Process of disc granulator in organic and inorganic fertilizer production line

fertilizer granulator Aug 5, 2023

The disc angle of the disc granulator adopts an overall circular arc structure, and the granulation rate can reach over 93%. The disc granulation disc is equipped with three discharge ports, which facilitate intermittent production operations, greatly reducing labor intensity and improving labor efficiency. The reducer and motor of the disc granulator are driven by flexible belts, ensuring smooth starting, reducing impact force, and improving the service life of the disc granulator equipment. The bottom of the disc granulator is reinforced with multiple radiating steel plates, which are sturdy and durable, and will never deform. The thickened, weighted, and sturdy base design of the disc granulator  the need for anchor bolts for fixation and ensures smooth operation. The main gear of the disc granulator adopts high-frequency quenching, which doubles its service life. It has the advantages of uniform granulation, high granulation rate, stable operation, sturdy and durable equipment, and long service life, making it an ideal equipment for users to choose from.

The production line of organic and inorganic fertilizer disc granulator can be divided into five main parts:

1. Frame part: Due to the fact that the entire transmission and rotating parts of the machine body are supported by the frame and subjected to significant force, the frame part of the machine is welded with high-quality carbon channel steel and has passed strict quality certification and specific technical requirements, achieving the purpose of using this machine.

2. Adjustment part: The most important part of the entire machine is the granulation disc, and the entire center of gravity of the granulation disc is installed on the adjustment part. Our company specializes in welding high-quality carbon steel plates and channel steel, and has passed strict quality certification, all of which meet the requirements for use in this machine.

3. Transmission part: The optimization of the transmission part of the entire machine is crucial, and the overall work is carried out accordingly. The electric motor and reducer installed on the transmission adjustment frame are all selected from ISO/9001 quality system certified inspection free products, with reliable quality. The electric motor drives the pulley and V-belt. The reducer and small gear are driven by the small gear to drive the large gear on the granulation plate, which operates the granulation plate. In addition, both large and small gears adopt high-frequency quenching, with a service life twice that of the original. The entire granulation plate is fixed on the driving shaft on the regulating plate, and the column head connection part adopts a taper fit, which is more reasonable in design;

4. Pelleting disc part: The angle of the granulation disc of this machine adopts an overall arc design, with a granulation rate of over 93%. The bottom of the granulation disc is also reinforced with multiple radiating steel plates, which is sturdy and durable, and will never deform;

5. Automatic cleaning part: This part is installed above the granulation plate, forming a lower frame shape, and is equipped with an automatic cleaning plate to remove materials adhering to the plate wall during the production process, greatly improving the service life of the machine and saving labor.

Precautions for Operation of Organic fertilizer Disc Granulator

fertilizer granulator Aug 5, 2023

Organic fertilizer granulation equipment: the granulation of mixed fertilizer is an important process of granulation process, it is not only related to the internal and external quality of the product, but also related to the size and cost of production, and the granulation production process in addition to the material and chemical properties of the material itself, but also closely related to the form and mechanical properties of granulation equipment. The main types of Npk fertilizer granulating equipment are disc granulator, drum granulator, biaxial granulator, extrusion granulator and spray granulator and so on.

Matters needing attention when operating disk granulator:

1. Water quantity: control of water content in operation of disc granulator of organic fertilizer equipment. When the disc granulator is running, the skew disk granulator is used. The granulation process requires a high water content, and poor water control can lead to a decrease in granulation speed.

2. Materials: Pay attention to the quality of various materials to ensure that sundry, large and large particles are not mixed into the feed. In addition, they should also pay attention to the temperature of the equipment feed, because if the temperature of the die head is too high, the material can easily break and stick to the die head after starting.

3. Disk inclination: pay attention to the change of disk granulator inclination when operating. The disk granulator has a certain dip Angle. If the inclination changes due to accidents, it will also affect the granulation rate of organic fertilizer particles, and also affect the service life.

4. Body temperature: The operator should also pay attention to the temperature change of the body at any time. During the normal operation of the granulator, the operator should maintain a stable machine temperature, do not let the temperature rise and fall.

5. Speed: When using the disk granulator, in order to ensure that the particles produced are uniform, smooth and complete, attention should be paid to ensure that the feed is uniform and sufficient. The feed speed and feed speed of the equipment should be properly matched to avoid the decline of particle quality and output.

