The equipment and technology of flat mold granulator are often used in organic fertilizer production line

fertilizer granulator May 30, 2025

Fertilizer granulator machine is to be designed and used to produce the organic fertilizer granulator or compound fertilizer granulator.In the fertilizer manufacturing process,it is to be designed and equipped in the fertilizer manufacturing process to finish the granulation process.
In organic fertilizer production line,it is to be equipped with different type and series fertilizer machine to finish the production process.The fertilizer granulation machine has important features of organic fertilizer granulator:
1.The particles produced are apherical;
2.The content of organic matter can be as high as to realize the granulation of pure organic matter;
3.The organic particles can be embedded with each other under a certain force,so there is no need to add binder during granulation.
4.The particles are solid and can be screened after granulation to reduce the engery consumption of drying.
5.The organics after fermentation do not need to be dried,and the moisture content of raw materials can be 20-40%
And the flat die granulator machine is usually to be used in biofertilizer production line to finish the granulation process.In the bio organic fertilizer production,how to work of the flat die granulator machine.The screened raw materials are fed into the flat die granulator evenly,and the cylinndrical particles are extruded under the extrusion of the die. After extrusion and granulation,the organic fertilizer particles have moderate hardness and neat shape.The particles enter into the thrower,and rotate and rub with the inner wall of the thrower.The shape is smooth,the size is even,and it is easy to use.The temperature of flat die granulator is low in the process of processing,and it can be better maintain the internal nutrients of raw materials.After particle forming,drying and cooling steps can be omitted,and finishing can be continued. After drying, cooling, screening, packaging and storage.

The flat die granulator is simple in operation and low in energy consumption. The pelletilizing production line of flat die organic fertilizer integrates fermentation and processing, with mature technology and high value of commerical organic fertilizer. Organic fertilizer products not only provide comprehensive nutrition for crops,but also have long fertilizer effect, which can increase soil organic matter and promote microbial reproduction.
The fertilizer granulation process, which using the fertilizer equipment to finish the production process is more simple and easier to be operated. At the same time,the using of the fertilizer equipment also improve the working efficient of the fertilizer production process.

Process flow of organic fertilizer processing pig manure and cow manure with organic fertilizer equipment

fertilizer granulator May 30, 2025

How is the organic fertilizer production line for cow dung processed? Generally speaking, there are two ways to dispose cow dung to make organic fertilizer. One is processed into powdered organic fertilizer, and the other is processed into granular organic fertilizer.

In recent years, people have become more aware of the importance of a healthy diet. With the rapid development of the cattle industry, there are more and more large-scale cattle farms, which produce a large number of cow dung every day. Therefore, the disposal of cow dung has become a headache. In fact, cow dung is a good raw material for the production of organic fertilizer. Cow dung contains a large amount of organic matter and rich nutrients. Cow dung has fine texture and moderate water content. The finished organic fertilizer has slow decomposition speed and longer fertilizer effect.

Steps for processing cow manure organic fertilizer in cow manure organic fertilizer production line:

1. The trough tipper is used to toss and ferment the pig manure and cow manure added with starter.

2. Use the fertilizer crusher to crush the fertilizer.

3. Use the screening machine to screen the crushed fertilizer, and screen out the large agglomerates in the fertilizer that are not crushed for secondary crushing.

4. Organic fertilizer disc granulator or stock transfer granulator granulates the crushed fertilizer.

5. Use a cooler to cool the granulated organic fertilizer.

6. Use automatic packaging weighing machine to weigh fertilizer and plastic bag.

How to deal with the dust problem of NPK production line processing chemical fertilizer equipment

fertilizer granulator May 30, 2025

With the development of science and technology, organic fertilizer equipment and other agricultural machinery industry has developed rapidly, and achieved very good results in technology and performance. A small amount of dust will also appear when the organic fertilizer production process makes fertilizer, which needs to be disposed of. Fertilizer plants must consider the dust problem in the manufacturing process, pursue zero pollution of organic fertilizer equipment, and establish their own unique banner in the market.

How to do dust removal in drying and cooling process well?

1. In the whole fertilizer production process, the drying and cooling process is the most prone to dust, because certain fine dust will be produced when the material is dried, we can extract these dust through cyclone or water curtain dust collector for precipitation and filtration.

2. In the production of fertilizer equipment, a small dust removal room can also be built next to the dryer, and the dust can be pumped into the dust removal room through the fan for static dust removal.

How to remove dust in organic fertilizer production process?

 In the construction of organic fertilizer equipment, most of the organic waste and perishable materials are used. Therefore, the raw material storage place and the storage place will produce odor when unloading. When smashing straw, if the straw is used for crushing, there is little dust. The odor and steam produced by the organic fertilizer during the fermentation process will be significantly reduced with the end of the first fermentation, and will basically disappear when the second fermentation is completed.

