Application of New Organic Fertilizer Granulator in Organic Fertilizer Production Line

fertilizer granulator Oct 19, 2023

With the development of modern animal husbandry, the dairy industry has greatly improved and enriched the material life of the Chinese people. According to incomplete statistics, the current stock of dairy cow farming in Sichuan Province has reached around 140000 heads, and dairy cow farming is gradually developing towards intensification and scale. There are more than 130 farming communities with a scale of 50 to 1500 cows in the province, and more than 3000 small-scale cattle farms with a scale of 10 to 49 cows. Dairy cow farming has become a new growth point for rural economy and an effective way to increase farmers’ income. However, at the same time, the pollution caused by cow farming to the environment is becoming increasingly serious. Cow manure has become one of the main sources of non-point source pollution in rural and suburban areas. The control of cow manure pollution has become a highly concerned and urgent task for the government and breeding owners.

The new organic fertilizer granulator is used to granulate various organic substances after fermentation, breaking through the conventional organic fertilizer granulation process. Before granulation, the raw materials do not need to be dried or crushed, and can be directly mixed to produce spherical particles, saving a lot of energy. The produced particles are spherical. High organic content allows for pure organic granulation. By utilizing the centrifugal force of organic particles, they can be embedded and grow together, and there is no need to add binders during granulation. The particles are solid and can be sieved after granulation, reducing drying energy consumption. The organic matter after fermentation does not need to be dried, and the moisture content of the raw material can be around 20% -40%.

The small-scale cow manure organic fertilizer production line has low energy consumption, small footprint, no odor in the operating environment, zero pollution, good ventilation, and deodorization in only 1-2 days. The small rabbit manure organic fertilizer production line has a compact structure and advanced technology. It uses harmless live bacterial preparations to treat livestock and poultry manure, and undergoes biological fermentation under the action of various beneficial microorganisms. After fully decomposing the organic matter, nutrients are released, and the resulting biological heat and high-temperature fermentation process can kill bacteria and insect eggs, detoxify and deodorize, purify the environment, and achieve harmless, resource utilization, and industrialization. The energy consumption is low, and the product quality is stable.

Organic fertilizer equipment promotes the resource utilization of livestock and poultry manure

fertilizer granulator Oct 19, 2023

Livestock and poultry manure has resource attributes and can be returned to the field to make organic fertilizers. The fertilizer utilization of livestock and poultry manure organic fertilizer equipment can further increase the content of soil organic matter, improve the quality of agricultural products, and ensure the sustainable production capacity of farmland. In traditional agriculture, livestock and poultry manure is generally subjected to simple accumulation and fermentation, and after the fermentation is completed, it is applied to the farmland. This method reduces the planting cost and also allows the livestock and poultry manure to be processed. However, this treatment method is insufficient to ferment the manure, which affects the growth of crops. , and easily cause secondary environmental pollution. Livestock and poultry manure is widely used in agricultural production as fertilizer, but livestock and poultry manure is not suitable for direct use as fertilizer. It needs to be further processed before returning to the field so that it will not cause harm to the environment and crops.

Purely in terms of production scale, small-scale organic fertilizer equipment processing plants are based on an annual output of 10,000 to 30,000 tons, and are also the production line scale that investors who are new to the industry choose most. Since it is an organic fertilizer production line, it is not composed of a single device or 2-3 devices. The complete set of equipment consists of a variety of equipment, and their selection, specifications, and quantity directly affect the final price of the production line, that is to say, the price of the production line with the same output, such as the fertilizer granulator machine price, is also different, even very different the same. The powder production line is much cheaper than the granular production line under the output, but the corresponding powdered finished organic fertilizer does not have the price and high profit of the granular organic fertilizer.

For small factories with an annual output of less than 10,000 tons, a disc granulator machine should be selected. Natural air drying can be used directly without the need to configure drying equipment. The equipment input cost is low and the site is saved; the organic fertilizer factory with an annual output of 10,000 tons should choose to transfer to The drum granulator is also equipped with rotary drum drying equipment, which has large production capacity and good granulation effect.

Product Characteristics of Organic Fertilizer Stacker Fermentation Stacker

fertilizer granulator Oct 19, 2023

Organic fertilizer stack fermentation and tipping machine fermentation is one of the most commonly used fermentation methods in organic fertilizer production. The use of compost fermentation and tipping machine stack flipping operation has a high degree of mechanization and efficient continuous flipping operation, which can significantly improve the ventilation and oxygen supply of triangular or trapezoidal material piles, accelerate material fermentation and maturation, and remove moisture. It has functions such as crushing, stirring, flipping, and stacking.

