Equipment configuration and technical advantages of straw organic fertilizer production line

fertilizer granulator Jan 8, 2024

Small scale straw organic fertilizer equipment has different equipment configurations based on different raw materials, and suitable plans can also be made according to investment budgets. The price of organic fertilizer production line equipment for 100000 pig farms with different yields also varies. Firstly, it is necessary to consider the amount of organic fertilizer production that you want to invest in, and then inform the manufacturer of the raw materials used for processing and production. This will provide an approximate price range for everyone, and then select the appropriate production line configuration based on the expected investment.

The production equipment for straw organic fertilizer includes: fermentation tipping machine, automatic batching machine, crusher, mixing mixer, granulator, dryer, cooling machine, screening machine, coating machine, packaging equipment, belt conveyor, etc.

Technical advantages of straw organic fertilizer production equipment:

1. Straw organic fertilizer belongs to fertilizers with guaranteed quality. The quality is even better than animal manure, which contains a certain amount of heavy metals;

2. Wheat straw and other raw material resources are abundant and cost-effective;

3. The future market space is vast, and with the implementation of green production increasing models in China this year, organic fertilizers will become increasingly scarce.

The so-called small-scale straw organic fertilizer production line equipment has relatively small production capacity, less equipment footprint, and lower investment costs. The equipment cost for small-scale organic fertilizer production lines is about 100000 yuan, and the operation is very simple. The requirements for factories and equipment are low. Combined with the current national ecological civilization strategy, the market space and demand for organic fertilizer are very large. Investing in small-scale organic fertilizer equipment is a good choice.

Fermentation process flow of organic fertilizer equipment for chicken manure processing

fertilizer granulator Jan 8, 2024

The complete set of equipment for chicken manure organic fertilizer is a series of production equipment that uses chicken manure as raw material, undergoes high-tech equipment fermentation and processing, and produces organic fertilizer.

Process flow of organic fertilizer equipment for chicken manure processing:

Chicken manure+straw powder+corn flour+bacterial strain – stirring – stacking – (fertilizing) – drying – packaging – mixing chicken manure with an appropriate amount of straw powder before leaving the factory. The amount of mixing depends on the moisture content of the chicken manure. Generally, fermentation requires a 45% moisture content, which means kneading into a ball with fingers to see water, but not dripping. Release your hand and touch it to disperse. Then add corn flour and bacterial strains. The function of corn flour is to increase sugar content for bacterial fermentation, allowing multi-dimensional complex enzyme bacteria to quickly gain an advantage. The equipment of the chicken manure organic fertilizer production line then feeds the prepared mixture into the mixer for stirring, making sure to mix evenly and thoroughly without leaving any raw blocks. The stirred ingredients are stacked into long strips with a width of 1.5-2 meters and a height of 0.8-1 meters, covered with burlap bags for aerobic fermentation.

Heap for one day to heat up, two days to be odorless, three days to loosen, four days to become fragrant, and five days to become fertilizer. Specifically, the temperature during stacking can reach 60 ℃ to 80 ℃, killing diseases and pests such as Escherichia coli and insect eggs; The next day, the odor of chicken manure was eliminated; On the third day, the compost became loose and dry, covered with white mycelium; On the the fourth day, it sent out a kind of wine yeast fragrance; On the fifth day, the bacterial fertilizer will ferment and mature, and can be bagged and shipped out after being slightly dried. Green ecological organic fertilizer has an organic matter content of over 45%, making it a nutritious and comprehensive organic fertilizer. If different elements are added in a targeted manner, a series of specialized fertilizers for various crops such as vegetables, flowers, fruit trees, grains, cotton, and oil will be formed. Chicken manure organic fertilizer equipment is used to produce green ecological organic fertilizer.

Since the emergence of the technology of chicken manure organic fertilizer production line, we have done a lot of practical things for the people, and using organic fertilizer equipment to produce organic fertilizer is also a very profitable project. From having organic fertilizer equipment to now, there are many enterprises producing organic fertilizer equipment, which also provides us farmers with a lot of convenience, including large and small equipment.

