fertilizer production line

Equipment of granulating in organic fertilizer production line

fertilizer granulator Sep 17, 2020

The produced by organic fertilizer granulator machine is granulated, the granules are complete, the granules are solid, and no binder is required during granulation. The content of organic matter can reach 100%. The organic matter after fermentation does not need to be dried. between. And it is completely environmentally friendly and pollution-free during the fertilizer production line.

Through learning and drawing on the principles of foreign advanced granulators, after repeated research and experiments of our company, we finally overcome the problems of the past granulators such as poor granulation, sticking to the wall, and difficulty in drying. Organic fertilizer granulator, the organic fertilizer produced by our granulator has low water content, easy to dry, and beautiful granules.

Features of organic fertilizer granulator machine:

1. The granulator has no drying process, granulation at room temperature, one-time molding, less investment, quick results, and good economic benefits.
2. The granulator has small power, reliable operation, no three waste emissions, stable operation, convenient maintenance, reasonable process layout, advanced technology and low production cost.
3. The granulator has wide applicability, and can be used for granulation of various raw materials such as compound fertilizer, medicine, chemical industry, feed, coal, metallurgy, etc., and can produce various concentrations and types (including organic fertilizer, inorganic Fertilizer, biological fertilizer, magnetic fertilizer, etc.) compound fertilizer.
4. Granulators, especially rare earth, ammonium carbonate, and ammonium sulfate compound fertilizer granulation, fill the gaps in the country and occupy the domestic leading level. It is a national environmental protection technology promotion project.

In organic fertilizer production line,it is to be equipped with the fermentation compost turner machine to ferment the raw materials that the series fertilizer machine can use the simple compost turner machine to ferment the raw materials for sometime.And then it is to be equipped with the fertilizer mixer machine and fertilizer crusher machine to deal with the raw materials.We can use the chain crusher machine,and the horizontal mixer machine to deal with the organic raw materials.Next,when producing the organic fertilizer granulator,the fertilizer granulator machine are necessary to be equipped in the fertilizer manufacturing process.In organic fertilizer production line,we can use the rotary drum granulator machine which it is also to be equipped in npk fertilizer production line to finish the production process of the npk fertilizer granulator.

Horizontal fertilizer mixer machine for bio fertilizer granulator

fertilizer granulator Sep 17, 2020

Bio-organic fertilizer granulator based on chicken manure, pigeon manure, duck droppings, and other poultry manure, Adding auxiliary soymeal, dregs, slag, yeast, sugar and trace elements N, P, K, and so on. And through the fermentation process, crushing or granulating into organic fertilizer equipment for chicken manure organic fertilizer products. For the farmers, most of the bio-organic fertilizer granulators purchased for self-production and self-sale, so they pay more attention to the price. For the farmers, due to the small number of raw materials, small organic fertilizer granulators are generally chosen small organic fertilizer granulator.

This series of horizontal mixing(blending) machine is a new generation of mixing equipment which developed by our company. It has high mixing degree and less residue. It is suitable for mixing organic and inorganic fertilizer. The specific features as following: the material can be fully mixed, thus improving the mixing uniformity;the new rotor structure be used to make the gap between the rotor and the casing close to zero, thus effectively reducing the residual amount the material; the special rotor design of the machine can also break the large material, the overall structure is more reasonable, the appearance is beautiful, and the operation and maintenance are convenient.

Features of horizontal mixier:

1.Fast mixing speed with good uniformity.
2.Widely application.
3.Fast speed discharging and ledd residue.

In fertilizer prodution line, it is to be equipped with the fermentation compost turner machine to ferment the raw materials that the series fertilizer machine can use the simple compost turner machine to ferment the raw materials. And then it is to be equipped with the fertilizer crusher machine and fertilizer mixer machine and fertilizer crusher machine to deal with the raw materials. We can use the chain crusher machine, and the horizontal mixer machine to deal with the organic raw materials. Next, when producing the organic fertilizer granulator, the fertilizer granulator machine are necessary to be equipped in the fertilizer manufacturing process.

In organic fertilizer production line, we can use the rotary drum granulator machine which it is also to be equipped in npk fertilizer production line to finish the production process of the npk fertilizer granulator. The rotary drum granulator machine generally to be used by using the wet granulation method to finish the production process.This point is different from the roller press organic fertilizer granulator machine that it is usually to use the dry granulation method to produce the fertilizer granulator.

