What equipment is required for the entire nitrogen phosphorus potassium fertilizer production line?

fertilizer granulator Jun 4, 2024

The npk fertilizer production line is mainly composed of batching machine, granulator, drying and cooling machine, screening machine, dust removal machine, and fertilizer automatic packaging machine. Different production standards, fertilizer production equipment is different, the npk production line has high work efficiency and saves labor costs.

1. Automatic batching system: The automatic batching system is mainly composed of feeding system software, weighing equipment, hopper and conveyor belt. At the same time, the static data batching system also has the precision (0.2%) dynamic batching of the basic static data batching.

2. Granulator: Double roller granulator, disc granulator, drum granulator, etc. This series of plastic granulators is a continuous pendulum rod for wet testing, granulation technology and production.

3. Organic fertilizer drying equipment: It is a kind of compound fertilizer drying equipment with the characteristics of beautiful design, convenient use, low energy consumption, long service life, well-proportioned drying, and convenient maintenance.

4. Organic fertilizer vibrating screen: The series product drum screening machine is a commonly used machine and equipment in the production and manufacture of compound fertilizers. It is suitable for the separation of finished products and returned materials. Classify evenly.

5. Dust collector: Cyclone dust collector is a type of dust collector equipment, which is mainly used for pre-ash removal of high-concentration exhaust gas and material separation and acquisition. The purification treatment rate is higher when the dust of 5~10μm is separated from the coarser particulate matter.

6. Quantitative packaging scale: automatic packaging scale, this equipment is a fully automatic quantitative packaging machine (including transportation, sewing machine/sealing machine) and optional parts (transportation equipment, seaming machine/sealing machine).

The role of automatic packaging machines in organic fertilizer production lines

fertilizer granulator Jun 4, 2024

The process flow of the complete set of npk production line equipment can usually be divided into: raw material batching, raw material mixing, raw material granulation, particle drying, particle cooling, particle classification, finished product coating, automatic packaging machine bagging. Process flow of organic fertilizer production line: trough fermentation turner, horizontal mixing mixer, semi-wet material pulverizer, new organic fertilizer granulator, rotary dryer, rotary cooler, drum screening machine, automatic packaging machine, etc. . Whether it is an npk fertilizer production line or an organic fertilizer production line, automatic packaging machines are required in the final link. How much do you know about automatic packaging machines and what are the advantages of automatic packaging machines?

Automatic packing machine, this equipment is a fully automatic quantitative packaging machine (including transportation, sewing machine, heat sealing machine, etc. ) and optional parts (transportation equipment, sewing machine, heat sealing machine).

Working principle of automatic packaging machine:

The material is fed into the weighing hopper by the feeding part (pneumatic valve). After the controller receives the weight signal from the sensor, it works according to the preset program value. Fast feeding at the beginning, when the weight is close to the target value, the fast feeding door will automatically stop; when entering the middle feeding, when the weight is almost the same as the target value, the intermediate feeding door will automatically stop; when entering the slow feeding; when the weight is consistent with the target value, Automatically stop the slow feed gate, and all feed gates are fully closed.

Main features of automatic packaging machine:

Adopt high-precision weighing controller with good stability. The machine is small, flexible and easy to install. The feeding speed is adjustable, and the closed internal circulation system can effectively prevent dust from flying, improve the working environment, and protect the health of operators. With compact structure and small volume, fixed or mobile machines can be customized according to user requirements.

How to measure the residence time of materials in a drum granulator?

fertilizer granulator Jun 4, 2024

The process flow of the complete set of npk fertilizer production line equipment can usually be divided into: raw material batching, raw material mixing, raw material granulation, particle drying, particle cooling, particle classification, finished product coating, and final product packaging.

Then how long does the material stay in the equipment (rotary drum granulator) to achieve the desired quality, the residence time is the amount of time the material is processed in a given equipment. In most npk manufacturing process setups, producers must be able to achieve specific retention times to achieve their desired goals.

While retention time looks simple in theory, it gets complicated when a continuous process is used. In a continuous production run, there are no batches, and there is no real boundary between “start” and “end”; material is constantly entering and exiting the drum at the same time, making it difficult to determine the true length of time to process a given portion of material.

1. Introduction to Tracers

Tracers such as dyes or chemicals are not always permitted due to product composition or contamination concerns. However, where permitted, the tracer can be a very useful tool for determining retention times; by measuring where the tracer begins to flow out of the drum and where the tracer is no longer seen, the average retention can be determined time.

