Performance characteristics of fermentation chain plate turner for livestock and poultry manure composting

fertilizer granulator Dec 2, 2023

The fermentation chain plate overturning machine for animal manure composting is an organic fertilizer tank type fermentation overturning equipment. This equipment is mainly used for aerobic fermentation treatment of urban sludge, chemical sludge, papermaking sludge, household waste, and livestock manure. The height of the tank body of the chain plate stacker can reach more than 2 meters and the width can reach more than 10 meters. It can also be equipped with a high-pressure forced oxygen supply aeration system to evenly supplement oxygen to the materials during the flipping process. It fully utilizes the concept of deep pool design, which enables fast material heating, short fermentation time, large processing capacity, and can also achieve automated design such as automatic discharge. The chain plate overturning machine has a compact structure and advanced technology. It adopts pool type continuous aerobic fermentation technology to quickly decompose, dehydrate, sterilize, and deodorize organic waste, achieving the goal of harmless, resourceful, and reduced treatment. During the flipping process, the material can generate a certain amount of flipping displacement in the pool, and the material gradually moves back in a regular and continuous manner in the pool, forming a continuous aerobic fermentation process.

Performance characteristics of the fermentation chain plate turner for animal manure composting:

1. The single fermentation equipment has a large span, deep flipping scale, high yield, and high utilization efficiency.

2. The material stacking density is high, the bacterial strain fermentation heats up quickly, and the fermentation time is shortened.

3. When flipping, the material stays on the pallet for a long time, and when thrown at a high position, it comes into full contact with the air, which can easily reduce moisture.

4. The flipping work component adopts a hydraulic lifting system, which works flexibly, safely, and quickly. The machine can be remotely controlled to improve the operating environment and achieve intelligent automatic control.

The granulation process and advantages of organic fertilizer disc granulator

fertilizer granulator Dec 2, 2023

Disc organic fertilizer granulator machine is widely used for processing spherical particles of organic fertilizer, such as pulverized coal, cement, clinker, chemical fertilizer and other materials. It has the advantages of uniform granulation, high granulation rate, stable operation, strong and durable equipment, long service life and so on. It is an ideal granulating equipment.
The pelletizing disc adopts an integral arc structure, and the pelletizing rate can reach more than 93%, fertilizer granulator machine price concessions. The granulator plate is equipped with three discharge ports, which is convenient for intermittent production, greatly reduces the labor intensity and improves the labor efficiency.

The reducer and motor are driven by flexible belt, which can start smoothly, reduce the impact force and improve the service life of the equipment. The bottom of the granulating plate is strengthened by several radiating steel plates, which is durable and deformed. Thickened, weighted, solid base design, without anchor bolts, stable operation.
Disc granulator is composed of big plate, big gear, transmission part, frame, base, scraper frame, unpowered scraper, etc. The main body of the disc granulator consists of a frame, an adjusting part and a granulating disc; a main reducer with a belt pulley installed on the input shaft and a pinion installed on the output shaft; a main point motor with a belt pulley; a device supporting the granulating disc, including a main shaft, two sets of roller bearings and two bearing seats.

The process flow and granulation characteristics of NPK fertilizer drum granulator

fertilizer granulator Dec 2, 2023

The roller npk fertilizer granulator production line is equipped with mixer, crusher, bucket elevator, conveyor, bin, roller screen and other equipment. The output of the production line can range from tens of tons to hundreds of tons.
The working principle of the organic fertilizer drum granulator: The rotating components of the traditional horizontal centrifuge are separated into two parts: the inner and outer shaft systems that rotate synchronously. The outer shaft system is fixed axially, and the inner shaft system can move axially under the action of the synchronous rotating oil cylinder. The filter cloth is bag shaped, with one end fixed to the large end of the drum on the outer axis and the other end fixed to the small end of the push plate on the inner axis. During separation, under the action of centrifugal force, the filtrate passes through the filter cloth and drum, and the solid is intercepted by the filter cloth and forms a filter cake; When unloading, under the action of synchronous rotating oil cylinder, the inner shaft system is pushed out along the axial direction and drives the filter bag to flip, while completing the operation of filter cake unloading and filter cloth

regeneration.Process characteristics of roller npk fertilizer granulator
1. The roller granulator can directly press the powdery materials into granules under normal humidity. It is suitable for unit element fertilizer and multi-element compound fertilizer with ammonium bicarbonate, urea, ammonium chloride, ammonium phosphate, potassium chloride as base materials. The granule strength is high and the production cost is greatly reduced without drying equipment.

