How is the disc granulator used in fertilizer production lines for granulation

fertilizer granulator May 8, 2024

Common organic fertilizer granulators include: double roller granulator, stock granulator, disc granulator, new organic fertilizer granulator, etc. The disc granulator is widely used and can be used for npk fertilizer production line , organic fertilizer production, bio-organic fertilizer production line, etc. Today, let’s understand the working principle of the disc granulator.

The organic fertilizer disc granulator machine is a new type of inclined granulation equipment. The granulation rate of this disc granulator machine  is about 90%. The reducer and motor in the machine are transmitted by a flexible belt, which makes the disc granulator start smoothly, slows down the impact force, and improves the service life of our equipment. The bottom of the granulator disc is reinforced with a variety of radiant steel plates, which are firm and durable and not easy to deform. This thickened and heavier base design is relatively firm, does not require anchor bolts to fix, and is relatively stable. When the disc granulator is running, the granulation is uniform and the spheroidization rate is high. Not only does it run smoothly, but the device is sturdy and durable.

How does the organic fertilizer disc granulator machine work? First, the main motor drives the pulley and belt. The pinion gear is driven by the reducer, and the pinion gear is engaged with the large gear fixed on the ground. The large gear is installed on the main shaft on the frame adjustment disc through a special and reasonable design to support the work of the entire granulation disc. After the material enters the granulation disc, the disc granulation equipment continuously rotates the spray device to make the material evenly bonded to form round spherical particles. The upper part of the disc granulation equipment is designed with an automatic cleaning device, which prevents the material from sticking to the wall and improves the service life of the machine. The motor continuously rotates and the material enters continuously, which can not only realize mass production, but also easily meet the needs of continuous work.

Advantages of Organic Fertilizer Tank Type Flipper for Fermentation of Raw Materials

fertilizer granulator May 8, 2024

The organic fertilizer tank type flipper is a device used for treating and fermenting organic waste. It improves the ventilation conditions of compost and accelerates the fermentation process through flipping action. The slot type tipping machine is particularly suitable for large-scale composting operations, especially in organic fertilizer production lines. The following are some advantages of the slot type flipper for fermenting raw materials:

1. Improve fermentation efficiency: The trough type flipper increases the ventilation of the compost by flipping it, providing sufficient oxygen for microorganisms and accelerating the decomposition rate of organic matter.

2. Uniform fermentation: The flipping machine can mix fresh materials in the compost with already fermented materials, ensuring a uniform fermentation process throughout the entire compost pile.

3. Reduce odor: Due to the fact that the flipping machine can accelerate the decomposition of organic matter, it reduces the production of ammonia and other odor gases, thereby reducing the odor problem during the composting process.

4. Space saving: The slot type tipping machine usually works in a fixed fermentation tank, which saves space and is easy to manage and control.

5. Reduce manpower: The automated flipping process reduces reliance on manpower, lowers labor intensity and production costs.

6. Improve product quality: Through the uniform flipping of the slot flipping machine, more consistent quality organic fertilizers can be produced.

7. Easy to control: The operation of the slot flipping machine is usually relatively simple, making it easy to control the frequency and depth of flipping, and can be adjusted according to the needs of fermentation.

8. Strong adaptability: The flipping machine can handle various organic waste, such as livestock and poultry manure, crop residues, food processing waste, etc., with strong adaptability.

9. Improving soil structure: Fermented organic fertilizers help improve the physical structure of the soil, increase the organic matter content of the soil, and enhance the soil’s water and fertilizer retention capacity.

10. Environmental protection: The use of slot type tipping machines helps to convert organic waste into valuable fertilizers, reducing waste disposal issues and making it an environmentally friendly treatment method.

11. Improve compost maturity: Through the uniform flipping of the flipper, the organic matter in the compost can be more fully decomposed, producing more mature compost.

12. Reduce pathogens and weed seeds: During the high-temperature fermentation process, the flipper helps maintain the high-temperature state of the compost, thereby killing pathogens and weed seeds, ensuring the safe use of organic fertilizers.

