Process and equipment of 20000 t / a organic fertilizer production line

fertilizer granulator Jun 22, 2020

What kind of organic fertilizer equipment and process customers choose, the investment and production costs and benefits are different. Therefore, how to choose a reasonable process configuration is an important factor to effectively reduce the cost of equipment when inspecting the production process equipment. This paper introduces the process of organic fertilizer production line with an annual output of 20000 tons designed by Tianci factory.

Process of organic fertilizer production equipment of each process system

① Fermentation system: the fermentation system of organic fertilizer equipment process consists of biological deodorizer, mixing mixer, special compost turner machine and electric automatic control system.

② Drying system: the main equipment includes belt conveyor, rotary dryer, cooler, induced draft fan, hot blast furnace, etc.

③ Deodorization and dedusting system: composed of settling chamber, dedusting chamber, etc.

④ Pulverizing system: including new semi wet material pulverizer, LP chain crusher or cage crushing machine, etc.

⑤ The batching system includes automatic electronic batching system, disc feeder and vibrating screen. The batching equipment can be configured with 6-8 kinds of raw materials at a time.

⑥ The mixing system consists of optional horizontal mixer or disc mixer, vibrating screen, mobile belt conveyor, etc.

⑦ The granulator equipment needed for fertilizer granulator system shall be set according to the raw materials and process. The pelletizer can be selected as follows: double roller granulator, organic fertilizer and compound fertilizer combined granulator, pan granulator, new type organic fertilizer granulator, flat die pellet mill, rotary drum granulator, ball shaping machine, etc.

⑧ Drying system: the organic fertilizer drying system consists of a rotary dryer and a cooler.

⑨ Screening and coating system: it is mainly completed by the roller screen, which can be equipped with primary screen and secondary screen, so that the yield is higher and the particles are better. After screening, the fertilizer coating machine can be used to ensure that the fertility is not released.

⑩ Finished product packaging system generally includes electronic quantitative packaging scale, silo, automatic sewing machine, etc. In this way, automatic and non-intermittent production of organic fertilizer equipment can be realized; the conveyor system mostly uses belt conveyors and screw conveyors.

The raw material has good comminution fineness, which is beneficial to the pelletizing processing of disc granulator machine and other equipment. During the operation of the organic fertilizer production line, considering that the high fineness of the pulverizer will produce certain dust pollution, the dust treatment of the pulverizer should also develop perfect measures to ensure that there is a good environmental condition in the production workshop and a good working environment for the operators.
In the dedusting system, the small production line can adopt the cyclone deduster series products, so as to facilitate the collection and recovery of materials. Cyclone dust collector will not produce high temperature and condensation phenomenon, and the equipment price is relatively low, which saves the equipment cost very well, and is the ideal product of proportioning dust removal system. The process of organic fertilizer production line with an annual output of 20,000 tons is more cost-effective to build a dust removal room, with better dust removal effect, high efficiency and long service life.

Features of rotary drum granulator for processing compound fertilizer granules

fertilizer granulator Jun 22, 2020

The reducer of the drum granulator is driven by a belt driven by a motor. There is a pinion on the reducer shaft, which is exactly in line with the teeth on the ring gear outside the body. The cylinder and the reducer move in opposite directions. In organic fertilizer production line, the materials are sent to the cylinder end of the machine by the silo or conveyor. The granulator makes the materials into granular materials in the cylinder, and the materials conforming to the finished products are discharged from the discharge port at the other end. The continuous operation of the rotary drum granulator can realize the large-scale production of the organic fertilizer production line.

Features of rotary drum granulator

1. Rotary drum granulator can rotate the cylinder with less power. The outside of the machine is made of wear-resistant steel, which effectively prolongs the use time of the equipment.
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2. The granulation principle of drum granulator is different from that of roller press granulator, it can make materials roll through chemical reaction. Under the action of certain liquid, using the rolling of cylinder, a sphere is formed by extrusion between material and small particles. Roller granulator is used to extrude particles by external force

3. The machine is supported by the most energy-saving supporting wheel bracket, which is made of high-quality carbon steel and can fully bear the weight of the cylinder. Considering the large friction between the cylinder and the supporting wheel, we specially use more wear-resistant materials in this part. On the one hand, it can improve the safety of the equipment, on the other hand, it can also improve the stability.

4. The transmission device is an important part to provide the main power for the machine. The gear ring on the cylinder is driven by the motor and reducer on the rack. The rack is welded with professional high-quality channel steel which is not easy to deform. The transmission device of the machine is more safe and stable.