Organic fertilizer granulation production equipment is a magic weapon for green aquaculture

fertilizer granulator Sep 15, 2020

Organic fertilizer production equipment is widely used in agricultural and forestry crops, and plays an important role in the market. The fertilizer production machine continuously processes high-quality fertilizer products, drives the rapid economic development, drives the continuous progress of enterprises, and brings us a happy life.

The organic fertilizer production line is a professional equipment for the disposal of farm manure waste. It is an equipment for improving farm environmental pollution, changing air and soil pollution. There are many advantages in using the granulation equipment of organic fertilizer, which makes the farm users gain a lot. Even the most difficult to dispose of pig manure, through the treatment of compost turner machine, has become pig manure organic fertilizer, so that pig manure can also be turned into good things for sale. To invest in organic fertilizer production machine is to invest successfully.

Organic fertilizer production equipment can not only bring convenience to agricultural production, but also promote economic development and improve people’s quality of life. The equipment of the Tianci fertilizer machine manufacturer has undergone market tests, and the rotary drum granulator, disc granulator, crusher, screening machine, rotary dryer and other equipment have been widely praised by users. Whether the choice of machine-made materials is reasonable, whether the organic fertilizer produced meets people’s needs, and whether the equipment realizes the functions people want, these are the development of organic fertilizer equipment Are important.

Organic fertilizer pelletizing production equipment can not only process fertilizer products, but also can be used for processing feed for breeding. Roller granulator and flat die pellet mill is a mainstream granulation machine used for feed granulation, sawdust granulation, organic fertilizer granulation, etc. The flat die extrusion pellet mill can be used as the core equipment for processing fertilizer granules in the organic fertilizer production line. It can also process the feed granules required by the farm when it is idle, with multiple functions. As long as the water content of the raw material formula is appropriate, there is generally no need for drying equipment. After the extruded granulated product is naturally cooled, it can be measured and packaged. The compressive strength of the granule is greater than 8 Newtons. The finished product rate of extruded pellets is fully in line with the agricultural industry standards.

Selection skills of disc granulator fertilizer production equipment

fertilizer granulator Sep 15, 2020

Although the disc granulator machine has a slightly smaller output than the rotary drum granulator, it is still the main equipment for compound fertilizer production, and the fertilizer granules produced have a smooth appearance. Therefore, many companies have retained disc granulators in organic fertilizer production. Now that the disc pan granulator is still in use, what are some tips when choosing disc granulation equipment?

1. When choosing equipment, don’t be greedy for cheap, buy some equipment from small manufacturers. Although it was cheap at the time, it is easy to have problems such as this in the future use, which delays normal production. Not worth it.

2. When choosing a device, you must first choose a regular manufacturer. This is the most important, because even if there is a problem with our device in the future, we can find them and solve the problem. Our company’s consistent style is to provide follow-up guarantee services, so no matter what the customer has in the equipment we produce, we will seriously solve the problem until the customer’s problem is solved.

3. Pay attention to the quality of the equipment when purchasing the equipment. When selecting the organic fertilizer production line, we must go to the manufacturer to inspect it. During the inspection process, we should have a general understanding of the strength of the company and the quality of the equipment produced Wait.

Some precautions when using the disc granulator machine:

1. The disc granulating equipment should be checked between productions to see if the inside of the granulating disc is empty. In addition, the machine should be preheated before production.
2. Pay attention to changes in production temperature at any time during the production process and adjust in time.
3. Attention must be paid to the production of disc granulation equipment. Check whether the direction of disc rotation is reversed. If it is reversed, stop immediately to avoid other problems.
4. In fact, the equipment is the same as that of human beings, and they need to be checked and cleaned regularly. After a period of production, relevant staff must be arranged to check the machinery.

How to make cow manure into bio organic fertilizer

fertilizer granulator Sep 14, 2020

Cow dung is transformed into fertilizer for crops through biological fermentation technology. Fermentation compost turner machine speeds up the treatment process of compost fermentation technology, making cow dung fully fermented and qualified.

Fermentation composting

Aerobic composting is to absorb, oxidize and decompose wastes by aerobic bacteria under aerobic conditions. Through their own life activities, microorganisms oxidize part of the absorbed organic matter into simple inorganic matter, and release the energy needed for the growth of microorganisms, while the other part of the organic matter is synthesized into new cytoplasm, so that microorganisms continue to grow and reproduce, and produce more organisms. Under artificial control, under certain water content, C / N ratio and ventilation conditions, waste organic matter is transformed into fertilizer through microbial fermentation, which is called aerobic composting.