2. Measure drum volume

The retention time can also be defined by measuring the volume of material in the drum or the weight of the material in the drum when the process is at steady state. In steady state, the material is fed and discharged at the same rate. The average retention time can be determined by dividing the material bed volume or material bed weight by the volumetric flow or mass flow. It is important to understand that retention times are always averaged across consecutive settings.

Process flow of fermentation and granulation production line for organic fertilizer

fertilizer granulator Jun 4, 2024

Organic fertilizer is a fertilizer made from organic waste such as animal manure, which is safe and environmentally friendly. It can not only increase crop yield but also improve soil quality. The supporting equipment for the production of organic fertilizer from livestock and poultry manure is as follows: fermentation tank, organic fertilizer flipping machine, crusher, screening machine, granulator, round throwing machine, packaging scale, and other organic fertilizer production lines.

Horizontal fermentation tank

Animal manure and auxiliary materials enter the fermentation tank and are quickly deodorized within 2-3 hours under the action of aerobic bacteria. By evenly supplying oxygen to the fermentation tank through the air supply and aeration system, the oxygen demand during the fermentation process is met, allowing the material to fully ferment and decompose. The high-temperature stage is maintained for 4-5 hours. The increase in temperature and ventilation and oxygenation accelerate the evaporation of moisture in materials. The waste gas and water vapor are treated and discharged through the deodorization system, thereby reducing the volume of materials and achieving the goal of reducing, stabilizing, and harmless treatment of materials.

Organic fertilizer hydraulic lifting and flipping machine

Mix livestock and poultry manure, straw, bacterial residue, fermentation strains, etc. to a moisture content of 60-65% and send them to the fermentation tank through an automatic distribution system. Then, the freely walking track type flipping machine on the fermentation tank will perform flipping, stirring, and material transfer work. Adopting a continuous production process, which requires regular flipping, feeding, and discharging every day to ensure continuous production and low production costs for fertilizers.

Organic fertilizer packaging and granulation equipment

The organic fertilizer processing workshop is equipped with a production, processing, and packaging line for powdered and granular (biological) organic fertilizers, including a forklift feeding hopper, crushing, screening, batching, mixing, granulation, drying, cooling, screening, coating, packaging, etc. It can flexibly add or reduce a certain process according to actual production needs.

Track flipping machine

The high-temperature aerobic fermentation treatment process is to mix organic waste and auxiliary materials (crushed sawdust, rice husks, corn stover, corn cob, peanut shells, etc.) in a certain proportion, and make fermentation strips with fermentation conditions. Under the action of aerobic fermentation bacteria, the organic matter continuously decomposes, producing a large amount of high temperature, promoting the evaporation of water in the materials, and killing pathogens, parasites, and weed seeds under high temperature conditions, achieving the goal of harmless treatment; The fermented materials can be used as raw materials for organic fertilizers and landscaping, achieving resource utilization.

Utilizing NPK fertilizer production lines to produce fertilizers required for crops

fertilizer granulator Jun 4, 2024

Plants naturally get all their essential nutrients from the air and soil, but the soil can become depleted. Since plants use a lot of NPK, these nutrients need to be replenished frequently. Other factors are also involved. Nitrogen moves freely in the soil, so heavy rain or water in irrigation takes it away in a process called leaching. Utilize npk production line to step in and replenish used and lost nutrients to keep crops nutritious.

NPK fertilizers are made from powdered chemical materials containing nitrogen, phosphorus and potassium. Typically, urea, ammonium chloride, calcium nitrate, ammonium sulfate can be used as nitrogen sources. More importantly, phosphorus monoammonium acid, diammonium phosphate, calcium magnesium phosphate and triple superphosphate are commonly used to provide elemental phosphate. In addition, the potassium sources of NPK fertilizers include potassium chloride, potassium salt, potassium sulfate, etc.

Npk fertilizer is a necessary nutrient for plant growth. The npk fertilizer production line is composed of crusher, fertilizer mixer, granulator (double roller granulator), screening machine, fertilizer coating machine, and fertilizer automatic packaging machine. When selecting fertilizer production equipment, its process structure is similar, but the equipment configured is not fixed, and the price of fertilizer equipment is also different. It is mainly based on its own material characteristics, on-site working conditions, specific production requirements, degree of automation and In terms of investment budget and other aspects, choose a fertilizer production line construction and equipment purchase plan that meets your own conditions.

Our company Zhengzhou Huaqiang Heavy Industry Technology Co Ltd independently develops and produces a complete set of fertilizer equipment such as fermentation equipment, drying equipment, granulation equipment, screening system, batching system suitable for the production of organic fertilizer, biological and npk fertilizer production lines. National well-known fertilizer complete equipment manufacturers, welcome to consult.