Organic fertilizer is a kind of environment-friendly fertilizer

fertilizer granulator Jun 20, 2020

Organic fertilizers are collected from specific large composting plants. These plants treat organic matter in animal waste and other agricultural organic residues. These factories produce approximately 5000-150,000 tons of commercial organic fertilizers each year. These organic fertilizers can be well used in the production and granulation of organic fertilizers. Organic fertilizer can promote the growth of crops and is a kind of environment-friendly fertilizer.

Application of organic fertilizer machine is essential in organic fertilizer production line, it is to be equipped with the fermantation compost turner machine to ferment the raw materials that the series fertilizer machine can use the simple compost turner machine to ferment the raw materials.And then it is to be equipped with the fertilizer mixer machine and fertilizer crusher machine to deal with the raw materials. Next, when producing the organic fertilizer granulator, the fertilizer granulation machine are necessary to be equipped in the fertilizer manufacturing process. In organic fertilizer production line, we can use the double roller press granulator which it is also to be equipped in organic fertilizer production line to finish the production process of the organic fertilizer granulator.

Zhengzhou Huaqiang Heavy Industry Technology Co., Ltd. provides you with the best organic fertilizer machine solutions and the most favorable prices.

Organic fertilizer equipment drum granulator and disc granulator being export

fertilizer granulator Jun 19, 2020

Our organic fertilizer production line granulation equipment is ready for export. The granulator is common equipment for our organic fertilizer manufacturing process, and it is also used more equipment. The plant exported two granulation equipment: a disc granulator machine and a rotary drum granulator.

Disc Granulator Machine

1. The disc angle of the granulating disc adopts the integral circular arc structure, and the granulation rate can reach more than 93%.

2. The pelletizing tray has three outlets, which is convenient for discontinuous production, greatly reduces the labor intensity and improves the labor efficiency.

3. The reducer and motor are driven by flexible belt, which can start smoothly, reduce the impact force and improve the service life of the equipment.

4. The bottom of the pelletizing tray is strengthened by several radiation steel plates, which are durable and never deformed. Thickened, heavier and strong base design, without anchor bolts fixed, smooth operation.

5. The main gear of disc granulator is quenched by high frequency, and its service life is doubled.

6.The organic fertilizer granulator disc is lined with high-strength FRP, which is corrosion-resistant and durable.

7. The whole machine is divided into frame parts welded with high carbon channel steel.

8. Disc pan granulator adjusting part is welded by high carbon steel plate and channel steel.

9. The service life of high frequency quenching used in transmission part is twice as long as that of the original one, and taper matching is adopted in the connection part of the column head, which makes the design more reasonable.

10. The pan granulator plate is designed by integral arc, which is durable and never deformed.

11. The automatic cleaning part is equipped with automatic cleaning boards, so as to remove the materials adhering to the plate wall in the production process, greatly improve the service life and save labor.

Rotary Drum Granulator

• (1) Rotary drum granulator has high productivity. It has specifications of 1-3 tons per hour, 3-5 tons per hour and 5-8 tons per hour, 10-15 tons per hour, etc. The granulation rate of organic fertilizer can reach more than 90%.

• (2) The energy saving and consumption reduction of the equipment is that the raw materials are carried out at room temperature, which reduces the dry energy consumption.

• (3) Low investment, drum granulation organic fertilizer manufacturing process eliminates the raw material drying process, while the return ratio is low, the operation process is simple and convenient, the operation is stable and reliable, maintenance is relatively convenient and easy, greatly saving labor intensity;

• (4) Simplify the production process. The equipment makes use of the intermolecular force of the raw material itself, simplifies the process of granulation of the raw material, and reduces the consumption of additives and energy.

• (5) Green and environmental protection, because the equipment only uses electric energy, no three wastes are discharged, which is in line with the requirements of green environmental protection.

• (6) Rotary drum granulator is widely used. This equipment is mainly used in medicine, chemical industry, feed, compound fertilizer and granulation of various raw materials. It can produce various types and concentrations of compound fertilizer.

How to deal with livestock manure on large farms

fertilizer granulator Jun 19, 2020

For farms, the biggest environmental problem is that there is no place to stack a lot of feces. If these excrement are not managed scientifically, it will harm human and animal health and pollute the surrounding environment. The aquaculture industry needs to be carried out, and environmental protection treatment also needs to be paid attention to, so what are the methods of manure treatment in the farm? How to deal with feces to achieve harmless requirements? Is there a technology that saves money and is simple? The most effective way is to use organic fertilizer production equipment to process manure into fertilizer products.