Commissioning steps for complete equipment of Organic fertilizer production line

fertilizer granulator Aug 2, 2023

The small-scale manure Organic fertilizer production line fundamentally improves the pollution problem of agriculture and animal husbandry. A large amount of livestock manure produced by the farm is used to produce green Organic fertilizer. Organic fertilizer is returned to the field to plant organic agriculture. Agricultural wastes and agricultural fruits are fed to various livestock and poultry to form a natural green ecological biological chain, maintain Balance of nature, and let us find a new pastoral life.

Commissioning steps for complete equipment of Organic fertilizer production line:

1. Before starting the complete set of equipment for Organic fertilizer production line:

Due to the fact that the components of the new equipment have not yet been worn in, it is necessary to warm up the equipment during startup, which usually takes 40-50 minutes. For specific operations, first raise the temperature to the point where you can manually pull the triangular belt of the motor until it is free, and then continuously pull the motor 8-10 times according to the normal working option. Continue heating up for about 10 minutes.

2. Temperature control after startup of complete equipment of Organic fertilizer production line:

We have preliminarily adjusted the temperature of the equipment before startup. The treatment of materials by the complete set of equipment of Organic fertilizer production line in the production process is determined by the characteristics of the materials themselves. Therefore, after startup, we need to continue to heat up, because normal production needs to continue to supplement heat; Adjust different temperatures based on different properties of plastic.

3. When the Organic fertilizer production line works normally:

During normal operation, the machine temperature should remain stable and not fluctuate from high to low. Near the vent hole, the temperature of the machine head should be maintained at around 200 ℃. At this temperature, most materials can generally be processed well.

4. Shutdown of complete equipment of Organic fertilizer production line:

First of all, cut off the power supply of the host machine, and remove the head plug (with wrench) of the complete set of equipment for Organic fertilizer production line. Preheat separately before next use.

The installation sequence of complete sets of equipment for Organic fertilizer production line is scientific. The installation plan of complete sets of equipment for Organic fertilizer production line is considered from many aspects. The demonstration of relevant technical factors and the installation sequence are scientific and cannot be changed at will. Only by purposeful, planned and orderly installation of complete sets of equipment for Organic fertilizer production line can the best installation effect be achieved and work efficiency be improved. In addition, safety factors are also considered in the installation plan of complete sets of equipment for the Organic fertilizer production line. To ensure that there are no accidents in the use process is the real quality assurance.

Organic fertilizer granulator is an important equipment in Organic fertilizer production line

fertilizer granulator Aug 2, 2023

The key component of organic manure is soil organic matter, which enhances the soil organic matter content in the soil layer. Soil organic matter can improve soil layer physics, organic chemistry and microbial characteristics, organic fertilizer equipment to mature soil layer, fertilize the cultivated land. In rural areas, the saying “the land is raised by dung” reflects the effect of organic manure fertilizer on improving soil layer to a certain extent. In the process of producing organic fertilizer, organic fertilizer granulation is an important link, the following analysis of granulator.

Commonly used granulating organic fertilizer equipment are: disc granulating machine, drum granulating machine, wet granulating machine, roll extrusion granulating machine, flat mold granulating machine, ring film granulating machine. Each type of granulator makes different particle conditions, applicable materials have certain requirements, can be determined according to the selection of raw materials granulator varieties. Prices range from several thousand yuan to tens of thousands of yuan. Because the output is not the same, the size of the granulator is not the same, there are very small pelletizers, and there are also large pelletizers.
The disk granulator uses the motor as the power to drive the inclined disk to rotate. The internal scraper prevents the material from sticking to the bottom of the disk. When the material rotates to the top, it rolls down by itself, like a snowball into particles. It is suitable for non-viscous powdery materials, disc organic fertilizer granulator plate bottom to take a number of radiation steel plate strengthening, durable, permanent fixed shape. Organic fertilizer disc granulator thickened, weighted, solid base decision, do not need anchor bolt fixed, stable operation.