The organic fertilizer stack type fermentation tipping machine is a four in one multifunctional tipping machine that integrates fermentation, stirring, crushing, and displacement. Adopting a four-wheel walking design, it can move forward, reverse, turn, and be driven by one person. The rotating blade shaft inside the bucket is used to stir, fluff, and move the stack of raw materials. The outstanding technology of this machine lies in the integration of material crushing function in the later stage. With the gradual dehydration of materials and the installation of crushers, the most important thing is to greatly improve the efficiency of crushing, reduce costs, and fundamentally solve the problem of production volume being restricted by crushers.

The product characteristics of the organic fertilizer stack fermentation and tipping machine are as follows:

1. Using a walking multifunctional tipping machine for fermentation, it can be freely transported to any location with unrestricted movement distance, making it more convenient and cost-effective to pour from one fermentation tank to another.

2. Transport the materials to the designated location, activate the crushing function, and the materials leak out from under the forklift to mix evenly, achieving the effect of crushing, mixing, and flipping! Improved the powder fineness and uniformity of compost objects. Reduce nutrient volatilization. Provide resources for the next production granulation.

3. The entire machine has good rigidity, balanced force, simplicity, reliable performance, easy operation, and strong adaptability to the field. It is composed of a sturdy frame and national standard components, making it easy to use and maintain.

Product advantages and characteristics of chicken manure rotary dryer

fertilizer granulator Oct 19, 2023

The chicken manure rotary dryer is suitable for drying organic fertilizers, slag, clay, limestone, phosphogypsum, steel plant water slag, power plant coal sludge, and sewage treatment plant sludge without materials. It has the characteristics of large drying capacity, stable operation, low energy consumption, convenient operation, and high yield.

Product advantages of chicken manure rotary dryer:

1. High heat exchange efficiency: The material exchanges heat with the hot air flow in the inner cylinder in the form of radiation, convection, and conduction, while the heat exchange in the outer cylinder is combined in the form of conduction and convection.

2. The cylinder adopts an integrated spiral tube with non circular weldability: Most manufacturers’ rotary drying machine cylinders are produced by rolling steel plates and welding them together. Tongda’s rotary drying machine cylinders are carefully selected and purchased from large factories, which not only have uniform thickness but also first-class concentricity, some of which solve the defects of the rotary welding cylinder of the drying machine.

3. Advanced technology and wide application range: This machine adopts a material and hot air flow co flow drying process, with a wide range of shared use. It can adapt to the drying of various raw materials such as clay, coal, slag, iron powder, and is also suitable for drying various loose materials in metallurgy, chemical industry, and other parts.

4. Multiple design of lifting plates to reduce wind motion: Various design of lifting plates, with an organic combination of angle shaped lifting plates and ten thousand shaped lifting plates, enable more complete exchange of materials and hot flue gas, and reduce the mechanism of “wind tunnel” generation inside the dryer cylinder.

Organic fertilizer equipment promotes agricultural development and environmental protection

fertilizer granulator Oct 19, 2023

Bio-organic fertilizers improve the utilization rate of chemical fertilizers and reduce environmental pollution. Long-term application of chemical fertilizers makes the utilization rate of chemical fertilizers only 30%, and a large amount of fertilizers are leached by rainwater into groundwater or flow into rivers and lakes, causing environmental pollution. Biological fertilizer not only reduces the application amount of chemical fertilizer, but also a small amount of fertilizer entering the soil is in a stable state under the action of microorganisms, which is conducive to the absorption and utilization of crops and improves the utilization rate of fertilizer.

The technical route of organic fertilizer npk manufacturing process equipment processing bio-organic fertilizer development is based on soil beneficial microorganisms (including fungi with nitrogen fixation, phosphorus solution, potassium solution and function of stimulating crop growth and disease resistance) as the core active fertilizer source and organic matter. , inorganic substances and trace elements as the matrix carrier of the compound bioactive fertilizer. Among them, the core part of microorganisms and the matrix carrier can be assembled according to different regions and soil fertility conditions.

Organic fertilizer equipment: According to the production characteristics of bio-organic fertilizer, the plant configuration and simple production process should be equipped with a complete set of special equipment for the production and processing of organic fertilizer. For granulation, a mixer and add granilators,for example npk fertilizer granulator、disc granulator machine、rotary drum granulator、drum granulation etc.

