Supporting equipment and process advantages of powder organic fertilizer production line

fertilizer granulator Nov 29, 2023

Pig manure is a relatively good organic fertilizer, which contains pure nitrogen, phosphorus (P2O5), and potassium (K2O) of about 1.63%, 1.54%, and 0.85%. Pig manure undergoes sufficient maturation and fermentation before application. Pig manure material is fermented through aerobic composting using a composting machine, and then fed into a pulverizer for powder production. The material is then mixed and stirred in a mixer and fed into a granulator using a conveyor; After granulation and shaping, it is sent to a dryer for drying, and then transported to a cooling machine for cooling by an elevator or belt conveyor. After cooling, it is sieved and directly packaged as coated products. The pig manure organic fertilizer production line has low investment and fast recovery efficiency.

The supporting equipment for the powdered organic fertilizer production line refers to the fertilizer produced by fermenting organic raw materials in a certain proportion without causing particles. There is a certain difference from traditional composting fermentation, with a standard of 40% organic matter, over 5% total nutrients, and 30% moisture. The equipment is also relatively simple, mainly consisting of three stages of fermentation: pre mixing, flipping, refining, and packaging. The main purpose of fermentation is to decompose large molecular materials of organic raw materials into small molecular materials that can be absorbed and utilized by crops through microbial decomposition. The quality of fermentation also affects the quality and effectiveness of organic fertilizers.

The use of organic fertilizer equipment to treat poultry and livestock manure has effectively achieved the recycling of waste, solved the environmental pollution problem caused by the arbitrary discharge of poultry and livestock manure, and turned waste into treasure, turning harm into profit, and minimizing the pollution and harm of poultry and livestock manure. This technology has formed industrialization, bringing good by-product income to many poultry and livestock farms, It is very important to significantly reduce the level of environmental pollution caused by poultry and livestock manure.

The powdered organic fertilizer production line reduces environmental pollution and greatly saves resources. It is of great significance for environmental protection and resource reuse. The organic fertilizer equipment will process the fully decomposed organic fertilizer by packaging it, and send the packaged organic fertilizer to the technology improvement production line.

Process characteristics of a dual axis horizontal continuous mixer for chicken manure fertilizer

fertilizer granulator Nov 29, 2023

The double axis horizontal continuous mixer for chicken manure fertilizer is suitable for continuous mixing of fertilizer powder, usually after automatic batching equipment. The working principle is that the material enters the mixing tank, is uniformly stirred through a pair of spiral blades installed on opposite rotating double axes, and enters the next granulation process.

The double axis horizontal continuous mixer for chicken manure fertilizer utilizes the synchronous rotation of two symmetrical spiral axes to evenly mix the crushed main and auxiliary materials of poultry and livestock manure. This mixer achieves the goal of conveying while stirring. Compared to traditional mixers, I have stronger coherence, larger output, and saves labor, reducing production costs.

The shell of the double axis horizontal continuous mixer for chicken manure fertilizer is mainly composed of plates and shaped steel, which are welded and formed in the manufacturing plant and assembled together with other components, serving as the support for the double axis mixer. The shell is tightly sealed and there will be no flying ash or leakage. The spiral shaft assembly is the main component of a dual shaft mixer, which mainly includes left and right spiral shafts, bearing seats, bearing sleeves, bearing covers, gears, sprockets, oil cups, blades, and other components. The manufacturing accuracy of the left and right spiral shafts requires high precision, good process performance, and strict matching requirements with the bearing seat, bearing sleeve, and bearing cover.

With the processing of cow and sheep manure, bio organic fertilizer equipment covers all equipment from organic fertilizer raw material collection to organic fertilizer packaging and sales. The organic fertilizer production line can effectively solve the environmental pollution caused by organic waste in industries such as livestock and poultry breeding, which is conducive to improving the safety and quality of agricultural products. It lays a good foundation for human comprehensive consumption of green and organic food, and the ecological and environmental benefits are extremely significant.

The Widespread Application of New Fertilizer Granulator in NPK Fertilizer Production Line

fertilizer granulator Nov 29, 2023

The new NPK fertilizer granulator is widely used in the granulation of organic and inorganic fertilizers. Due to more granulation rate, stable operation, strong and durable equipment and long service life, it is selected as the ideal product by the majority of users. There are many kinds of internal and external rotating agitating gear granulator developed and produced by our company. The fertilizer granulator machine price varies according to specifications and types. We can also develop and produce other specifications of internal and external rotating stirring gear granulator according to the requirements of users. The shell of NPK fertilizer granulator is made of thickened seamless steel pipe, which is firm and durable. In addition, the stable base design makes its operation more stable.