What equipment is generally suitable for NPK fertilizer plant to produce NPK fertilizer

fertilizer granulator May 30, 2025

Bio organic fertilizer can not only improve the soil, improve the soil hardening caused by the use of chemical fertilizer, but also enhance the ability of maintaining fertilizer, water and supplying fertilizer. Huaqiang bio organic fertilizer manufacturing process as a new technology fertilizer production equipment, has been recognized by organic fertilizer manufacturers.

Bio organic fertilizer equipment ferments and decomposes the organic waste, and then processes it into fertilizer products containing various nutrients. Organic fertilizer contains humic acid. Humic acid is a kind of high molecular material with good complexation and adsorption properties, which has good complexation and adsorption for heavy metal ions, and can effectively reduce the interaction of heavy metal ions. The poisoning of this substance prevents it from entering the plant, thus protecting the root and stem of the plant.

What are the advantages of bio organic fertilizer? Huaqiang bio organic fertilizer production equipment, the introduction of the world’s advanced technology, the scientific use of sheep manure and crops for fermentation, the extraction of nutrients required by their plants, according to the production law of wheat, corn, sunflower, melon and fruit, fertilizer characteristics, and additional appropriate plant nutrients, can produce Bio organic fertilizer meeting the standard.

Application scope of straw crusher in producing organic fertilizer in organic fertilizer production line

fertilizer granulator May 30, 2025

Application scope of straw crusher

Straw crusher is mainly used for crushing raw materials in fertilizer production process and feed industry. It is also suitable for crushing various coarse and fine raw materials with starch factories, pig farms, chicken farms and feed factories. It can crush dried potato, corn, bean cake, sorghum, soybean, shellfish and stem. Straw crusher is an ideal raw material crushing equipment for fermentation, feed, starch, food and chemical processing industries.

Application requirements of straw crusher

1. It is strictly forbidden to put your hand into the feeding port of the straw crusher and feed with force. It is strictly forbidden to use wooden sticks to help feed, so as to prevent personal injury and machine damage.

2. When working, the operator should stand on the side of the straw crusher to prevent the hard objects from ejecting from the feeding port and hurting people.

3. Do not increase the spindle speed at will during operation to prevent damage to the machine during high-speed suspension and cause unnecessary losses.

4. It is found that the straw crusher is operating abnormally or there is abnormal noise during work. It should be shut down immediately and cut off the power supply. After the standby device is completely stopped, open the cover for inspection. It is strictly forbidden to check when the machine is rotating, find out the cause, and work after troubleshooting.

5. Staff with long hair must wear work caps when operating; operators are not allowed to work after drinking.

6. The straw pulverizer is suitable for the treatment of raw materials before fermentation in the fertilizer manufacturing process. During the working process of the straw pulverizer, the operator shall not leave the work post, and must shut down and cut off the power when it is urgent to leave.

7. During the working process of the straw pulverizer, due to the very high speed, you must pay attention to the operating status of the straw crusher. If the body is not tightly closed, dust will be blown into the air, causing pollution to the working environment, and sometimes If it causes wear and tear on the fan, if it is serious, the impeller will fall off. If it is not repaired in time, the fan may be scrapped. Therefore, before the formal work, the blower device of the straw crusher must undergo a dynamic balance experiment.

The organic fertilizer production line is equipment for producing pollution-free agricultural products

fertilizer granulator May 30, 2025

Bio organic fertilizer production line is the key equipment to realize the production of pollution-free agricultural products. It is required to have strict requirements on the environmental quality of the producing area (atmospheric environment, agricultural irrigation water, processing water and soil quality), and also put forward corresponding requirements on the input raw materials of bio organic fertilizer production line. The following four types of fertilizers are allowed for pollution-free production:

1. Fertilizers produced by bio organic fertilizer production line: compost, manure, biogas fertilizer, green manure, crop straw, cake fertilizer, humic acid fertilizer, amino acid fertilizer, commercial organic fertilizer, bone meal, agricultural and livestock processing waste, sugar factory waste, etc.

2. Inorganic fertilizer: mineral phosphate fertilizer, mineral potassium fertilizer, compound fertilizer and nitrogen fertilizer.

3. Trace element fertilizer: copper, iron, boron, zinc, manganese, molybdenum and other trace elements and beneficial element fertilizer.

4. Chemical fertilizer must be used together with organic fertilizer, and large element fertilizer must be used together with medium and trace elements. The economic and rational application of nitrogen fertilizer should be determined according to the level of soil fertility and target yield. The application method should be applied deeply to reduce the volatilization loss and leaching loss of nitrogen. Phosphorus and potassium fertilizer should be applied on the basis of soil measurement, targeted combined application of trace elements, and the use of biological fertilizer is advocated.

How much is a set of granular organic fertilizer production line with an annual output of 100000 tons? In fact, the organic fertilizer production line is not the fixed equipment in our imagination, but needs to be determined according to the site and materials. Just as chicken manure has more water, it is necessary to reduce water during fermentation. Corn cobs broken by straw can be added, otherwise it will not be granulated, while sheep manure is dry. When the water volume is well controlled, it can be granulated directly without straw, and the price of organic fertilizer equipment with different output is also different. The annual output of 100000 tons of manure organic fertilizer production line needs more than one million yuan.