Proper maintenance of organic fertilizer equipment to increase service life

fertilizer granulator Jan 8, 2024

The organic fertilizer production equipment of biological plants is one of the enterprises that are prone to explosion. Dust is one of the most common and easily explosive factors. During the production of bio organic fertilizer production equipment, the combustible dust generated or overflowed is easily mixed with air to form a combustible gas solid mixture, which is called combustible dust. Its fast burning flame spreads in unburned dust, rapidly releasing energy, causing rapid pressure rise and explosion.

How to do the maintenance of organic fertilizer production equipment?
1, the bearing in the organic fertilizer equipment bears all the load of the machine, and the lubrication and maintenance of the bearing should be done
2, the tire is easy to loose to check frequently and replace in time
3, often check the wear degree of organic fertilizer production equipment wearing parts, timely replacement
4. If the rotating gear in the production of organic fertilizer equipment has impact sound during operation, it should be stopped immediately for inspection.
Do daily maintenance, maintain the initial and basic state of organic fertilizer equipment, constantly discover, prevent and repair natural degradation, so that organic fertilizer equipment can be repaired in the potential failure state, is the significance of organic fertilizer production line daily maintenance work.

Equipment and price of small-scale chicken manure processing organic fertilizer production line

fertilizer granulator Jan 8, 2024

The equipment for the chicken manure processing organic fertilizer production line is not fixed as we imagine, but needs to be determined based on the site and materials. Therefore, the chicken manure processing organic fertilizer production line equipment configured for each customer is different. If producing powdered organic fertilizer for processing, only one fermentation equipment, crusher, and screening machine, needs to be invested. The investment is just tens of thousands of yuan (based on production volume and equipment selection).

The entire set of small-scale chicken manure processing organic fertilizer production line equipment only requires fermentation equipment, crushers, mixers, granulators, screening machines, and packaging machines with low configuration. This belongs to the basic configuration, and devices are added according to the actual needs and requirements of the customer. Therefore, the price of the entire set of organic fertilizer production line equipment for chicken manure processing ranges from tens of thousands to hundreds of thousands.

1. Determine the size of organic fertilizer equipment, such as the annual production of tens of thousands of tons or the hourly production of tons, in order to determine the price.

2. Determining the shape of the particles means choosing what kind of granulator to use: powder, cylindrical, flat spherical, or standard circular. The commonly used equipment for granulating organic fertilizers includes: disc granulator, drum granulator, wet granulator, roller extrusion granulator, flat mold granulator, and ring film granulator. The selection of granulators should be determined based on the local fertilizer sales market. The particle shape is different, the process of organic fertilizer equipment is also different, and the price of organic fertilizer equipment is also different.

3. Determine the configuration level of organic fertilizer equipment: The configuration level varies, the price of organic fertilizer equipment varies, and the amount of labor used varies. The stable and high production of organic fertilizer equipment also varies. Generally, higher configurations need to be added, including automatic batching device, automatic packaging device, automatic quantitative feeding device, cyclone dust removal with water and dust removal.

4. Determine the type of fertilizer to be produced. It is a compound fertilizer organic fertilizer equipment or an organic fertilizer organic fertilizer equipment. For the same yield, organic fertilizer organic fertilizer equipment generally considers high moisture content and the strain is not resistant to high temperatures. The model is generally larger than the compound fertilizer model. There are generally four types of organic fertilizers, including pure organic fertilizer, organic-inorganic compound fertilizer, bio organic fertilizer, and compound microbial fertilizer. The equipment for organic fertilizers varies slightly depending on the variety.

5. Selection of fermentation flipper: The general fermentation forms include stack fermentation, shallow tank fermentation, deep tank fermentation, tower fermentation, and rotary drum fermentation. The fermentation methods and equipment for organic fertilizer fermentation are different. Generally, a shallow groove turner is more suitable for aerobic fermentation principles (the advantages of a shallow groove turner are that it is more in line with the principles of aerobic fermentation, is not easy to form anaerobic, has complete and complete fermentation, and has a fast fermentation speed).

6. Determine the level of environmental protection requirements: In areas with low environmental requirements, heavy dust removal is generally chosen, and the investment in organic fertilizer equipment is relatively low; Places with high environmental requirements generally choose heavy dust removal and ink dust removal, which can meet the national air emission quality standards.

