What are the advantages of granulators in dry fertilizer production lines?

fertilizer granulator Apr 18, 2024

Common organic fertilizer granulators include: double roller granulator, rotary drum granulator, disc granulator machine, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die granulator machine, ring die granulator, suitable for dry granulation mainly includes double roller granulator and flat die granulator.As a later developed but widely used granulation technology, the dry granulation process has many advantages. It will increase your overall productivity and reduce operating and maintenance costs.

1. Compared with other granulators, the dry granulator requires less space, but its production capacity will never shrink with the size reduction. The installation space required by the machine is always your main consideration and now you can use some space to install more dry granulators, which means higher overall production.

2. The dry granulation process is suitable for both batch production and batch granulation, and can be used in different production lines, such as npk production line, etc. Whether your fertilizer plant is large or small, a dry granulator can always come in handy.

3. The dry pelletizer can guarantee the high quality of its products. Our granulator has stable extrusion mechanism and reliable dry granulation technology. Granular products have uniform particle size and higher strength than other granulator products.

4. Dry granulation is a cost-effective granulation method. Since there is no adhesive in the process, there is no drying after production. You can assume it will save you a lot of energy and time.

5. Granular products made by dry granulation are more soluble because they contain less water. You can easily address them during the application.

How to ferment chicken manure with an organic fertilizer tipping machine

fertilizer granulator Apr 18, 2024

The organic fertilizer tipping machine plays a crucial role in fermenting chicken manure. It promotes its maturation and fermentation process by flipping and mixing chicken manure, accelerating the decomposition and transformation of organic matter. The following are the general steps and functions of an organic fertilizer turner in the process of fermenting chicken manure:

Collecting chicken manure: Firstly, it is necessary to collect the chicken manure from the chicken coop or chicken farm, which is usually biomass waste with high moisture content.

Composting ingredients: Mix chicken manure with other organic materials in a ratio. Usually, carbon sources such as straw and sawdust, as well as nitrogen sources such as green plants and crop residues, are added to provide an appropriate carbon to nitrogen ratio and promote aerobic fermentation.

Loading onto organic fertilizer turner: Load the mixed chicken manure into the organic fertilizer turner, and the turner flips and mixes the compost through a stirring device.

Adjusting humidity and ventilation: During the flipping process, adding moisture or adjusting the humidity of the compost can help maintain appropriate humidity, which is beneficial for the growth of microorganisms and the decomposition of organic matter. At the same time, ensuring sufficient ventilation for composting, the organic fertilizer flipping machine allows the compost to come into full contact with the air during the flipping process, promoting aerobic fermentation.

Continuous flipping and monitoring: The organic fertilizer flipping machine continues to flip and mix until the chicken manure is fully decomposed and fermented. During this process, it is necessary to continuously monitor the temperature, humidity and other parameters of the compost to ensure the smooth progress of the fermentation process.

Maturity and application: After a period of fermentation, chicken manure will gradually become mature organic fertilizer. Mature organic fertilizers have good fertilizer efficiency and soil improvement effects, and can be used in fields such as agricultural planting and horticulture to provide the nutrients and microbial communities required by plants, promote plant growth, and increase yield.

Through the fermentation process of organic fertilizer turner, chicken manure can be effectively utilized, reducing environmental pollution and improving crop yield and quality, which meets the requirements of modern agricultural sustainable development.

The benefits of using fertilizer granulator equipment to produce fertilizers

fertilizer granulator Apr 18, 2024

You probably know how to grow crops and garden plants, so why buy a granulator to further process fertilizers? After all, the price of a good granulator is not cheap, and there are so many granulator molds to choose from. Common organic fertilizer granulators include: double roller granulator, rotary drum granulator, disc granulator, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die granulator machine, ring die granulator, respectively can be used in different npk production line, organic fertilizer production lines, etc., we will explain the reasons as follows.

1. The structure is stronger. Fertilizer granules are denser and generally drier after being processed by a granulator or granulator blade. Therefore they can remain physically and chemically stable. They stay longer in your storage.

2. Lower costs. Even the small pellet machines sold by the company are qualified to produce stable fertilizer pellets. These granular fertilizers are easy to handle. You can transport or store them effortlessly. This will definitely bring you great convenience and save you a lot of time and energy.

3. It is more flexible to use. When you produce granule fertilizer with granule production equipment, you can add additional nutrients to the raw material, so the granule product can be suitable for different recipients.

