achieve continuous and efficient industrial production; It can also work independently to meet the small-scale production needs of small production enterprises or family farms. The flexibility of this production mode enables the flat mold granulator to play an important role in organic fertilizer production scenarios of different scales.

In terms of granulation shape, although the flat mold granulator mainly produces columnar particles, through some special mold design and modification, it can also produce particles that are approximately spherical or other special shapes, further meeting the personalized demand for fertilizer particle shape in the market.

The organic fertilizer flat mold granulator, with its flexibility and diversity in particle size, raw material formula, production mode, and granulation shape, has become a powerful assistant for organic fertilizer production enterprises, helping them quickly respond to customer needs in fierce market competition, produce diversified products, and expand market share.