Principle and advantages of drum granulator for compound fertilizer and Organic fertilizer

fertilizer granulator Aug 2, 2023

Drum granulation production is a process in which composite fertilizer equipment achieves thermal granulation of composite fertilizer. By increasing the temperature of the material and increasing the solubility of salt in the granulation water system material, the liquid phase quantity that meets the granulation requirements of the material is obtained at low moisture content, reducing the thermal energy consumption in the drying process, and improving the production capacity of the equipment. Therefore, the quality of granulation performance is the key to determining the yield and quality of composite fertilizer produced by drum granulation.

The time and frequency of material rolling in the drum granulator are the primary factors determining the balling rate and particle roundness.

The principle of compound fertilizer Organic fertilizer drum granulator is that materials rely on surface tension, appropriate liquid phase, extrusion force generated by rolling between materials, and small particles as the core in the correct movement direction of materials in the Organic fertilizer drum granulator, and absorb and adhere to small particles during rolling.

The higher the frequency of rolling within a certain period of time, the higher the sphericity rate, and the more rounded the particles become after forming. In the production process, we have encountered two situations due to the different friction between materials and compound fertilizer Organic fertilizer drum granulator.

1. Compound fertilizer Organic fertilizer drum granulator has a large internal surface finish, which reduces the friction between materials and cylinder wall and weakens the upward movement of materials. If materials do not roll, particles cannot be made. In view of this situation, we can solve this problem by adjusting the rotating speed of compound fertilizer Organic fertilizer drum granulator and installing a small board inside.

2. The reason is that the materials in the compound fertilizer Organic fertilizer drum granulator stick to the wall seriously, and the friction between the materials in the compound fertilizer Organic fertilizer drum granulator and the drum wall is increased, lifting the materials in the machine too high, causing the materials to fall down from the top, so that the particles formed are not round and there are too many large particles.

On the one hand, it is caused by too many sticky materials in the material. In this case, we adopt changing the process formula to reduce the amount of sticky materials used to solve the problem;

On the other hand, the internal roughness of the drum granulator for compound fertilizer Organic fertilizer is caused. We can solve this problem by changing the internal materials and increasing the smoothness of the drum granulator for compound fertilizer Organic fertilizer.

Several problems of livestock manure processing Organic fertilizer

fertilizer granulator Aug 2, 2023

The selection of small chicken manure powder Organic fertilizer production line is relatively simple. The main equipment includes mixer, dumper, refining equipment, automatic packaging machine, and belt conveyor. The small Organic fertilizer powder production line for chicken manure generally selects small mixers, shallow tank dumpers or strip stack dumpers, refining equipment, automatic packaging machines, etc. The premixing equipment of large powdery Organic fertilizer production line is generally double screw mixer or unpowered mixer, and the dumper is shallow groove dumper, spiral dumper or chain plate dumper, which is generally determined according to their own capital situation and automation level. To refine the equipment, it is necessary to choose 2-3 large pulverizers, or choose screening and crushing first to save some energy. This is because the fermented organic raw materials have high moisture content, high difficulty in crushing, and high power of the equipment. In order to achieve high yield, high efficiency, and energy conservation, screening and refining equipment must be selected. After packaging, this packaging must choose Organic fertilizer powder packaging machine!

Several problems of livestock manure processing Organic fertilizer

(1) The collection and transportation of waste is quite troublesome and difficult to mechanized. It is recommended to use a transfer yard for collection and storage, while reducing the intensity of manual work and the moisture content of feces. If conditions permit, container storage can be used for secondary transportation.

(2) When designing industrial composting for tower fermentation, microbiologists, architects, engineers, and others need to participate together, carefully select mechanical equipment, and try to ensure composting efficiency while reducing operating energy consumption to reflect the advantages of mechanized production.

(3) In the early stage of composting, a large amount of odor is often emitted, and these waste gases are generally collected and passed into deodorization equipment for processing, or membrane fermentation technology is used, and microorganisms are added to compost and covered with film for fermentation. Dust laden tail gas generated by Organic fertilizer granulators, dryers, etc. can be treated by cyclone dust collectors, box type dust collectors, gravity settling chambers, etc. to remove most of the dust, and the recovered dust can be sent back for re granulation. The exhaust gas after dust removal is sent to the washing tower for repeated rinsing with circulating washing liquid, and can only be discharged after meeting the national air emission standards. The washing solution used for spraying enters the settling tank, with some used for self circulation and some used for granulation. The settling tank needs to be regularly replenished with clean water to maintain normal circulation.