The granulation equipment and process flow of a complete set of NPK fertilizer production line

fertilizer granulator Jun 4, 2024

NPK fertilizers are chemical fertilizers. The content of NPK in NPK fertilizers is relatively high. Compared with organic fertilizers, NPK fertilizers are quicker. In modern agriculture, NPK fertilizers are absolutely necessary nutrients point. NPK fertilizers are made from powdered chemical materials containing nitrogen, phosphorus and potassium. Typically, urea, ammonium chloride, calcium nitrate, ammonium sulfate can be used as nitrogen sources. More importantly, phosphorus monoammonium acid, diammonium phosphate, calcium magnesium phosphate and triple superphosphate are commonly used to provide elemental phosphate. In addition, the potassium sources of NPK fertilizers include potassium chloride, potassium salt, potassium sulfate, etc.

The process flow of the complete set of npk production line equipment can usually be divided into: raw material batching, raw material mixing, raw material granulation, particle drying, particle cooling, particle classification, finished product coating, and final product packaging.NPK fertilizer production line (NPK) is our fertilizer product with stable operation, high quality and easy maintenance and repair. High ball formation rate, less external circulation materials, low comprehensive energy consumption, no pollution, and strong adaptability.
 

Commonly used granulation equipment for organic fertilizers are: rotary drum granulator, disc granulator, wet granulator, counter-roll extrusion granulator, flat die granulator, and double roller granulator. The selection of the granulator should be determined according to the local fertilizer sales market. In the general granulation process, it is added to the mixer in a specific proportion, and then sent to the drum granulator for granulation after mixing evenly. In the granulator, the material forms a mechanical fluidized bed at a certain rotational speed, during which an appropriate amount of steam is added to provide the corresponding heat and moisture for the granulation process, and then an appropriate amount of circulating washing liquid obtained by the subsequent exhaust gas washing is sprayed to promote the material agglomeration Granulate.

What are the advantages of an organic fertilizer production line that can be air dried

fertilizer granulator Jun 4, 2024

Firstly, a commonly used air drying method in organic fertilizer production lines is natural air drying. This method is the most common and also the simplest. It uses natural wind and sunlight to dry organic fertilizers. This method is suitable for areas with hot and sunny weather, but may not be suitable in damp or rainy areas.

Another common method of air drying is mechanical air drying. This method uses specialized equipment such as air dryers or dryers to dry organic fertilizers through forced ventilation and hot air. Mechanical air drying is a good choice for regions with poor climate conditions or manufacturers that require large-scale production. This method can quickly and efficiently dry organic fertilizers, improving production efficiency.

Product Introduction of Granular Organic Fertilizer Production Line:

With the rapid development of animal husbandry, a large amount of feces and sewage have been generated. The harmful elements in these feces exceed the standard and are difficult to treat with traditional methods of returning farmland. In response to this situation, our company has developed an organic fertilizer production line that utilizes solid-liquid maturation, sterilization, and deodorization technology, integrating efficient manure maturation and fermentation, raw material mixing, particle processing, drying, packaging, and other fertilizer production equipment processes.

Advantages of Organic Fertilizer Production Line for Granular Organic Fertilizer:

Good organic fertilizer can improve soil and potted soil by adding organic fertilizer. Covering exposed soil, preventing dust, inhibiting weed growth, moisturizing the soil, composting or natural maturation to improve soil quality, good organic fertilizer for potted soil, herbivorous animal feed, edible mushroom cultivation substrates, pulp and artificial board raw materials, biofuels, etc.

The Important Role of Fertilizer Granulator in NPK Fertilizer Production Line

fertilizer granulator Jun 4, 2024

The npk production line is mainly composed of batching machine, mixer, granulator, drying and cooling machine, screening machine, dust removal machine, coating machine, and automatic fertilizer packaging machine. Utilize the npk fertilizer production line to produce fertilizers containing sufficient NPK fertilizers, which help plants grow, increase the yield of seeds and fruits, and improve the quality of leaves and forage crops.

The npk fertilizer production line is our fertilizer product with stable operation, high quality and easy maintenance and repair. High ball formation rate, less external circulation materials, low comprehensive energy consumption, no pollution, and strong adaptability.

The granulator is a necessary part of the production of organic fertilizer granules. Our company produces granulators and a complete set of equipment production lines. The types of granulators include: disc granulator, rotary drum granulator, new organic fertilizer granulator, throwing machine Circular machine, double roller granulator, hydraulic granulator, etc.