Turner machine handling cow manure compost

1. Advanced organic fertilizer production line uses microbial oxygen-consuming fermentation, which is planned according to the principle of oxygen-consuming fermentation, so that the fermenting bacteria have room to give full play to their functions.

2. The compost turner is suitable for the mechanism and process requirements of microbial fermentation of poultry manure, and can effectively mix the viscous poultry manure with microbial agent and straw powder. It creates a better aerobic environment for material fermentation. Under the condition of loose material, the fermentation temperature can be controlled at 60-70℃ for 3-4 days. The compost after fermentation can be made into slow-release granular fertilizer by rotary drum granulator.

3. The turner machine designed by Tianci Fertilizer Equipment Factory has a balanced power, low energy consumption and large output, which reduces the production cost of bio-organic fertilizer. According to the technical parameters of the machine, the small machine can mix 400-500 cubic meters of fresh cow dung per hour (The equivalent of 100 people working tirelessly at the same time). There are a maximum of 4 or 5 personnel in the whole plant. The turning machine makes the finished fertilizer have obvious price advantage.

4. The overall structure of the tipping machine is reasonable, the whole machine has good rigidity, balanced force, safe and reliable performance, easy to control, strong applicability to the site. Except for the rough and robust frame, all parts are standard parts, which is convenient for operation and maintenance.

Fermented compost can also be used as the raw material of compound fertilizer production line. According to the fertilizer ratio, organic compound fertilizer particles are made, which greatly improves the product quality.

Technology of organic manure fermentation in hog farm

fertilizer granulator Sep 14, 2020

The biggest headache of hog farm is the problem of fecal treatment, because compost not only takes up space, but also easily causes odor. Under the pressure of environmental protection, pig manure treatment is a big problem. As long as the manure is properly disposed, it can not only solve the environmental problems of pig farms, but also bring extra income. The market price of organic fertilizer is high now. The raw materials are the excrement of livestock and crop wastes such as straw. Organic fertilizer machine manufacturers share the fermentation technology of hog manure, design organic fertilizer production line.

Technology of hog manure fermentation organic fertilizer

1. Add fermentation bacteria: 60% of livestock manure, 20% of food bacterial residue, 10% of straw and other materials with low water content (reduce the water content to 50%, which is the appropriate water content for fermentation), and 1% of bacteria fermentation agent. The purpose of adding fungicide is to improve the temperature rise speed, control the fermentation temperature at 65 ℃ ~ 70 ℃, eliminate the odor and sterilization in the fermentation process, accelerate the fermentation speed, and shorten the fermentation time to about 15 ~ 20 days.
Precautions for fermentation process: stir with compost turner machine every 2 days. In order to increase the oxygen content, the compost needs to be turned over continuously; at the same time, the fermentation strains need to be more evenly contacted with the materials, increase the maturity, and accelerate the process of fermentation maturity.

2. Smashing after fermentation and ripening: because some of the decomposed materials are too large for fertilizer application, it is necessary to smash these materials by semi wet material crusher to prepare for the next fertilizer granulator (the smaller the crushed particles, the easier to granulation). The crushed and stirred materials are powdery, which is not conducive to mechanical fertilization.

At present, many organic fertilizers on the market are fermented by animal manure, crop straw, pressed cake or beer dregs, monosodium glutamate dregs, etc. In the organic manure fermentation, chicken manure has the highest nutrient content, followed by pig manure, which is now fed with refined feed, so the nutrient content and organic matter content of pig manure are relatively high (the nutrient content of pig manure raised by farmers is relatively low), which is suitable for fermentation as organic manure. According to many experimental results, the effect of pig manure organic fertilizer is similar to that of chicken manure fermentation. Therefore, the market prospect of pig manure fermentation as organic fertilizer is very good. Tianci fertilizer machine manufacturer provide customers with organic fertilizer equipment, fertilizer production line, to help complete fertilizer manufacturing and processing.

What are the types of agricultural nitrogen fertilizer

fertilizer granulator Sep 12, 2020

It’s important to choose fertilizer for soil and crops

There are many types of nitrogen fertilizers, including compound fertilizers processed through the NPK fertilizer production line, so you may want to know which one to use. The key of agricultural fertilization is to choose suitable fertilizer for soil conditions and crops, and determine when to apply fertilizer. In order to avoid over fertilization and malnutrition, please pay attention to the application amount of fertilizer.
In agricultural production, soil condition is easily affected by climate and other factors, so it is not easy to carry out according to plan. However, it is important to understand and respond to daily situations.