The slot flipper is an important part of the organic fertilizer production line. Through its efficient fermentation treatment, it can produce high-quality organic fertilizers and provide support for agricultural production.

How much does the complete set of equipment for producing organic fertilizers cost?

fertilizer granulator May 8, 2024

The price of a set of organic fertilizer production equipment generally ranges from 200000 to 10 million yuan, and the specific price depends on factors such as the type, scale, technology, equipment quality, and brand of the fertilizer. At the same time, it is also necessary to consider transportation costs, installation costs, after-sales service costs, etc. Therefore, when purchasing organic fertilizer production equipment, one should choose appropriate equipment based on their own needs and budget, and comprehensively consider various factors to achieve the best economic and usage benefits.

1. The type of fertilizer is an important factor affecting the price of organic fertilizer production equipment.

Different types of fertilizers require different raw materials and production processes, so equipment prices may also vary. For example, the production equipment prices for organic fertilizers and bio organic fertilizers are generally higher because they require more raw materials and more complex production processes. The production equipment price of organic-inorganic compound fertilizer is relatively low because its production process is relatively simple, only requiring the mixing of organic and inorganic materials for granulation.

2. Scale is also one of the factors affecting the price of organic fertilizer production equipment.

Larger scale equipment requires larger venues, more workers, and more equipment, so prices are usually higher. Smaller devices are relatively cheaper, but their production is also relatively low.

3. The quality of technology and equipment is also a factor that affects prices.

Powder organic fertilizer processing equipment: flipping machine (used for composting process) – vertical crusher (crushing larger blocks in organic fertilizer) – screening machine (screening out non compliant organic fertilizers and returning them) – batching machine (adding other required nutrients to organic fertilizer in a certain proportion, which is an optional device) – horizontal mixer (mixing different materials evenly and using it in combination with batching machine) – single bucket packaging machine (used for quantitative packaging of finished organic fertilizer)

Granular organic fertilizer processing equipment: tipping machine – vertical crusher – drum screening machine (optional here) – batching machine and horizontal mixer (used in combination, belonging to optional equipment) – disc granulator – dryer and cooling machine – drum screening machine – round throwing machine (optional) – wrapping machine (optional) – single bucket packaging machine.

Different processes and equipment quality can lead to differences in production efficiency, product quality, and equipment lifespan. Therefore, equipment with higher prices usually adopts more advanced processes and high-quality materials to ensure production efficiency and product quality.

Daily maintenance methods for organic fertilizer equipment after granulation

fertilizer granulator May 8, 2024

1. Keep the workplace clean. After the production of the organic fertilizer equipment is completed, the granulating blades and the residues inside and outside the double roller granulator should be cleaned, the glue sand and splashes scattered or splashed on the organic fertilizer equipment should be cleaned, the mechanically exposed processing surface of the organic fertilizer equipment should be scrubbed, and the anti-corrosion should be brushed. Anti-rust paint, and cover it with a corresponding protective cover to prevent the dust workers from invading again.

2. The organic fertilizer equipment has no external oil holes, gears, and worm gears to be lubricated with special grease for organic fertilizer equipment. The upper and lower gears are added with ternary grease once a quarter, and the gearbox cover and gearbox gear cover can be opened respectively when refueling. The lubricating oil should drip into the sliding surface that supports the hinge joint between the gearbox and the bracket. The worm gear case and bearings have been filled with sufficient transmission grease at the factory. However, the transmission should be cleaned once a year and the protective lubricant replaced.

3. Always pay attention to the operation of chicken manure organic equipment during organic fertilizer production or npk manufacturing process, without serious abnormal noise and dry sound, and without metal friction sound. If there is an exception, close the check. After troubleshooting, it can be used. If no appropriate cause is found, the machine cannot start. If there is a metal friction sound, please check the gap between the organic fertilizer equipment first.

4. Regularly check the standard clearance between organic fertilizer equipment.

5. During the maintenance of organic fertilizer equipment, the working gap should be re-measured every time, and adjusted several times before it can be used normally.

6. If the controller cannot operate the chicken manure organic equipment according to the program, check whether the power supply voltage, power plug socket and connecting plug socket are normal, and check the internal fault of the controller.