Environmental protection facilities and labor safety of organic fertilizer equipment (1) It is produced by agglomeration method, and the noise level of equipment such as granulation and crushing is obviously lower than the national standard, and the noise pollution to the surrounding environment is very small; (2) The product is non-toxic and low-odor, safe for humans and animals , there are no three wastes in the production area, only a small amount of domestic waste water, which has no impact on groundwater resources; (3) raw materials, semi-finished products and finished products are not inflammable and explosive items, and only need conventional fire prevention measures; (4) all The equipment has isolation protection devices, as long as the safety production education is strengthened and the normal operation is done according to the operating procedures;

Characteristics and advantages of pig manure organic fertilizer drum screening machine

fertilizer granulator Oct 19, 2023

Organic fertilizer is not only an ideal base fertilizer in agricultural production, but also serves as topdressing, providing various nutrients for crops during their growth period. Organic fertilizer, commonly known as farm manure, refers to slow-release fertilizers that contain a large amount of biological substances, animal and plant residues, excreta, biological waste, and other substances. Organic fertilizer not only contains essential large and trace elements for plants, but also rich organic nutrients. Organic fertilizer is the favorite fertilizer for crops.

The pig manure organic fertilizer drum screening machine is a commonly used equipment in fertilizer production. It is mainly used for the separation of finished products and returned materials, and can also achieve product grading to ensure uniform classification of finished products. The machine adopts a combination type screen, which is easy to maintain and replace. Its structure is simple, operation is convenient, and operation is stable, making it an ideal equipment in compound fertilizer production.

The characteristics and advantages of the pig manure organic fertilizer drum screening machine:

1. High integrity: Except for the finished material stacking belt conveyor, all systems are integrated into a single overall framework, ensuring the integrity of the equipment while leaving appropriate maintenance and inspection space. Highly integrated, convenient and safe for storage or transportation at the construction site.

2. Work reliability: The screening system at the core of the drum screening machine adopts the mixing principle of a mixer. The raw materials are subjected to continuous spiral blades rolling, pushing, and mutual friction between materials in the mixing drum, with strong natural and high reliability.

3. The rolling screen cylinder is horizontally placed to ensure that the material flow is rolled more than four times between the spiral blades of the screen cylinder, causing the sand material to repeatedly roll and fully disperse and screen. Different from the phenomenon of incomplete screening and mixing caused by the mutual impact and squeezing of large and small materials or the vibration of large and small materials caused by inclined rolling screens or inclined vibrating screens.

granulation advantages of organic fertilizer granulator for cattle and sheep manure

fertilizer granulator Oct 19, 2023

The main performance characteristics of the cow and sheep manure organic fertilizer granulator are: the particles produced are spherical, with an organic content of up to 100%, achieving pure organic granulation. By utilizing organic matter particles under a certain force, the organic fertilizer granulator has the characteristic of being able to grow and embed each other, and there is no need to add binders during granulation. The particles are solid and can be sieved after granulation, reducing drying energy consumption. The organic matter after fermentation does not need to be dried, and the moisture content of the raw material can be between 20-40%.

From the perspective of a sheep farm, sheep manure is a waste, and whether it can be re developed and fully utilized has become a focus of attention. But at present, this issue is no longer a difficult point. With the emergence of various advocacy and incentive policies launched by national and local governments to develop the organic fertilizer industry, the time for the large-scale and industrial development of cow manure commodity organic fertilizer has become more mature.

The roller extrusion granulation machine is a new generation of granulation equipment independently developed by our company. Produced using a non drying room temperature process and formed in one go. This equipment has low investment, energy conservation and consumption reduction. Equipped with corresponding equipment, it can form continuous and mechanized production capacity. Wide adaptability of raw materials, suitable for granulation of organic fertilizers, compound fertilizers, pharmaceutical, chemical, feed and other raw materials. The product has a high granulation rate and can produce various concentrations and types of compound fertilizers (including organic fertilizers, inorganic fertilizers, biological fertilizers, magnetized fertilizers, etc.), especially rare earth, potassium fertilizers, ammonium bicarbonate, ammonium chloride, ammonium sulfate series compound fertilizers. The shape and size of the ball and socket on the roller skin can be made according to customer requirements, Currently, they all adopt a flat ball shape.

The cow and sheep manure organic fertilizer granulator adopts an eugenic formula, which does not require drying and is produced at room temperature. The product is rolled and formed in one go, ensuring that the quality of the product meets the technical requirements of compound fertilizers. It is a new generation of high, medium, and low concentration specialized compound fertilizers used for the production of various crops and energy-saving and consumption reducing products in the compound fertilizer industry.

Maintenance methods for equipment in the entire organic fertilizer production line

fertilizer granulator Oct 19, 2023

The complete set of equipment for organic fertilizer production line generally includes organic fertilizer granulator, tumbler, dryer, pulverizer, dust removal system and other equipment. For the production of granular organic fertilizer, the granulator is essential, and the granulator includes npk fertilizer granulator, disc granulator machine, drum granulator, drum granulator, etc. The quality of the machine is inseparable from its maintenance. No matter how good the machine is, it will not last long if it is not oiled or overhauled. Maintenance is the guarantee to ensure the normal production of the entire system. It is also important to replace the vulnerable parts in the maintenance process.