Our company develops and produces the series of new NPK fertilizer granulator, which is based on the comprehensive development and careful development of the agitator and drum granulator technology. After repeated experiments, the machine has the advantages of normal temperature production, bacteria protection, reasonable structure design, and can produce spherical type granular products. The produced granules have low moisture content, easy drying, high molding rate, good particle strength and beautiful appearance It is an ideal granulation equipment for bio organic fertilizer, organic inorganic fertilizer, organic fertilizer and inorganic compound fertilizer.
The new NPK fertilizer granulator can greatly reduce the moisture content of the material during granulation, reduce the load of the dryer and increase the output of the whole machine. Variety development, can produce nitrogen, phosphorus, potassium nutrients from 20-48% kinds of brand compound fertilizer. High nitrogen compound fertilizer with more than 20% nitrogen element, special fertilizer of various brands, organic and inorganic compound fertilizer with flexible nutrient distribution ratio.

Performance and characteristics of animal manure semi wet material crusher

fertilizer granulator Nov 29, 2023

The semi wet material crusher for animal feces is a new type of single rotor reversible crusher developed by our company, which is specialized in the crushing of fermented poultry feces, urban sludge, pharmaceutical residue, alcohol residue, and water content between 20% and 40%. It has good crushing effect and does not require screening. It has strong adaptability to the water content of materials, especially for fermented decomposed garbage or other materials with a water content ≤ 30%. The particle size of the powder can reach 20-30 mesh, which can meet the feed particle size requirements of general organic fertilizer, bio organic fertilizer, and powdered organic fertilizer granulation equipment. It is an ideal equipment for organic fertilizer equipment.

Performance and characteristics of a semi wet material crusher for animal feces containing medicinal residues:

1. The discharge particle size can be adjusted arbitrarily and is not affected by the wear of vulnerable parts.

2. Large output and low energy consumption, saving over 40% of electricity consumption under the same output. Equivalent to two hammer crushers combined into one, a reasonable design combination forms a wet material crusher, with two sets of rotors used in series.

3. The semi wet material crusher is not clogged or stuck, has good concession, high safety factor, and will not be safely blocked. It does not affect production on rainy days and automatically cleans the mud;

4. The hanging head has a long service life, and the hanging head that can be used on eight sides significantly improves utilization, reduces usage costs, and reduces maintenance time.

Working principle and advantages of organic fertilizer equipment for chicken manure fermentation and flipping

fertilizer granulator Nov 29, 2023

Chicken manure fermentation and flipping organic fertilizer equipment is commonly referred to as guide rail flipping machine, track type flipping machine, flipping pile machine, etc. It can be used for the fermentation and flipping of organic waste such as livestock and poultry manure, sludge garbage, sugar factory filter mud, residue cake, and straw sawdust. It is widely used in the fermentation and moisture removal operations of organic fertilizer plants, compound fertilizer plants, sludge and garbage plants, horticultural fields, and mushroom cultivation plants. The flipping span can be between 3-30 meters, and the flipping depth can reach between 0.8-1.8 meters. There are multiple specifications and models of double groove and half groove to meet the different needs of customers.

The chicken manure fermentation and flipping organic fertilizer equipment is used to uniformly and thoroughly stir the fermentation materials in the organic fertilizer fermentation tank, completely solving the manual operation problems of high labor intensity, poor working environment, and low production efficiency. This provides strong support for optimizing product quality, improving production efficiency, and expanding production. It can be used in conjunction with a mobile device and can achieve the function of multiple slots for one machine. The fermentation tank equipped with it can be used for both continuous and batch discharge. High efficiency, smooth operation, sturdy and durable, and even flipping and throwing.

The chicken manure organic fertilizer tipping machine belongs to the ground stacking and fermentation mode, and is currently a fertilizer making mode that saves civil engineering and human resources. It is necessary to mix and crush the materials in a long strip stack by a turner at regular intervals, and decompose organic matter under aerobic conditions. It also has the function of crushing, greatly saving time and labor, significantly improving the production efficiency and product quality of organic fertilizer plants, and greatly reducing costs. When the stacker is working, it can effectively mix materials such as sludge and viscous chicken manure with bacterial strains and straw powder evenly. Created a better aerobic environment for material fermentation. Not only does it have a much faster fermentation speed than deep tank fermentation, but it also effectively prevents the generation of harmful and odorous gases such as hydrogen sulfide, amine gas, and indole during the fermentation process, which meets environmental protection requirements.