1. Ammonium sulphate

Ammonium sulfate is a simple fertilizer containing only nitrogen. It is suitable for novices because it is relatively cheap and can maintain the effect for about a month after application. It is an easy-to-replenish fertilizer for nitrogen and protein synthesis because it is easily soluble in water, is familiar with soil, and has a high absorption rate in crops. However, due to these characteristics, the shelf life tends to shorten during high temperatures and rainy seasons. In addition, since the composition is a single fertilizer, it is necessary to use phosphate fertilizer and potassium fertilizer according to the purpose of the original fertilizer and the surface fertilizer. The factory can add phosphate fertilizer and potassium fertilizer when producing this fertilizer, and use a disc granulator machine to make granules.

2. Ammonium chloride

Ammonium chloride is a compound fertilizer containing 25% ammonia nitrogen. It is easy to dissolve and absorb in water, and a small amount of chlorine will remain after absorption, which is very important for the growth of fiber crops. Because it produces less hydrogen sulfide, it also has the function of preventing root rot, which can be expected to be effective for making delicious rice.

3. Ammonium nitrate

Ammonium nitrate contains the same amount of ammonia nitrogen and nitrate nitrogen. It is soluble in water and has an immediate effect, so it does not acidify the soil. However, due to its high moisture absorption, adhesion to wet leaves may have an adverse effect. In addition, due to its explosive nature, care must be taken when handling, e.g. do not mix it with oil.

4. Urea

Urea has a high nitrogen content, more than 40%, which is the same simple fertilizer as ammonium sulfate. Because it has an immediate effect, it’s useful to use it when you want it to take effect immediately. It can also be used as liquid fertilizer by dissolving it in water to make it suitable for foliar spraying. However, due to the high nitrogen content, you need to pay attention to over fertilization.

5. Lime nitrogen

Calcareous nitrogen containing calcium and nitrogen can be used as an effective pesticide to prevent pests and weeds at first. When pesticide components decompose in soil, they are mainly converted into ammonia nitrogen, which can be used as fertilizer effectively. Farmers have been using it for a long time, but due to the effects of inhalation and skin adhesion, they must be very careful when spraying, such as wearing protective masks or glasses.

There are several types of nitrogen fertilizers used in agricultural production. Since each nitrogen fertilizer has a certain effect, it is recommended to use them properly according to the cultivation environment. If organic matter is required, a decomposed organic fertilizer processed by compost turning machine can be used.

Supply efficient disc NPK fertilizer granulator machine

fertilizer granulator Sep 12, 2020

Disc granulator machine can be used in the high-efficiency NPK fertilizer production line of 5 tons per hour, which is suitable for the production of organic fertilizer and compound fertilizer. The disc pan granulator adopts arc disc angle structure, the granulation rate can reach more than 90%, the product particles are uniform, the machine runs smoothly, and the service life is long. Disc granulation machine is one of the granulators for NPK compound fertilizer production.

In the compound fertilizers production with different processes, the granular fertilizers with round appearance, gloss, uniform particle size, compact internal structure, uniform nutrient mixing and high strength are required not only to have finer materials and higher mixing degree, but also to have appropriate technological parameters and reasonable operating conditions.

As various fertilizer machine manufacturers, we supply organic fertilizer production equipment, compound fertilizer machinery, and different types of disc granulators. Disc fertilizer granulator varies with inner diameter, side height and rotational speed. According to the production conditions, combined with the plant budget, customers can choose their favorite production line to put into production. Our disc fertilizer granulator is your ideal NPK compound fertilizer granulator machine.

Production Characteristics of Disc Granulator Machine

Disc granulation machine is an important part of fertilizer manufacturing. Granular fertilizer is easy to transport and store. It has the characteristics of uniform granules and high granulation rate. In the process of fertilizer granulation, with the increase of inorganic fertilizer, the water content of fertilizer decreases when it is granulated. Appropriately shortening the granulation time can improve the granulation effect. The longer the granulation time is, the bigger the particle diameter is and the worse the effect is.

1.The granulator has three discharge ports, which facilitates intermittent production, greatly reduces labor intensity and improves labor efficiency.

2.The motor and speed reducer are driven by flexible belt to ensure smooth start and improve the service life of the equipment; the gear is quenched by high frequency, and the service life is doubled.

3.The disc is made of high-strength glass fiber reinforced machine inner lining, the machine is corrosion-resistant and has a long service life; the bottom of the disc is reinforced with multiple radiant steel plates, which is durable and never deformed.