First of all, pay attention to the “original match”. If conditions permit, a set of wearing parts can be provided to the organic fertilizer manufacturer. Because the original parts have a better match with different equipment in terms of material, size or quality. And most of the original parts have a perfect after-sales service system. Therefore, it is recommended that consumers should go to the host manufacturer to buy.

Secondly, when comparing prices, many consumers are easily misled by various manufacturers, thinking that the accessories of the equipment are similar, the fertilizer granulator machine price is low, or the price of a complete set of organic fertilizer equipment is low. In fact, this is not the case. Due to the simpler manufacturing process and low production cost of counterfeit and shoddy products, they often attract consumers with lower prices, while the quality is greatly reduced.

The quality of organic fertilizer production line parts in the assembly process of mechanical equipment directly determines the application quality of the assembly process. Therefore, designers must reasonably design the performance, quality, shape and size of the mechanical parts themselves, so as to avoid the quality damage of the mechanical parts due to various factors during the long-term transportation, storage and subsequent installation process. The effect is destroyed.

Equipment structure characteristics of organic fertilizer disc granulator

fertilizer granulator Oct 19, 2023

Organic fertilizer granulation and ball forming disc processing equipment, disc granulation machine (also known as ball forming disc), the granulation disc adopts an overall circular arc structure, with a granulation rate of over 93. The granulation disc has three discharge ports, which are convenient for intermittent production operations, greatly reducing labor intensity and improving labor efficiency. The reducer and motor are driven by flexible belts, ensuring smooth starting, reducing impact force, and improving equipment service life. The bottom of the granulation disc is reinforced by multiple radiating steel plates, Sturdy and durable, never deformed. The thickened, weighted, and sturdy base design eliminates the need for anchor bolts to fix, ensuring smooth operation. It is an ideal equipment for granulating organic and composite fertilizers.

Organic fertilizer granulation and ball forming disc processing equipment, the disc granulator is composed of ball forming disc, bridge device, motor, reducer, frame, scraper device, etc.

Structural characteristics of organic fertilizer granulation and ball forming disc processing equipment:

1. The bottom of the ball forming disc is reinforced with multiple radiating steel plates, which have high strength and stiffness;

2. The transmission gear adopts high-frequency quenching treatment, with a long service life;

3. The reducer and motor are driven by flexible belts, ensuring smooth starting and low impact force;

4. The transmission system has added a bridge device to reduce the direct impact of gears and reducers, improving the stability of equipment operation while also improving the service life of main components;

5. Adopting a unique unpowered combination scraper device, the auxiliary power consumption is reduced.

Granulation process and equipment of small pig manure organic fertilizer production line

fertilizer granulator Oct 19, 2023

The small-scale pig manure organic fertilizer production equipment is a type of equipment that uses chicken, sheep, and pig manure as the main raw materials, adds a certain amount of nitrogen fertilizer, phosphorus fertilizer, potassium fertilizer, magnesium sulfate, ferrous sulfate, and other substances, and ferments rice bran, yeast, soybean meal, and sugar for a certain period of time as biological bacteria. Under the action of sulfuric acid, it is mixed fermentation to produce biological fertilizer.

The small-scale pig manure organic fertilizer production equipment is necessary for the development of circular economy, the construction of a resource-saving and environmentally friendly society, in line with relevant national industrial policies, and is conducive to the sustainable development of production. It can promote the modernization, scale, and standardization of production on the right track.

Small pig manure processing particle fertilizer production line process: using a composting machine to ferment the raw materials – crushing the fermented organic fertilizer – stirring the raw materials evenly by a mixer – granulating by a particle machine – drying by a dryer to evaporate the moisture in the particles – cooling by a cooling machine to quickly reduce the particle temperature – screening by a screening machine to screen out unqualified particles and re crush them for granulation – coating qualified particles – for organic fertilizer finished products Quantitative bagging.

The equipment for processing pig manure into organic fertilizer is advanced in technology and compact in structure. Harmless live bacterial preparations are used to treat livestock and poultry manure, and biological fermentation is carried out under the action of various beneficial microorganisms. After fully decomposing the organic matter, nutrients are released, and the resulting biological heat and high-temperature fermentation process can kill insect eggs and bacteria, purify the environment, detoxify and deodorize, achieving resource utilization and industrialization, low energy consumption, harmless treatment, and stable product quality.