Equipment composition and granulation process of pig manure organic fertilizer production line

fertilizer granulator Jan 8, 2024

When purchasing organic fertilizer equipment for pig manure processing, it is necessary to first determine the output size of the organic fertilizer equipment. It can be calculated based on annual production or monthly production. Secondly, it is necessary to determine the shape of the finished product. Organic fertilizers can be made into powder, spherical particles, cylindrical shapes, and flat spherical shapes. The different shapes of particles result in different granulator equipment used. The materials produced by the disc granulator, the rotating strand granulator, and the stirring tooth granulator are spherical; The organic fertilizer produced by the roller extrusion granulator is flat spherical, and there are various types of granulators for you to choose from.

Firstly, there are pig manure organic fertilizer fermentation equipment, which are commonly referred to in the industry as flipping machines, flipping machines, and pig manure organic fertilizer fermentation microbial agents. The fermented pig manure organic fertilizer is transported by forklift to the semi-finished product warehouse, and then onto the pig manure organic fertilizer equipment for fully automated assembly line production.

The pig manure organic fertilizer equipment includes crushing process, screening process, granulation process, drying, cooling process, particle screening process, and finally to the packaging process, which is connected by a belt conveyor. Nowadays, there are a large number of pig farming enterprises in various regions, and as a result, pig manure resources are also very abundant. Utilizing this large amount of pig manure to produce organic fertilizer solves the major problem of environmental pollution, while also producing a large amount of pig manure organic fertilizer. The economic benefits are also very considerable.

Pig manure organic fertilizer equipment processing technology fully automated production equipment, easy to operate, can start insulation devices and oxygen supply systems according to needs, create a suitable environment for bacterial growth, fast speed. The pig manure organic fertilizer processing equipment also uses aerobic fermentation, fully utilizes fermentation heat, and the fermentation cycle only takes 5-7 days. The fermentation process is not affected by seasonal climate, operates all day, and the feces are processed on the same day, which can be installed in the breeding farm, The daily processing capacity is 360 cubic meters, and the annual production capacity is 50000 tons. The organic fertilizer produced using pig manure organic fertilizer equipment not only creates economic benefits for enterprises, but also makes significant contributions to human environmental protection projects.

What are the advantages of organic fertilizer processing equipment in processing fertilizers

fertilizer granulator Jan 8, 2024

The equipment for cow manure organic fertilizer needs to include fermentation dumper, disc granulator, horizontal mixer, drum screening machine, semi wet material crusher, cooler, dryer, coating machine, automatic quantitative packaging machine and other equipment. The cow manure organic fertilizer equipment produced by our company has advanced technology, energy conservation and consumption reduction, reliable operation, stable operation, compact process layout, scientific and reasonable layout, no three emissions, convenient maintenance, and wide adaptability of raw materials. The bio organic fertilizer, organic compound fertilizer, urban sludge, domestic waste organic fertilizer, etc., which are suitable for various ratios, rank the leading level in China. As a promotion project of the national practical technology for environmental protection, chicken manure is rich in organic matter, which can provide nutrients needed for crop growth, and can also fertilize and improve the soil. There are many kinds of organic fertilizers, with a wide range of raw materials and ever-changing fertilizers.

Organic fertilizer equipment for modern processing livestock manure organic fertilizer has the following advantages:
1, the organic processing time is shortened from 30-90 days of in-situ composting to 7-15 days, and the processing time is greatly shortened
2, livestock manure can be treated every year to achieve continuous production of organic fertilizer production lines
3, the production scale can be designed according to the output of livestock and poultry manure, and the processing capacity is large
4, the whole process of livestock and poultry manure treatment is controllable, and the processing does not pollute the environment
5, after the treatment of organic fertilizer nutrition content is high, easy to transport and the use of traditional artificial compost is not suitable for the development of modern agriculture, simple composting method processing livestock manure for a long time, organic fertilizer nutrient content is low, slow release, after years of development, modern organic fertilizer processing equipment has become the future development trend of organic fertilizer production.