2. In order to meet the needs of users, our factory can design, manufacture and adopt cycloid reducer with direct drive. The equipment has small operating sound and stable operation. The power transmission roller granulator can directly press the powdery materials into granules under constant humidity. It is suitable for unit element fertilizer and multi-element compound fertilizer with ammonium bicarbonate, urea, ammonium chloride, ammonium phosphate, potassium chloride as base materials. The granules have high strength and do not need drying equipment, The production cost is greatly reduced.3. The die roller is made of formula material, which has the characteristics of corrosion resistance, wear resistance and long service life.
Roller npk fertilizer granulator is widely used in chemical, petrochemical, pharmaceutical, food, building materials, mining and metallurgy, environmental protection, printing and dyeing, ceramics, rubber, plastics and other fields, fertilizer granulator machine price concessions.

Fermentation process and advantages of organic fertilizer chain plate flipper

fertilizer granulator Dec 2, 2023

The organic fertilizer flipper is an ideal equipment that utilizes modern technology to convert agricultural waste, livestock manure, and organic household waste into high-quality bio organic fertilizer. The organic fertilizer flipper is suitable for ground strip fermentation and industrial production of bio organic fertilizers. The equipment has obvious advantages such as low investment, low energy consumption, fast fertilization, and high yield.

The organic fertilizer equipment chain plate overturning machine is suitable for deep aerobic composting of organic solid waste such as animal manure, sludge, garbage, etc. The machine operates along the track of the fermentation tank, and its high-efficiency flipping operation is beneficial for accelerating the fermentation and maturation of materials in the fermentation tank, reducing moisture, and improving compost quality.

The organic fertilizer equipment chain plate overturning machine adopts a chain driven and rolling supported pallet structure, which has low overturning resistance, saves electricity and energy, and is suitable for deep groove operations. The flipping and throwing support plate is equipped with a flexible tensioning and elastic shock absorption system to protect the transmission system and work components for efficient operation. There are 390 detachable and replaceable wear-resistant curved tooth cutters on the flipping and throwing support plate, which have strong crushing ability and good oxygen filling effect on the material pile. When flipping, the material stays on the pallet for a long time, is scattered at a high position, comes into full contact with the air, and is prone to moisture reduction.

The organic fertilizer chain plate overturning machine can achieve flipping and throwing operations at any position in the slot through horizontal and vertical displacement, with flexibility and maneuverability. The lifting and lowering of the flipping and throwing working components is controlled by a hydraulic system, which works flexibly and safely. The machine can be remotely controlled for operations such as forward, lateral, flipping, and rapid backward movement, improving the operating environment. Optional slot type raw material feeder, automatic discharge device, solar fermentation chamber, and ventilation and aeration system. Equipping a transfer machine to change slots can achieve multi slot operation of a flipping machine, saving investment.

What are the materials suitable for the organic fertilizer disc granulator?

fertilizer granulator Dec 2, 2023

The disc type organic fertilizer granulator machine is reformed on the basis of Zhengzhou Huaqiang advanced technology. It is a volumetric metering feeding equipment. It can feed materials to the next process uniformly and continuously, and can bear large warehouse pressure. The fertilizer granulator machine price varies according to specifications and types.
Disc organic fertilizer granulator machine is widely used in chemical, petrochemical, pharmaceutical, food, building materials, mining and metallurgy, environmental protection, printing and dyeing, ceramics, rubber, plastics and other fields.

As a fine material feeding equipment, it is suitable for conveying various non cohesive materials in powder, material or small state, such as pulverized coal, cement, clinker, limestone, shale, coal gangue, clay and other powder, granular or small block materials. It can be widely used in gold preparation plant, coal mining plant, chemical industry, capital construction and mechanized casting workshop for continuous, uniform and quantitative feeding and batching.
Disc organic fertilizer granulator machine is widely used in chemical industry for all kinds of materials with melting point less than 300 ℃ and need to be condensed and granulated. Such as: sulfur, paraffin, rosin, asphalt, meta anhydride, stearic acid, maleic anhydride; phenolic resin, petroleum resin, modified resin and other resin products; hot melt adhesive, synthetic soap, urea, additives, rubber and plastic additives and other products.
This machine has the advantages of simple structure, convenient adjustment and superior performance. This machine is suitable for conveying materials with particle size less than 50 mm. It is not suitable for conveying viscous and non flowing materials and materials with good fluidity.