4. No hidden danger of pollution. The granulator is able to process the raw material perfectly and harmful elements will be eliminated during the working process of the organic fertilizer granulator. Furthermore, the stabilized fertilizer granules do not emit any dust or odor and do not undergo any chemical reactions. So they are safe to use.

5. Homogeneous particles. Granulators are not cheap as even our small granulators can produce fertilizer granules of the same element and size. You can use them very easily just by measuring them visually.

Fertilizer granulator is a key tool for improving agricultural production efficiency

fertilizer granulator Apr 18, 2024

Fertilizer granulator is a key agricultural machinery equipment that converts bulk fertilizer raw materials into granular fertilizers through a series of process steps for easy application and storage. In modern agricultural production, fertilizer granulators play an indispensable role, greatly improving the efficiency and quality of agricultural production.

Firstly, the fertilizer granulator achieves precise application of fertilizers. By compressing loose fertilizer raw materials into granules, uniform mixing and distribution of fertilizers can be achieved, ensuring that each piece of land can obtain sufficient nutrients. This precise application not only improves crop yield and quality, but also reduces fertilizer waste and lowers the cost of agricultural production.

Secondly, the fertilizer granulator improves the storage stability of fertilizers. Granular fertilizers are easier to store and transport than bulk fertilizers, and are less susceptible to moisture and oxygen, thereby extending the shelf life of fertilizers. This is crucial for agricultural production, especially in the case of seasonal fertilization and large-scale planting. Stable fertilizer storage can ensure that crops can obtain sufficient nutrients throughout the entire growing season.

In addition, fertilizer granulators can also improve the chemical properties of fertilizers. By adding specific additives during the manufacturing process, the hardness, dissolution rate, and nutrient release rate of fertilizer particles can be adjusted to better meet the needs of different types and growth stages of crops. This customized fertilizer can maximize the nutritional needs of crops and improve the ecological and economic benefits of agricultural production.

In summary, as a key tool in agricultural production, fertilizer granulators play an important role in improving agricultural production efficiency, improving soil quality, and protecting the ecological environment. With the continuous progress of technology and the increasing demand for agricultural production, fertilizer granulators will undoubtedly play a more important role in the future, providing strong support for the modernization process of agriculture. The key process for achieving fertilizer customization in NPK fertilizer production line

The NPK fertilizer production line is a set of process equipment specifically used for producing NPK compound fertilizers. Its main function is to mix various nutrients such as nitrogen (N), phosphorus (P), and potassium (K) in a certain ratio, and make granular compound fertilizers through specific processes. This production line is of great significance in modern agricultural production, as it can achieve customized production of fertilizers and meet the needs of different crops at different growth stages

The Production and Application of Organic Fertilizer Piler in Agriculture

fertilizer granulator Apr 18, 2024

With the increasing emphasis on environmental protection and healthy living, organic agriculture has been widely promoted and applied globally. Organic fertilizers are an indispensable part of organic agriculture, and their production process is environmentally friendly, beneficial to the soil, and helps to improve the quality and yield of agricultural products. As a key equipment in the production process of organic fertilizer, the research and application of organic fertilizer stacker are increasingly valued.

The organic fertilizer turner is a mechanical equipment specifically designed for the treatment of organic waste composting. Its main function is to promote the maturation and fermentation of compost by flipping and stirring compost materials, accelerating the decomposition and transformation process of organic matter. Compared to traditional manual flipping, organic fertilizer flipping machines have the advantages of high work efficiency, saving manpower and time, and easy operation, thus they have been widely used in the field of organic fertilizer production.

The working principle of an organic fertilizer turner is to flip and mix the compost through a stirring device, allowing the compost to come into full contact with the air, accelerating the fermentation and maturation of the compost. At the same time, the organic fertilizer turner can also adjust the humidity, temperature, and oxygen content of the compost, providing good environmental conditions for the production of compost.

In practical applications, organic fertilizer tipping machines are widely used for organic waste treatment and organic fertilizer production in farmland, farms, breeding farms, and other places. The waste treated by organic fertilizer composting machines includes crop straw, livestock manure, food waste, etc. These wastes can be transformed into efficient organic fertilizers after composting treatment, providing nutrients and energy for crop growth.

In addition, the organic fertilizer turner can be customized and improved according to different composting processes and requirements to adapt to different scales and needs of organic fertilizer production. For example, some organic fertilizer tipping machines are equipped with intelligent control systems, which can achieve automated operation and remote monitoring, improve production efficiency and product quality.