How to make waste into organic fertilizer is an urgent need for farmers to understand. What kind of process is simple and can solve the problem to the greatest extent? If the feces of the farm are treated innocuously, several aspects should be paid attention to:

1. Collect and stack dry manure. The stacking place must be rainproof and impermeable, and be cleaned and transported regularly. The ground of the stacking place shall be hardened completely, and the leaching solution collection ditch shall be built around, and the collection ditch shall be connected with the biogas digester. The volume of the stacking area depends on the scale of the farm. Taking the pig manure treatment method as an example, the required volume for every 10 pigs is usually 1 cubic meter. When the water content of stored pig manure is too large, it needs to use solid-liquid separation equipment for dehydration treatment, which can reduce air and water pollution.

2. Anaerobic fermentation is carried out for faeces, urine and sewage. The biogas produced can meet the requirements of life and part of production energy in the field and reduce the production cost. The size of the biogas digester depends on the scale of the farm. The required biogas digester volume for every 10 pigs is about 2 cubic meters.

3. Manure can be directly processed into organic fertilizer or fermented into biogas residue and then processed into organic fertilizer. Due to the large investment in biogas system, this method is suitable for large-scale farms. Manure production of organic fertilizer can not only solve the problem of a large number of manure pollution, but also turn waste into treasure to produce a large number of green ecological fertilizer. Using fertilizer granulator to process manure compost can also increase the price of fertilizer and further create economic and social benefits for enterprises.

Through the multi-level recycling mode, the farm not only solves the problem of excrement, but also obtains additional income. We are a professional fertilizer machine manufacturer, providing fertilizer production line and organic fertilizer equipment.

Organic fertilizer is an emerging fertilizer and is the most comprehensive fertilizer

fertilizer granulator Jun 18, 2020

Since the 1980s, organic fertilizer has gradually entered people’s vision. Compared with traditional chemical fertilizers, organic fertilizer is an emerging fertilizer and is the most comprehensive fertilizer. It contains not only large amounts of elements and trace elements necessary for plants. It is also rich in organic nutrients, which has the advantages of accelerating the speed of soil improvement, improving the quality of agricultural products, and reducing the cost of fertilizer used by farmers. It has an important role in reducing pollution in the current society and improving the structure of the soil. The inevitable trend of healthy development.

Application of organic fertilizer machine is essential in organic fertilizer production line, it is to be equipped with the fermantation compost turner machine to ferment the raw materials that the series fertilizer machine can use the simple compost turner machine to ferment the raw materials.And then it is to be equipped with the fertilizer mixer machine and fertilizer crusher machine to deal with the raw materials. Next, when producing the organic fertilizer granulator, the fertilizer granulation machine are necessary to be equipped in the fertilizer manufacturing process. In organic fertilizer production line, we can use the double roller press machine which it is also to be equipped in organic fertilizer production line to finish the production process of the organic fertilizer granulator. The double roller press granulator machine generally to be used by using the dry granulation method to finish the production process. This point is different from the rotary drum granulator machine that it is usually to use the wet granulation method to produce the fertilizer granulator.

Zhengzhou Huaqiang as a manufacturer for fertilizer production line is willing to provide you with professional solutions and the most favorable fertilizer granulator machine price.

Technological process of drum granulation fertilizer production line

fertilizer granulator Jun 18, 2020

The equipment of the drum granulation fertilizer production line includes: fermentation dumper, automatic batching machine, crusher, mixing mixer, rotary drum granulation machine, dryer, cooler, screening machine, coating machine, packaging equipment, belt conveyor, etc.

The drum granulation fertilizer production line is a major breakthrough in the technology of pelletizing with high pelletization rate. It is widely used to produce pure organic, compound Hefei, organic-inorganic and bio organic fertilizer by direct granulation of organic materials such as poultry manure, municipal sludge, domestic waste, sugar factory filter sludge, paper-making sludge, distiller’s grains, soybean dregs, straw, peat, etc.

Drum granulation has novel design, unique structure, wide applicability of raw materials, large production capacity, high operation reliability, low production cost and high balling rate.

Technological process of drum granulation fertilizer production line

1. Fermentation tossing machine: to ferment and pile up the materials in the fermentation process.
2. Crusher: crushing raw materials such as high humidity materials in the organic fertilizer production line.
3. Mixer: mix various raw materials.
4. Drum granulator: the material after mixing is granulated; it is convenient for sorting and packaging.
5. Dryer: dry the granular materials with certain humidity.
6. Cooling machine: it can quickly cool the dried materials and increase the production efficiency.
7. Screening machine: screening and grading the finished fertilizer.
8. Coating machine: coating the particles to prevent the fertilizer from caking.
9.  Automatic weighing and packaging machine: to pack and pack the finished products quantitatively.  After the above steps are completed, the organic fertilizer production can be completed. If you don’t know, please consult for details!