Process and equipment of 20000 t / a organic fertilizer production line

fertilizer granulator Jun 22, 2020

What kind of organic fertilizer equipment and process customers choose, the investment and production costs and benefits are different. Therefore, how to choose a reasonable process configuration is an important factor to effectively reduce the cost of equipment when inspecting the production process equipment. This paper introduces the process of organic fertilizer production line with an annual output of 20000 tons designed by Tianci factory.

Process of organic fertilizer production equipment of each process system

① Fermentation system: the fermentation system of organic fertilizer equipment process consists of biological deodorizer, mixing mixer, special compost turner machine and electric automatic control system.

② Drying system: the main equipment includes belt conveyor, rotary dryer, cooler, induced draft fan, hot blast furnace, etc.

③ Deodorization and dedusting system: composed of settling chamber, dedusting chamber, etc.

④ Pulverizing system: including new semi wet material pulverizer, LP chain crusher or cage crushing machine, etc.

⑤ The batching system includes automatic electronic batching system, disc feeder and vibrating screen. The batching equipment can be configured with 6-8 kinds of raw materials at a time.

⑥ The mixing system consists of optional horizontal mixer or disc mixer, vibrating screen, mobile belt conveyor, etc.

⑦ The granulator equipment needed for fertilizer granulator system shall be set according to the raw materials and process. The pelletizer can be selected as follows: double roller granulator, organic fertilizer and compound fertilizer combined granulator, pan granulator, new type organic fertilizer granulator, flat die pellet mill, rotary drum granulator, ball shaping machine, etc.

⑧ Drying system: the organic fertilizer drying system consists of a rotary dryer and a cooler.

⑨ Screening and coating system: it is mainly completed by the roller screen, which can be equipped with primary screen and secondary screen, so that the yield is higher and the particles are better. After screening, the fertilizer coating machine can be used to ensure that the fertility is not released.

⑩ Finished product packaging system generally includes electronic quantitative packaging scale, silo, automatic sewing machine, etc. In this way, automatic and non-intermittent production of organic fertilizer equipment can be realized; the conveyor system mostly uses belt conveyors and screw conveyors.

The raw material has good comminution fineness, which is beneficial to the pelletizing processing of disc granulator machine and other equipment. During the operation of the organic fertilizer production line, considering that the high fineness of the pulverizer will produce certain dust pollution, the dust treatment of the pulverizer should also develop perfect measures to ensure that there is a good environmental condition in the production workshop and a good working environment for the operators.
In the dedusting system, the small production line can adopt the cyclone deduster series products, so as to facilitate the collection and recovery of materials. Cyclone dust collector will not produce high temperature and condensation phenomenon, and the equipment price is relatively low, which saves the equipment cost very well, and is the ideal product of proportioning dust removal system. The process of organic fertilizer production line with an annual output of 20,000 tons is more cost-effective to build a dust removal room, with better dust removal effect, high efficiency and long service life.

Features of rotary drum granulator for processing compound fertilizer granules

fertilizer granulator Jun 22, 2020

The reducer of the drum granulator is driven by a belt driven by a motor. There is a pinion on the reducer shaft, which is exactly in line with the teeth on the ring gear outside the body. The cylinder and the reducer move in opposite directions. In organic fertilizer production line, the materials are sent to the cylinder end of the machine by the silo or conveyor. The granulator makes the materials into granular materials in the cylinder, and the materials conforming to the finished products are discharged from the discharge port at the other end. The continuous operation of the rotary drum granulator can realize the large-scale production of the organic fertilizer production line.

Features of rotary drum granulator

1. Rotary drum granulator can rotate the cylinder with less power. The outside of the machine is made of wear-resistant steel, which effectively prolongs the use time of the equipment.
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2. The granulation principle of drum granulator is different from that of roller press granulator, it can make materials roll through chemical reaction. Under the action of certain liquid, using the rolling of cylinder, a sphere is formed by extrusion between material and small particles. Roller granulator is used to extrude particles by external force

3. The machine is supported by the most energy-saving supporting wheel bracket, which is made of high-quality carbon steel and can fully bear the weight of the cylinder. Considering the large friction between the cylinder and the supporting wheel, we specially use more wear-resistant materials in this part. On the one hand, it can improve the safety of the equipment, on the other hand, it can also improve the stability.

4. The transmission device is an important part to provide the main power for the machine. The gear ring on the cylinder is driven by the motor and reducer on the rack. The rack is welded with professional high-quality channel steel which is not easy to deform. The transmission device of the machine is more safe and stable.