Overall, as an important equipment in the production process of organic fertilizer, the organic fertilizer turner not only helps to improve the production efficiency and quality of organic fertilizer, but also promotes sustainable agricultural development and environmental protection. With the continuous progress of technology and the growth of market demand, organic fertilizer stackers will play a more important role in the future, making greater contributions to promoting the transformation and upgrading of the agricultural industry and achieving green development.

What equipment is needed for granulation in NPK mixed fertilizer production line

fertilizer granulator Apr 18, 2024

Bulk mixed fertilizer production line is a kind of fertilizer production line. Nowadays, the application of various fertilizers, organic fertilizers, compound fertilizers, loose mixed fertilizers, etc., are beneficial to plants, crops and soil. Because it contains a variety of nutrients in various fertilizers, it can promote the growth of crops, just like various vegetables. And BB fertilizer is aimed at this channel, leading people to the road to wealth.

BB fertilizer production mainly produces granular fertilizer, which is a fine mixed fertilizer process. Fermentation is not required because its materials come from several kinds of finished fertilizer granules, which can be purchased or produced through npk production lines, which require more organic fertilizer equipment for crushing, compounding and mixing, drying, granulating, cooling, There are several processes such as screening, metering and packaging, and the granulator includes a double roller granulator, a rotary drum granulator, and so on. You will need to mix according to the compatibility guidelines for your fertilizer mix materials. Or blended fertilizers cannot meet the use standards. No matter what you need, it must be produced or formulated as a bulk blend with a high-quality formulation.

What’s more, the process of batch mixed production system is very simple. Because the complete extruded fertilizer production process only needs two fertilizer equipment, the key BB fertilizer mixer and bagging machine for the production of mixed granular fertilizer. Among all fertilizer production lines, fertilizer blending plants with high investment costs are very commercial processes.

First, we confirmed that the material is an NPK material belonging to compound fertilizer. Therefore, it is necessary to choose a suitable fertilizer production line. Bulk mixing production line and npk production line are available.

Second, confirm the capacity. And select the appropriate fertilization equipment to form the fertilizer distribution line.

Finally, we can provide a complete fertilizer blending program or project for free until we meet your needs.

The disc granulator is an efficient tool for improving fertilizer processing efficiency

fertilizer granulator Apr 18, 2024

The disc granulator is a key equipment widely used in the field of fertilizer production. Its main function is to granulate powdered or granular fertilizer raw materials by rotating the disc, making spherical or cylindrical fertilizer particles. This granulation method not only improves the density and uniformity of fertilizers, but also makes them easier to store, transport, and apply, making them an indispensable and important tool in modern agricultural production.

Firstly, the disc granulator has the advantage of efficient production. Its working principle is to place fertilizer raw materials into a rotating disk, and under the action of centrifugal force and friction, the raw materials gradually aggregate and form granular fertilizers. Compared to traditional granulation methods, disc granulators can produce high-quality fertilizer particles in a short period of time, greatly improving production efficiency.

Secondly, the disc granulator has a wide range of applicability. It can handle various types of fertilizer raw materials, including fertilizers, organic fertilizers, compound fertilizers, etc., and can also adjust the parameters of the granulator according to different needs, such as rotation speed, tilt angle, etc., to produce fertilizer particles that meet the requirements. This flexibility has made the disc granulator widely used in agricultural production.

In addition, the fertilizer particles produced by the disc granulator have a regular shape, uniform size, high density and mechanical strength, are not easy to break and pulverize, can maintain stability during storage, transportation, and application, reduce fertilizer loss and waste, improve fertilizer utilization efficiency, and reduce agricultural production costs.

Overall, as an important equipment in the field of fertilizer processing, the disc granulator provides reliable support and guarantee for modern agricultural production with its characteristics of efficient production, wide applicability, and high-quality products. With the continuous development of agricultural production and technological progress, disc granulators will continue to play an important role and make greater contributions to the modernization and sustainable development of agriculture.

The equipment process and product advantages of fertilizer conversion granulator

fertilizer granulator Apr 15, 2024

The main working mode of the fertilizer conversion granulator equipment is wet granulation of pellets. The new type of fertilizer conversion granulator equipment uses a certain amount of water, steam, or gas inside the machine to humidify the basic fertilizer in the cylinder, and then undergoes a chemical reaction and heating process in the compound fertilizer granulation process; Alternatively, in the cold granulation process of compound fertilizer with a small amount of water supplementation, under certain temperature and humidity conditions, the rotational motion of the cylinder can generate squeezing pressure between the material particles and aggregate into balls.

Advantages of fertilizer conversion granulator equipment:

1. The steam drum granulator has a large output elasticity. The drum granulator is cylindrical and has good insulation effect. By using steam to increase the temperature of the material during granulation, the liquid phase required for granulation can be met, which can greatly reduce the moisture content of the material during granulation, reduce the load on the dryer, and improve the overall output of the machine.