Three forms of granulation for processing fertilizers in compound fertilizer production lines

fertilizer granulator Nov 29, 2023

In the drum granulator, steam, ammonia gas or phosphoric acid or nitrogen solution, phosphorus ammonia slurry, and barite slurry are introduced into the drum to complete the granulation process of chemical reaction and heat supply in the cylinder; or the cold granulation process of compound fertilizer with a small amount of water is added. The materials to be granulated are rolled and rotated in the cylinder, and agglomerate into balls under certain humidity and temperature, Complete the ball making process.

NPK fertilizer granulator of compound fertilizer is produced by non drying process at room temperature, with one-time molding and output of 1-4t / h. Complete set of equipment process layout compact, scientific and reasonable, advanced technology. Energy saving and consumption reduction, no three wastes discharge, stable operation, reliable operation and convenient maintenance. It is suitable for granulation of compound fertilizer, medicine, chemical industry, feed and other raw materials with high granulation rate. NPK fertilizer granulator can produce various concentrations and types of compound fertilizers (including organic fertilizer, inorganic fertilizer, biological fertilizer, magnetic fertilizer, etc.).
The new type two in one organic fertilizer granulator is used to granulate the compound fertilizer. The function of this system is to make particles from the materials which have been mixed completely. Its advantages are: wide adaptability of raw materials, especially suitable for use. Organic materials have wide requirements on raw material density and moisture content, stable granulation, high particle forming rate, uniform appearance of finished products, and not easy to be broken.

Product characteristics of a new type of pig manure organic fertilizer granulator with an hourly output of 5 tons

fertilizer granulator Nov 29, 2023

A new type of pig manure organic fertilizer granulator with an hourly output of 5 tons. The drum granulator is a commonly used granulator in the production of compound fertilizers, organic fertilizers, biological fertilizers, controlled release fertilizers, and other fertilizers. It is suitable for cold and hot granulation as well as large-scale production of high, medium, and low concentration compound fertilizers. The main working method is wet granulation of pellets. By using a quantitative amount of water or steam, the basic fertilizer is fully chemically reacted after being humidified in the cylinder. Under the set liquid phase conditions, with the help of the rotational motion of the cylinder, the material particles are compressed and agglomerated into balls.

Working principle of organic fertilizer granulator: By utilizing the high-speed rotating mechanical stirring force and the resulting aerodynamic force, the fine powder material is continuously mixed, granulated, spheroidized, extruded, collided, dense, polished and other processes in the machine, thereby achieving the purpose of granulation. The particle shape is spherical, with a sphericity of ≥ 0.7 and a particle size generally between 0.3-3 millimeters. The particle formation rate is ≥ 90%. The size of the particle diameter can be adjusted appropriately by the material mixing amount and the spindle speed. Generally, the lower the mixing amount, the higher the speed, and the smaller the particle.

The organic fertilizer granulator is particularly suitable for granulating lightweight fine powder materials, which is more suitable for granulating organic inorganic compound fertilizers. The finer the basic particles of fine powder materials, the higher the sphericity of the particles, and the better the quality of the pellets. It is generally required that the particle size of the material before granulation should be less than 50 mesh. Typical application materials include chicken manure, pig manure, cow manure, carbon black, clay, kaolin, nitrogen, phosphorus, potassium, and other organic and inorganic compound fertilizers

Product features of a new type of pig manure organic fertilizer granulator with an hourly output of 5 tons:

1. The ball forming rate reaches 70%, the ball forming strength is high, and there is a small amount of returned material with small particle size, which can be re granulated;

2. Heating with steam to increase the temperature of the material, reducing the moisture content of the material after balling, and improving the drying efficiency;

3. The barrel of the machine is lined with special rubber plates or acid resistant stainless steel plates, which are corrosion-resistant and wear-resistant. At the same time, it achieves automatic scar removal and tumor removal, eliminating the traditional scraper device.

The fermentation process and characteristics of chicken manure organic fertilizer tipping machine

fertilizer granulator Nov 29, 2023

The track type organic fertilizer tipping machine for chicken manure and straw fermentation works on the fermentation tank, usually driven by an electric motor. Due to the high-speed rotation of the drum of the track type composting machine for cow manure and straw fermentation, the blades on the drum crush, mix and stir the fermented materials in the fermentation tank. At the same time, the materials are flipped backwards by the drum and loosely stacked. Through an electric transmission device, the flipping machine can achieve automatic lifting and rotation of the drum. The flipping machine can move from one fermentation tank to another through a moving crane, and multiple fermentation tanks can use a single tank type flipping machine.