Why is Manure granulator the main equipment in Organic fertilizer production line

fertilizer granulator Aug 2, 2023

Chicken manure organic fertilizer granulator is the production of organic fertilizer special machinery. It has become more and more popular in recent years. The market feedback of organic fertilizer granulator is very good. Organic fertilizer granulator manufacturers are also developing in the competition. Why organic fertilizer granulator become the main force of organic fertilizer equipment?Increasing the amount of organic fertilizer can effectively solve the pollution of organic waste to the environment in livestock and poultry industries, reduce the nitrate content of fertilizer to groundwater, reduce the surface water eutrophication caused by non-point source pollution, which is conducive to improving the safety and quality of agricultural products, preventing and controlling input pollution, and the ecological and environmental benefits are extremely significant. Organic fertilizer meets the principle requirements of safe and pollution-free green agricultural products production. It is a kind of fertilizer with a very promising future

With the increasing market demand for chicken manure, The production scale of the manufacturer becomes larger, to improve the quality, the manufacturer must add chicken manure organic fertilizer production equipment, organic fertilizer production equipment horizontal mixer can make microorganisms can be evenly mixed in chicken manure and other raw materials, the use of organic fertilizer turning machine after full fermentation, need to use chicken manure dryer to remove the water in the fermentation products, and choose organic fertilizer granulation mechanism grain after fertilizer packaging scale, Save more labor costs, high production efficiency.For the organic fertilizer equipment industry, the increasingly fierce competition in the market economy is an opportunity. Zhengzhou Huaqiang as fertilizer equipment manufacturers, whether the quality of equipment or the quality of technology, to the after-sales service in the industry is relatively good, of course, there are beautiful fertilizer granulator prices. We seriously and responsibly manufacture new equipment, responsible for their own products, responsible for the safety of users, start from the details, carefully create excellent products in the industry.

Precautions for daily use of Organic fertilizer granulator

fertilizer granulator Aug 2, 2023

Cattle and sheep dung Organic fertilizer granulator uses the current high-tech technology and is widely used. Organic fertilizer granulator is used to granulate some organic substances. It has many characteristics and is more advanced than other granulators. Before granulation, those materials do not need to be operated. Organic fertilizer granulator manufacturers, for example, must be dry. There are also swing granulators and extrusion granulators in Organic fertilizer granulators. Their principles are similar. We need to pay attention to some operations. When we first use it, we need to regularly inspect some parts to see if they are working properly. For some damaged parts, we need to check their severity and take good measures to make some changes to them. When installing the Organic fertilizer granulator, we should use anchor bolts to fix it. When installing, we should pay attention to that the machine should be at a 90 degree angle with the ground. When formally using it, we should try to use it to see if it is normal, and then we can really let it work.

Precautions for daily use of Organic fertilizer granulator:

1. When using the new machine for the first time, take 10 kilograms of grass powder (or sawdust) and 2 kilograms of fine sand, add (about 1.5 kilograms) vegetable oil or waste oil (note: it can also be replaced by grinding materials with high oil content), and mix well. Turn the gap adjustment screw until the gap between the roller and the template is between 0.1 and 0.3 millimeters. Make the two pressure rollers rotate at the same speed. Gradually add oily materials and repeatedly squeeze the squeezed particles to ensure smooth lubrication of the membrane hole. Then slowly add the required mixed materials for processing. If you feel that the membrane hole resistance is high, the production is low, or there is no discharge, you can repeatedly grind the membrane plate according to the above method to ensure smooth lubrication of the membrane hole before proceeding with processing;

2. Install the granulator stably, adjust whether the belt tightness and rotation direction are normal, and whether the screws at each part are loose. Loosen the gap adjusting screw on the roller shaft seat, so that the machine can be put into use after it is started normally without load;

3. Start the machine after adding Hyperbola Gear oil to the gearbox;

4. In the Organic fertilizer production line, if there are more refined fibers in the material processing, about 5% water should be added. If there are more refined fibers in the mixed material, the amount of water can be reduced as appropriate, and this water will be used in the extrusion process;

5. After processing, loosen the gap adjustment screws. Keep the roller in a free state, and after stopping, remove the dirt from the upper and lower storage materials, especially the remaining materials under the swing plate, to avoid damaging the bearings.