2. Multiple variety development, capable of producing compound fertilizers with nitrogen, phosphorus, and potassium nutrients ranging from 20% to 48%, flexible nutrient distribution ratio, high nitrogen compound fertilizers with nitrogen elements above 20%, specialized fertilizers of various brands, organic and inorganic compound fertilizers.

3. The organic fertilizer drum granulator has a wide range of adaptability to production raw materials, and can be used in combination with low solubility (calcium superphosphate, lv calcium chloride, ammonium sulfate, potassium sulfate, rate potassium chloride, etc.) and high solubility (urea, xiao’an, ammonium chloride) raw materials according to requirements. It can also be combined with some organic matter and trace elements. You can also make cat litter.

4. The problem of wall sticking inside the drum granulator is quite serious, which directly affects the movement of materials, affects the ball forming rate and the roundness of particles. In response to this problem, our company has developed a polymer material movable lining on the inner wall of the granulator to solve the problem of material wall sticking, while also playing a role in anti-corrosion and insulation.

The disc granulator is an efficient tool for improving fertilizer processing efficiency

fertilizer granulator Apr 15, 2024

The disc granulator is a key equipment widely used in the field of fertilizer production. Its main function is to granulate powdered or granular fertilizer raw materials by rotating the disc, making spherical or cylindrical fertilizer particles. This granulation method not only improves the density and uniformity of fertilizers, but also makes them easier to store, transport, and apply, making them an indispensable and important tool in modern agricultural production.

Firstly, the disc granulator has the advantage of efficient production. Its working principle is to place fertilizer raw materials into a rotating disk, and under the action of centrifugal force and friction, the raw materials gradually aggregate and form granular fertilizers. Compared to traditional granulation methods, disc granulators can produce high-quality fertilizer particles in a short period of time, greatly improving production efficiency.

Secondly, the disc granulator has a wide range of applicability. It can handle various types of fertilizer raw materials, including fertilizers, organic fertilizers, compound fertilizers, etc., and can also adjust the parameters of the granulator according to different needs, such as rotation speed, tilt angle, etc., to produce fertilizer particles that meet the requirements. This flexibility has made the disc granulator widely used in agricultural production.

In addition, the fertilizer particles produced by the disc granulator have a regular shape, uniform size, high density and mechanical strength, are not easy to break and pulverize, can maintain stability during storage, transportation, and application, reduce fertilizer loss and waste, improve fertilizer utilization efficiency, and reduce agricultural production costs.

Overall, as an important equipment in the field of fertilizer processing, the disc granulator provides reliable support and guarantee for modern agricultural production with its characteristics of efficient production, wide applicability, and high-quality products. With the continuous development of agricultural production and technological progress, disc granulators will continue to play an important role and make greater contributions to the modernization and sustainable development of agriculture.

How to correctly select fertilizer production lines for processing fertilizers in cattle farms?

fertilizer granulator Apr 15, 2024

Fertilizer production line equipment includes: fermentation turning machine, crusher, feeder, horizontal mixer, organic fertilizer granulator, dryer, cooling machine, screening machine, weighing and packaging machine.

How to choose the fertilizer production line correctly? First, we need to understand how fertilizers are produced. Generally speaking, the production of organic fertilizer and npk production line can be divided into four steps crushing-granulation-drying-packaging. These necessary steps also have more extended procedures, such as mixing, cooling, screening, coating, etc. How to choose the fertilizer production line correctly? Let’s take a brief look at it below.

How to choose these production lines usually depends on the raw materials that need to produce fertilizer. For example, in the crushing stage, different crushers are selected according to the moisture content of the raw materials. Generally speaking, for raw materials with high water content, we should choose a semi-wet material crusher for crushing. If it is dry material, such as dry cow dung, sheep manure, etc., we can choose vertical crusher for crushing, if it is to produce npk compound fertilizer, we can choose cage crusher.

In the granulation stage, we usually choose a disc or rotary drum granulator according to the fiber size of the raw material, such as chicken manure. The double roller granulator is used for crude fiber materials, such as sheep manure, straw, etc. During the drying process, if the budget is sufficient, we often recommend that users carry a cooler after the drying process, the main purpose is to prevent the agglomeration phenomenon caused by the overheating of the pellets. In the later stage of granulation, you can choose outer film, polishing and other processes, which belong to the beauty process of finished products, so that the granules are more beautiful, neat and full.