Pig manure is fermented and processed into fertilizer through an organic fertilizer composting machine

fertilizer granulator Jan 8, 2024

If pig manure is directly returned to the field, it will burn the roots and damage the seedlings. Pig manure can be processed into organic fertilizer through fermentation, biogas, and biogas slurry. The complete set of pig manure organic fertilizer equipment processing organic fertilizer is a more suitable method for current breeding farms. The whole process is mechanized, with low investment costs and fast cost recovery. Our company’s complete set of pig manure organic fertilizer equipment is professional in processing pig manure, which can make pig manure undergo harmless fermentation treatment and become organic fertilizer, The organic fertilizer made from pig manure has a very high nitrogen content. Pig manure organic fertilizer can maintain fertilizer and water, prevent diseases and pests, and increase crop yield.

The high moisture content of livestock and poultry manure requires the addition of crop straw, on the one hand to regulate the moisture content, and on the other hand to regulate C/N. After adding biological strains to livestock and poultry manure, a tank type turner is used for flipping. The purpose of flipping is to accelerate the fermentation speed, promote oxygen to enter the pile body, accelerate the fermentation process, and shorten the fermentation cycle.

Small and medium-sized organic fertilizer flipping machines are used for the fermentation and flipping of organic waste such as animal manure, sludge garbage, sugar factory filter mud, residue cake, and straw sawdust in small and medium-sized breeding farms. They are widely used in organic fertilizer plants, compound fertilizer plants, sludge garbage plants, horticultural farms, and mushroom cultivation plants for fermentation, maturation, and water removal operations. Crawler type flipping machine is a bio organic fertilizer that uses the principle of oxygen consumption fermentation to produce green and environmentally friendly organic fertilizers that improve soil quality by removing pollutants such as animal manure, agricultural waste, sugar factory filter mud, sludge, and household waste.

Due to the production of organic fertilizer, there are three types of granulation machines for organic fertilizer granulation: disc granulation, stirring tooth granulation, and new two in one granulation. The disc granulation process has a long history, is relatively simple to operate, and the price is relatively cheap. The stirring tooth granulation has a high degree of mechanization, and if the yield is small, it can be dried directly without the drying process. The new two in one granulation machine is mainly aimed at those with relatively large annual output. After granulation, it is dried, cooled, coated, and packaged for sale.

The process flow of a complete set of organic fertilizer production line using a stirring toothed granulator

fertilizer granulator Jan 8, 2024

The complete set of organic fertilizer production line with stirring teeth granulator has a short production process, simple structure, low investment, and easy operation. It is more suitable for small and medium-sized enterprises such as animal manure, pig manure, cow manure, chicken manure, and organic fertilizer processing plants such as crop straw.

The process flow of the complete set of organic fertilizer production line using a stirring toothed granulator:

1. Transport the processed cow manure directly to the raw material silo (or raw material mixer).

2. The complete set of organic fertilizer production line with stirring teeth granulator is specialized for granulating organic fermentation fertilizers for urban household waste, including organic fertilizer raw materials such as animal manure, compost, green manure, sea manure, cake fertilizer, peat, soil and miscellaneous fertilizer, three wastes, microorganisms, etc. The particles are irregular spherical particles. The qualified granulation rate of this machine is over 80-90%, suitable for various formulas. The compressive strength of organic fertilizers is higher than that of discs and drums, and the large ball rate is less than 15%. The particle size uniformity can be adjusted according to user requirements through the machine’s stepless speed regulation function. This organic fertilizer equipment granulator is suitable for direct granulation of organic fertilizer after fermentation, saving drying processes and greatly reducing manufacturing costs.

3. Transported to the organic fertilizer dryer for heat exchange with the heat from the hot air stove.

4. Transported to the hot screening for particle separation, the fine particles are directly returned to the disc homogenizer and continue to participate in the adhesion of particles into balls as the core.

5. Convey to the organic fertilizer cooler and cool the fertilizer through natural or forced cold air.

6. Transported to the finished product screening machine, the large particles are crushed by the crusher and returned to the disc homogenizer to continue participating in ball forming.

7. The qualified products after screening are transported to the coating machine for coating treatment.

8. Transport to a fully automatic packaging scale for weighing, packaging, and storage.

9. Drying, cooling, and workshop dust are discharged after three levels of treatment including cyclone dust collector, labyrinth dust removal room, and wet washing.