Technological advantages and price of NPK fertilizer drum granulator

fertilizer granulator Dec 2, 2023

The organic fertilizer granulation equipment drum granulator is a molding machine that can manufacture materials into specific shapes. The cylinder is lined with special rubber plates or acid resistant stainless steel plates, achieving automatic scar removal and tumor removal, eliminating traditional devices. A drum type granulator, in which steam, gas ammonia, or phosphoric acid or nitrogen solution, phosphorus ammonia slurry, and heavy calcium slurry are introduced to complete the chemical reaction and heating process of compound fertilizer granulation in the cylinder; Alternatively, in the cold granulation process of adding a small amount of water to the compound fertilizer, the materials that need to be granulated are rotated through the cylinder, causing rolling rotation when there is no material in the cylinder, and then agglomerated into balls at a certain humidity and temperature to complete the granulation process.
Zhengzhou Huaqiang drum NPK fertilizer granulator is the key equipment of compound fertilizer granulation. The fertilizer granulator machine price varies according to specifications and types. Flexible machine design and advanced processing technology make NPK fertilizer granulator and related equipment run together, which can form a small production line, or form a large production workshop, with high capacity and strong advantages of mechanized production.

The drum NPK fertilizer granulator has good granulation quality and is suitable for granulation of various light materials. It can ensure the high sphericity and good quality of pelletizing particles. The drum NPK fertilizer granulator has high ball speed. The high-speed rotation can combine the stirring force and gravity to form a strong and excellent treatment effect, so that the powder can be quickly mixed and granulated in the drum.
Drum NPK fertilizer granulator adopts advanced processing technology, and the whole machine can be said to give people a pleasant feeling in the industry!  

The organic fertilizer tank tipping machine is the core equipment of aerobic dynamic composting

fertilizer granulator Dec 2, 2023

The bio organic fertilizer tank aerobic fermentation equipment is a professional equipment independently developed by our company for the production of organic fertilizers. This machine has the characteristics of good mobility, high output efficiency, and convenient use. It can effectively improve labor productivity, save manpower, achieve the goal of reducing production costs, and further improve production quality. It is a new type of product with low investment and high return. It also has functions such as stirring and crushing, and is an essential production equipment in the organic fertilizer manufacturing industry. It basically replaces manual operation, reduces labor force, and improves production efficiency. It has been on the rise in our organic fertilizer production and processing industry.

The stirring function in the conditioning of organic fertilizer turner. In fertilizer production, some auxiliary materials must be added to adjust the carbon to nitrogen ratio, acidity, water content, etc. of the raw materials. The main raw materials and various auxiliary materials roughly stacked together in proportion can be stirred by a stacker to achieve uniform mixing and tempering.

After the organic fertilizer flipping machine flips the pile, a new stack is formed, and the new pile is fluffy and loose, creating a favorable aerobic state for material fermentation, which is very conducive to the production and fermentation of organic fertilizer. In this state, the flipped pile can rise to high temperature within 24 hours, allowing the pile to maintain high temperature for 2-3 days before flipping. This state has basically become fat in 7 days.

The slot type composting machine is the core equipment of aerobic dynamic composting. As a new type of machinery, it is not yet well-known in the national product catalog, but it has rapidly proliferated in the fertilizer machinery equipment family, becoming an application tool that replaces manual labor and forklifts for material flipping. It is the mainstream product that affects the development trend of the composting industry.

The granulation characteristics and application range of biological organic fertilizer granulator

fertilizer granulator Dec 2, 2023

The organic fertilizer granulator machine developed and produced by our company is based on the manufacturing principle, technology, development and repeated experiments on the basis of agitator granulator and drum granulator. The granulator can produce spherical granular products with low moisture content, easy drying, high molding rate, good strength and beautiful appearance. It is an ideal organism today Granulation equipment for organic fertilizer, organic inorganic fertilizer, organic fertilizer and inorganic compound fertilizer.

By using the high-speed rotating mechanical stirring force and the resulting aerodynamic force, the fine powder materials can be continuously mixed in the machine, granulation, spheroidization, extrusion, collision, densification, polishing and other processes, so as to achieve the purpose of granulation. The particle shape is spherical, the sphericity is ≥ 0.7, the particle size is generally between 0.3-3 mm, and the granulation rate is ≥ 90%. The size of the particle diameter can be properly adjusted by the material mixing amount and the spindle speed. Generally, the lower the mixing amount, the higher the rotation speed, the smaller the particles.
Application scope: This organic fertilizer granulator machine is especially suitable for granulation of light fine powder materials, especially for organic-inorganic compound fertilizer granulation. The finer the basic particles of fine powder materials are, the higher the sphericity of particles is, and the better the quality of pellets is. It is generally required that the particle size of the material should be less than 50 mesh before granulation. Typical application materials: chicken manure, pig manure, cow manure, carbon black, clay, kaolin, nitrogen, phosphorus, potassium and other organic-inorganic compound fertilizers are suitable