With the changes of the times, there are more and more types of organic fertilizer granulators, and the overall industry scale continues to expand. However, the quality of the granulator is closely related, and the upgrading of the equipment must start from the production needs and production standards, only in terms of structure, and fully consider the various problems that are easy to occur in production to ensure safety.During equipment maintenance, the oil filling holes, gears and worm gears of the organic fertilizer equipment are lubricated with organic fertilizer equipment butter. The upper gear and the lower gear should be added with three-in-one butter once every season, and the cover of the gear box of the moving group and the cover of the transmission gear can be opened respectively when refueling). The sliding surface of the support gear box and the hinge joint of the bracket should be regularly dripped with oil for lubrication. The worm gear box and bearings have been filled with transmission grease before leaving the factory, but the gearbox machine should be thoroughly cleaned after each year of use, and all protective lubricants should be replaced.

How is the double roll granulator used in organic fertilizer equipment for granulation?

fertilizer granulator Jun 4, 2024

The complete set of npk manufacturing process can usually be divided into: raw material batching, raw material mixing, raw material granulation (drum granulator, counter-roll granulator), particle drying, particle cooling, particle classification, finished product coating, Final product packaging.

NPK fertilizer production line (NPK) is our fertilizer production equipment product with stable operation, high quality and easy maintenance and repair. High ball formation rate, less external circulation materials, low comprehensive energy consumption, no pollution, and strong adaptability.

At present, the compound fertilizer mixing method of the roller extrusion granulator has developed rapidly both in foreign countries and in China. The roller extrusion granulator strictly controls the particle size, so how does the roller granulator work? 

The double roller granulator uses the motor as the power to connect the belt, and drives the two counter-roll dies to rotate toward each other. The semi-circular grooves of the same size are distributed on the die, and the die rotates to the contact point to form a circle. The resulting particle size is determined by the abrasive tool selected and is formed in one pass. It is suitable for organic fertilizer, compound fertilizer, feed, chemical industry and other fields.

The roller extrusion organic fertilizer granulator is an improved product that absorbs the new technology of the international granulator. The machine is equipped with a feeding system that is connected with a pre-continuous feeder with a machine touch device and a forced feeding screw feeding hopper, which ensures the continuity, adequacy and uniformity of the feeding, which is an important step. The paired rolls are engraved with evenly distributed arc grooves, which is beneficial for the material to bite into the rolls, causing the arc groove to seal the cavity (belt) during operation, and also beneficial for the compaction of the material, reducing the forming pressure of the mechanism and the load of the main engine, and improving the rolling process. sheet manufacturing rate.

The process flow and supporting equipment of cow manure organic fertilizer production line

fertilizer granulator Jun 4, 2024

A cow produces approximately 30-40 kilograms of excrement per day, and a small organic fertilizer production line can be established in a cattle farm with 5000 cows. So what are the production processes for cow manure organic fertilizer.

The process flow and supporting equipment of cow manure organic fertilizer production line

The production process of organic fertilizers such as cow manure involves steps such as fermentation, crushing, mixing, granulation, screening, drying and cooling, and packaging; The equipment used includes organic fertilizer fermentation equipment, forklift+feeding bin, semi wet material crusher, dual axis mixer, organic fertilizer agitator granulator, organic fertilizer drying and cooling equipment, drum screen, automatic packaging and other equipment. Other configurations include coating machine, automatic batching system, etc.

The equipment in the organic fertilizer production line is relatively mature and has great advantages compared to traditional processes. For example, a semi wet material crusher is specifically suitable for crushing organic fertilizers. After fermentation, it can be directly crushed without the need for other equipment and processes; Stirring toothed granulators also have many advantages over disc granulators.

The price of a complete set of cow manure organic fertilizer production line depends on the configuration and different yield sizes. We should pay attention to the following aspects when investing in organic fertilizer plants.

1. Raw materials. The raw materials for organic fertilizer are poultry and livestock manure, or some kitchen waste, mushroom residue, etc. Because these raw materials have no other uses, the cost is usually not high. It is important to note whether the surrounding supply of these raw materials is sufficient. The farther the distance, the higher the transportation cost.

2. Labor costs. A complete set of cow manure organic fertilizer production line has about 4-6 workers. Of course, different production line configurations require different amounts of labor, including fully automatic packaging machines that do not require workers, as well as semi-automatic packaging machines.

35. Factory and civil engineering costs. The organic fertilizer production line has low requirements for the production plant and does not require large-scale construction. Mainly the cost of the venue. There is no need for major adjustments to the subsequent factory buildings, as they have a long service life and relatively low annual costs.