Problems needing attention in granulation of drum granulator in organic fertilizer production line

fertilizer granulator May 30, 2025

Key technology of granulation in rotary drum granulator

The production of fertilizer granulation by drum granulator is the process of realizing hot granulation by compound fertilizer equipment. By increasing the temperature of the material and increasing the solubility of the salt in the granulating water system, the amount of liquid phase meeting the granulation needs of the material under low moisture content is obtained, the heat energy consumption in the drying process is reduced, and the production capacity of the rotary drum fertilizer granulator is improved. Therefore, the quality of the granulation performance is the key to determine the yield and quality of the rotary drum granulation production of compound fertilizer.

Different from the extrusion granulation method of double roller granulator, the rolling time and frequency of materials in the drum granulator are the primary factors to determine the pelletizing rate and particle roundness. In the process of industrial production, we have encountered the failure of granulation due to the different friction between the material and the cylinder wall of the granulator.

1. The internal surface of the drum fertilizer granulator is smooth, which reduces the friction between the material and the wall of the drum, and weakens the upward movement of the material. The material does not roll, and no particles can be produced. In view of this situation, we can solve it by adjusting the speed of the granulator and installing a small copy board inside.

2. The material in the fertilizer drum granulator is severely stuck to the wall, and the friction between the material in the granulator and the wall of the barrel is increased, which raises the material in the machine too high, causing the material to fall from the top to the formation of particles Irregularities and excessive large particles.

We believe that there are two reasons for this situation: on the one hand, the material is caused by too much viscous materials. In this case, we adopt the process formula of the organic fertilizer making machine to reduce the amount of viscous materials; on the other hand, the drum fertilizer is made The inside of the granulator is not smooth. This situation is solved by changing the internal material and increasing the smoothness of the inside of the granulator.

Why is it suitable for farms to build a small organic fertilizer production line

fertilizer granulator May 30, 2025

 When it comes to organic fertilizer equipment, many people first think of organic fertilizer. Because the organic fertilizer production process is specialized in making organic fertilizer, but there are many kinds of organic fertilizer equipment in the selection of raw materials, which can be used not only for livestock manure, but also for crop straw, branches and leaves, food waste and urban sludge. This is why organic fertilizer equipment is called environmental protection equipment. The development of environmental protection is inseparable from the development of organic fertilizer equipment.

Organic fertilizer equipment greatly promotes agriculture. With the acceleration of socialization and the rapid progress of scientific and technological development, people’s requirements for material quality are getting higher and higher. In the future, people will have more and more requirements for organic products, and green products will occupy the entire market. Therefore, fertilizer manufacturing process equipment is a very promising industry in the future.

Manufacturing process of processing organic fertilizer by using organic fertilizer production line

fertilizer granulator May 30, 2025

With the continuous development of economy, all kinds of negative effects caused by environmental pollution also follow. If air pollution is not solved for a while, more bad results will spread. While bringing adverse effects to people’s lives, it directly leads to the derivation of more dangerous diseases, which makes more and more users use the organic fertilizer manufacturing process and worries many manufacturers. At the same time, users themselves are more worried about this kind of situation.

The use of organic fertilizer manufacturing process is embodied in the use process. The use of users is more concerned by businesses. When developing new products, it is also based on the use situation to improve. When tracking after-sales, manufacturers usually send appropriate manpower to interview the users who purchase organic fertilizer equipment, and record all kinds of situations encountered in use, so as to facilitate future production and give corresponding opinions to users. The usage of users directly leads to the research and development direction of new products.

Organic fertilizer manufacturing process equipment needs fermentation dumper, organic fertilizer crusher, drum screening machine, horizontal mixer, disc granulator, rotary dryer, cooler, screening machine, coating machine, packaging machine, conveyor and other equipment.

All kinds of problems will be encountered in the process of using the organic fertilizer manufacturing process, because no one can guarantee that the equipment will never have any problems, and it is normal for the organic fertilizer production line to occasionally have problems. The main problem appears in the usual use of the process, so, the appropriate after-sales tracking is very necessary. We give users a certain sense of security, provide them with suitable NPK fertilizer granulator, let users know their own equipment, errors will be reduced to a smaller.

How do all kinds of equipment work during the operation of organic fertilizer production line?

fertilizer granulator May 30, 2025

The traditional fertilization methods, such as manure and garbage, not only do harm to the environment, but also can not give full play to the effect. And organic fertilizer has gradually been recognized by more and more people, and organic fertilizer equipment has gradually entered people’s life and production. More people know that fertilizer production process is used to produce organic fertilizer professionally.

How does the organic fertilizer equipment work

The organic fertilizer production process is a technical process for composting the farm’s livestock manure into organic fertilizer products. The organic fertilizer equipment is used to granulate various organic matter after fermentation, breaking through the conventional organic matter granulation process, without drying and pulverizing the raw materials before granulation, can process spherical particles directly by mixing, which can save a lot of energy.