In addition to various models such as size, the organic fertilizer flipper for chicken manure is also divided into A and B types. Type A is suitable for viscous substances such as fresh chicken manure, filter mud, furfural, etc; B-type is suitable for planting bulk materials such as straw, grass, mushrooms, etc. It can meet the needs of producers of multi-level organic fertilizers and mushroom cultivation. Suitable for the process requirements of sludge composting and microbial fermentation of livestock and poultry manure, it can effectively mix sludge, viscous chicken manure and other materials with bacterial strains and straw powder. Created a better aerobic environment for material fermentation. Not only does it have a much faster fermentation speed than deep tank fermentation, but it also effectively prevents the generation of harmful and odorous gases such as hydrogen sulfide, amine gas, and indole during the fermentation process, which meets environmental protection requirements. Ground stacking fermentation is currently a more advanced and efficient fertilizer production model that saves civil engineering and human resources. Materials need to be stacked into long strips, and stirred and crushed by a turner at regular intervals. Organic matter is decomposed under aerobic conditions. It also has the function of crushing, greatly saving time and labor, significantly improving the production efficiency and product quality of organic fertilizer plants, and greatly reducing costs. Some auxiliary facilities can also be added, such as automatic sprinkling devices.

The chicken manure organic fertilizer flipper is suitable for aerobic fermentation, and is used in conjunction with solar energy in the fermentation chamber, fermentation tanks, and migration. It can also be used for discharging bulk materials. High efficiency, smooth operation, durable, and even turner. Start with soft start and low impact load. This material has certain fracture and mixing functions. Travel switch, limit and safety function.

The working advantages of drum granulator in NPK compound fertilizer production line

fertilizer granulator Nov 29, 2023

Drum granulator is a kind of granulating equipment widely used in the production of compound fertilizer, organic fertilizer, biological fertilizer, controlled release fertilizer and other fertilizers. It is suitable for cold, hot granulation and large-scale production of high, medium and low concentration compound fertilizer.
The main working mode of the drum granulator is wet granulation. Through a certain amount of water or steam, the basic fertilizer can be fully chemically reacted after being humidified in the cylinder. Under a certain liquid phase condition, with the help of the rotating movement of the cylinder, the extrusion force between the material particles can be produced to agglomerate into pellets.

The process flow of compound fertilizer production line of drum granulator is divided into: raw material batching, raw material mixing, raw material granulation, particle drying, particle grading, particle cooling and finished product packaging. Compound fertilizer can provide rich nutrients for crops. The production process of compound fertilizer is to combine the main nutrient elements (such as N, P, K and other trace elements) needed by crops into grains suitable for cultivation by chemical technology, and then the crops absorb the nutrients from the soil.
The drum granulator cylinder is lined with special rubber plate or acid resistant stainless steel plate, which realizes automatic scar removal and tumor removal and cancels the traditional scraper device. The NPK fertilizer granulator has the characteristics of high ball forming strength, good appearance quality, corrosion resistance, wear resistance, low energy consumption, long service life, convenient operation and maintenance, etc.

Crawler type tipping machine is an important equipment in organic fertilizer fermentation

fertilizer granulator Nov 29, 2023

Crawler type turner is an important equipment in the fermentation process of organic fertilizer production. The main functions of the organic fertilizer turner are flipping, stirring, and crushing. There are generally two types of organic fertilizer tipping machines, one is a ground walking tipping machine, and the other is a trough tipping machine that walks on the trough track. There are two types of ground walking stackers: wheeled and tracked. Nowadays, most of them have tracked stackers, which are suitable for walking on various road surfaces and will not slip when the raw materials are thick.

During the operation of the tracked overturning machine, the whole vehicle rides on a long strip of fertilizer foundation that has been pre stacked. The rotating blade shaft mounted under the frame flips, fluffiens, and moves the fertilizer raw materials. After passing by, the vehicle tampers with new strip piles. During the flipping process, the material is lifted by a high-speed rotating drum and moved back a certain distance. Therefore, during the flipping process, the flipping machine can scatter and crush the material, and take away some moisture.

The fully hydraulic track overturning machine is sturdy and durable, with strong power, advanced technology, and more importantly, it has a large output and strong overturning ability, and is known as the fighter jet in the overturning machine. In terms of walking, it relies on tracked walking and hydraulic lifting adjustment of the flipping drum, with a high degree of automation and easy operation to master. Organic materials are stacked in large piles and strips. With this equipment, not only can they be easily flipped and thrown, but large blocks of the material can also be crushed. It is a professional flipping equipment for converting organic materials into organic fertilizers through oxygen consuming fermentation.

The fully hydraulic tracked stacker adopts a tracked walking design, which can move forward, reverse, and turn, and is operated and driven by one person. As the material gradually dehydrates, the knife equipped with a crushing device can effectively crush the plates formed during the fermentation process of fertilizer, not only saving a crusher, but also greatly improving the efficiency of crushing and reducing costs