Process and investment cost of organic fertilizer production line

fertilizer granulator Jun 18, 2020

• Investment cost of organic fertilizer production line

Equipment of organic fertilizer production line includes: fermentation equipment – raw material warehouse – crusher – screening machine – fertilizer granulator – dryer – cooler – screening machine – elevator (conveyor belt) – packaging scale. The equipment is connected with each other by belt conveyor. In the second screening link, the transmission can be used to carry back the unqualified particles to the crushing link for granulation of fertilizer granulator. This fertilizer production line is suitable for the production of organic fertilizer with single raw material and less strict proportion. According to the different equipment and specifications, the reasonable price range of the organic fertilizer production line equipment is between 300000-500000.

Equipment process of organic fertilizer production line

• Stacking of ground strips, using a ground compost machine, or feeding materials in a fermentation tank, using a tank type compost turning machine
• Evenly sprinkle the fungicide, turn the pile of fermentation to achieve heating, odor, rot, and kill mixed fungus grass seeds
• Fermentation for 7-12 days, how many times the piles are turned according to different temperatures in different places
• Complete fermentation, maturity, and out of the pond (ground type directly use a forklift to pile up)
• Use a grading sieve to screen the thickness, (screened powdery fertilizer can be sold directly)
• Crush the selected large pieces with a grinder and return to the classification screen
• Mix the required trace elements with a mixer
• Granulation with a fertilizer granulator,Fertilizer granulator can choose disc granulator, double roller granulator, organic fertilizer granulator, drum granulation, flat die granulator, and ring die granulator.
• Feed into dryer and cooler
• Automatic packaging machine packaging and sale

After the above steps are completed, the organic fertilizer production can be completed. If you don’t know, please consult for details!

Influence of international trade situation on import and export of organic fertilizer

fertilizer granulator Jun 18, 2020

As a net exporter of nitrogen and phosphate fertilizers, China has maintained a surplus in fertilizer trade for many years, and the international market has become an important factor affecting the domestic market.
The current international trade situation, global food security, international energy prices and the spread of the new coronary pneumonia epidemic will have a huge impact on the import and export of fertilizers.
Recently, the “2020 Fertilizer Import and Export Situation Symposium” hosted by the China Phosphate and Compound Fertilizer Industry Association was held online to discuss and discuss the above issues and further analyze and judge my country’s fertilizer import and export situation in 2020.

Application of organic fertilizer equipment is essential in organic fertilizer production line or bio organic fertilizer production line. In npk fertilizer prodution line, it is to be equipped with the fermentation compost turner machine to ferment the raw materials that the series fertilizer machine can use the simple compost turner machine to ferment the raw materials. And then it is to be equipped with the fertilizer crusher machine and fertilizer mixer machine and fertilizer crusher machine to deal with the raw materials. We can use the chain crusher machine, and the horizontal mixer machine to deal with the organic raw materials. Next, when producing the organic fertilizer granulator, the fertilizer granulator machine are necessary to be equipped in the npk manufacturing process.

Zhengzhou Huaqiang, as an organic fertilizer manufacturer, is committed to provide organic fertilizer consumers the best organic fertilizer equipment prices and a full set of organic fertilizer production line solutions around the world.

The development of organic fertilizer

fertilizer granulator Jun 18, 2020

Recently, the “2020 Fertilizer Import and Export Situation Symposium” hosted by the China Phosphate Compound Fertilizer Industry Association was held online, aiming to discuss the current international trade situation, global food security, international energy prices and pneumonia, etc. In 2020, China’s chemical fertilizer import and export situation will be analyzed and judged.

In organic fertilizer production line, it is to be equipped with the fermantation compost turner machine to ferment the raw materials that the series fertilizer machine can use the simple compost turner machine to ferment the raw materials.And then it is to be equipped with the fertilizer mixer machine and fertilizer crusher machine to deal with the raw materials. Next, when producing the organic fertilizer granulator, the fertilizer granulation machine are necessary to be equipped in the fertilizer manufacturing process. In organic fertilizer production line, we can use the double roller press machine which it is also to be equipped in organic fertilizer production line to finish the production process of the organic fertilizer granulator. The double roller granulator machine generally to be used by using the dry granulation method to finish the production process. This point is different from the rotary drum granulator machine that it is usually to use the wet granulation method to produce the fertilizer granulator.

Zhengzhou Huaqiang, as an organic fertilizer manufacturer, is committed to provide organic fertilizer consumers the best organic fertilizer granulation machine prices and a full set of organic fertilizer production line solutions around the world.