Fertilizer processed by organic fertilizer production line improves soil planting efficiency

fertilizer granulator Jan 8, 2024

Cow dung organic fertilizer equipment is characterized by processing cow dung as raw material into organic fertilizer. As one of the important organic types, cow dung organic fertilizer has been loved by cash crop growers all over the country, and it has an indispensable important position. Cow dung organic fertilizer contains a large amount of organic matter, which is an important source of organic matter in soil. It can improve soil, improve soil fertility, turn lean soil into fertile soil, and turn bad soil into good soil. Because soil organic matter forms humus through the action of microorganism and physical-chemical, it can promote the formation of soil water stable aggregate structure, make cohesive soil become loose and easy to cultivate, and sandy soil become structured.

Chicken manure is a common organic fertilizer raw material, through the organic fertilizer production line processing, can become high-quality organic fertilizer. What does this fertilizer do to the soil?
First of all, organic fertilizer can improve soil structure. The organic matter in chicken manure can be decomposed into humus, increase the soil’s aggregate structure, improve soil permeability and water retention, and reduce soil compaction and make the soil softer.
Secondly, organic fertilizer can improve soil fertility. Chicken manure is rich in nitrogen, phosphorus, potassium and other nutrients, which can be decomposed by microorganisms in the soil into nutrients that can be absorbed and utilized by crops. Long-term application of organic fertilizer can increase the amount of organic matter and microorganisms in the soil, thereby increasing the fertility of the soil.
Finally, organic fertilizer also has a positive effect on the protection of soil environment. The use of organic fertilizers can reduce the amount of fertilizer used and lost, reducing the risk of soil pollution. At the same time, organic fertilizers can also improve the diversity of soil microorganisms and promote the balance of soil ecosystems.
The processing of chicken manure organic fertilizer by organic fertilizer equipment can improve soil structure, increase fertility, promote growth and protect the environment. Therefore, the rational use of organic fertilizer is one of the important measures to maintain soil health and improve crop yield.

The process flow of producing fertilizer from livestock and poultry manure organic fertilizer production line

fertilizer granulator Jan 8, 2024

The process flow of producing fertilizer from livestock and poultry manure organic fertilizer production line

Animal manure is a relatively high-quality organic fertilizer, which contains pure nitrogen, phosphorus (P2O5), and potassium (K2O) of about 1.63%, 1.54%, and 0.085%. Livestock and poultry manure must undergo maturation with a composting agent before application, to inactivate and deodorize parasites and their eggs, as well as infectious pathogens present in livestock and poultry manure, through the process of maturation.

The production process of animal manure organic fertilizer is closely related to the equipment configuration of the organic fertilizer production line. Generally, the complete set of equipment for the organic fertilizer production line mainly consists of a fermentation system, a drying system, a deodorization and dust removal system, a crushing system, a batching system, a mixing system, a granulation system, a screening system, and a finished product packaging system.

The process flow of the organic fertilizer production line for producing fertilizers from livestock and poultry manure:

1. The ratio of raw materials per ton is 500 kilograms of pig manure (or other animal manure), 300 kilograms of auxiliary materials, 200 kilograms of bacterial residue, and 100 grams of RW bacterial agent;

2. Stacking, according to the above raw material ratio, according to the needs, the stacking length is unlimited, with a width of 4 meters and a height of 2 meters. When stacking materials, it is necessary to stack them layer by layer evenly;

3. Add the bacterial agent, expand the volume of the bacterial residue in a 1:5 ratio, mix evenly, and sprinkle it on the surface of the pile according to the number of piles;

4. Stir and ferment, use a blender to stir the pile evenly. After the temperature rises to 60 degrees Celsius or above, flip the pile every 4-5 days. After 15 days of fermentation at 60 degrees Celsius or above, fold the pile up;

5. Screening processing, fermentation is carried out according to the above steps, and after screening and deep processing, it becomes pure organic fertilizer;

6. Granulation refers to the granulation of fermented pure organic fertilizer. Choose granulators based on different raw materials, such as disc granulators, extrusion granulators, and integrated extrusion ball throwing machines;

7. Drying, cooling, and packaging: Newly made particles have a relatively high moisture content and need to be dried to below 20% of the organic fertilizer standard. The dried particles of organic fertilizer are cooled by a cooling machine before being directly packaged.