The small-scale organic fertilizer production line is suitable for the production needs of small and medium-sized enterprises, and its equipment configuration emphasizes the balance between practicality and economy.
The raw material processing stage is the foundation. Firstly, there is the fermentation turning machine, which can stir and turn organic materials such as livestock manure and crop straw, promoting aerobic fermentation. The small fermentation turning machine is flexible in operation and can operate in a limited space, allowing the raw materials to quickly mature under the action of microorganisms. Next is the organic fertilizer crusher, which crushes the fermented block material into suitable particle size for subsequent mixing. The small organic fertilizer crusher has moderate power and can efficiently process materials, preparing for subsequent processes.
The mixing process cannot be ignored either. A horizontal mixer is a commonly used equipment that thoroughly mixes various raw materials through the rotation of the mixing shaft and blades. A small horizontal mixer has a smaller capacity, but it has a good mixing effect, ensuring that nutrients such as nitrogen, phosphorus, and potassium are evenly distributed in the material.
Granulation is a crucial step. For small production lines, disc granulators are more suitable. It uses centrifugal force, friction, and other forces to agglomerate materials into particles by rotating a disk. The disc granulator has a simple structure and easy operation, producing round and relatively uniform particles that meet the requirements for product appearance and quality in small-scale production.
After the particles are formed, they need to be dried. A small rotary dryer can use hot air to fully contact with fertilizer particles and remove excess moisture. Its compact size and relatively low energy consumption can effectively improve the stability and storage period of fertilizers.
Energy saving screening ring ensures product quality. The vibrating screen can screen out qualified particles, while particles that are too large or too small are separated. The small vibrating screen has high screening efficiency and can timely separate unqualified products, ensuring that the particle size of the fertilizer leaves the factory meets the standards.
Finally, there is the packaging equipment. The small automatic quantitative packaging scale can accurately weigh fertilizers and achieve fast packaging. It is easy to operate and can adjust the packaging weight according to needs, improving production efficiency.
The small-scale organic fertilizer production line has achieved the production of organic fertilizer at a lower cost through the reasonable configuration of these equipment, meeting some market demands and providing an economically feasible choice for small enterprises or growers.