Structure and details of vertical disc mixer for Organic fertilizer

fertilizer granulator Aug 2, 2023

The disc granulator mainly consists of a granulator disc, a spraying system, a transmission device, a bracket, etc. During the production process, powder materials are transported by belt conveyors to the granulation discs in the disc granulator. A rotating disc tilted at 50 ° rotates together with animal materials. When the material reaches a certain height, its gravity and inertia are separated from the disc under the action of force and slide along the bending path to complete the rolling required for granulation. At the same time, the liquid injected by the spray system will be evenly sprayed on the rolled materials to make them agglomerate into particles, thus completing the whole granulation process. According to the principle of the granulation process application, we can call it particles. The disc granulation process. When continuously adding raw materials, particles fall into the lower belt conveyor device through centrifugal force under the action of centrifugal force.

In organic inorganic compound fertilizers, there is also a new type of compound fertilizer granulator, which has been improved on the basis of the mixer granulator, but solves the problem of material wall extrusion and produces particles. It’s also very beautiful. The diversification of raw materials promotes the diversification of Organic fertilizer granulation equipment. Equipment suitable for its own materials can be used to maximize the performance of the entire Organic fertilizer equipment.

The vertical disc mixer for Organic fertilizer uses carbon steel, polypropylene plate lining or stainless steel plate according to the different materials mixed, so it is not easy to stick materials and wear. The vertical mixer uses cycloidal pinwheel reducer, which has the characteristics of compact structure, convenient operation, uniform mixing, convenient unloading and transportation.

Composition and details of Organic fertilizer vertical disc mixer:

1. Frame part: all working bodies of Organic fertilizer vertical disc mixer are installed and fixed on the frame. The frame of this machine is welded with carbon steel plate and channel steel, and has passed strict product certification and specific process requirements, which has reached the purpose of this machine;

2. Transmission connection part: Organic fertilizer vertical disc mixer uses cycloidal pinwheel reducer to drive the main shaft to rotate, and the main machine working part uses nylon pin as the transmission connector phase tooth and transmission drive, which is convenient for assembly and maintenance;

3. Mixing work part: transmitted to the main shaft through a pin coupling by the transmission wheel. The Organic fertilizer vertical disc mixer turns the materials evenly in the mixing room, so that the materials can be fully combined, thus greatly reducing the residual amount of materials.

How to use NPK fertilizer production line to produce composite fertilizers

fertilizer granulator Aug 2, 2023

In many parts of the world, agricultural soils are running out of potash. Some soils were high in potassium when they were first planted long ago. However, after years of intensive planting and repeated removal of nutrients during harvest, many fields now require regular potash inputs to maintain their productivity. Nitrogen, phosphorus and potassium fertilizers are essential nutrients for crop production.
The npk fertilizer production line is used to produce fertilizer containing sufficient nitrogen, phosphorus and potassium, which helps plant growth, increase seed and fruit yield, and improve the quality of leaves and forage crops. Nitrogen, phosphorus and potassium fertilizer process is mainly composed of batching machine, blender, npk fertilizer granulator, drying and cooling machine, screen machine, dust removal machine, coating machine, automatic fertilizer packaging machine. The npk fertilizer production line (NPK) is our fertilizer product, stable operation, high quality, easy to maintain and repair. The NPK fertilizer mix line is fairly simple compared to the NPK fertilizer line. Generally speaking, nitrogen, phosphorus and potassium fertilizer mixing production line includes automatic batching machine, BB fertilizer mixer, storage hopper and fertilizer packaging machine.

Rice and wheat straw is a kind of biological resources, containing nitrogen, phosphorus, potassium, calcium, magnesium, protein and other mineral nutrients and organic matter. Livestock and poultry manure contains a lot of protein, B vitamins, mineral elements, crude fat and a certain amount of carbohydrates. Using bioorganic fertilizer production line to produce straw and manure mixed organic fertilizer can increase soil organic matter content and a variety of bioactive substances, improve soil physical, chemical and biological properties, and improve soil fertility. Bioorganic fertilizer is also a good choice to improve soil fertility.