Use the fertilizer production line to treat the feces produced in the farm innocuously

fertilizer granulator Dec 14, 2022

Before purchasing fertilizer equipment, first determine what purpose to prepare to produce organic fertilizer. According to the visit information received by our organic fertilizer production equipment manufacturers, the customers who need fertilizer production equipment are mainly the following.

Improve the working efficiency of organic fertilizer crusher

fertilizer granulator Dec 14, 2022

Improve the working efficiency of organic fertilizer crusher

1. The selection of materials is the key. When selecting materials, pay attention to the hardness of materials. The harder the material is, the more difficult the equipment is to crush and wear. The crushing speed is slow and the natural crushing capacity is small.

2. The humidity of the material is the key. When the water content of the material is large, the material is easy to stick in the grinder, but it is also easy to block during the feeding process, thus reducing the crushing capacity. Therefore, the water content should be reduced as much as possible before crushing so that the grinder can operate better.

3. Crushing materials require high fineness, that is, the finer the material, the smaller the crushing capacity.

4. Composition of crushing materials: The more fine powder content in the materials before crushing, the greater the impact on crushing, because these fine particles are easy to adhere and affect transportation. The content of fines shall be pre screened.

5. Viscosity of materials: that is, the greater the viscosity of materials, the easier the bonding.

6. The better the abrasion resistance of the crushing parts (hammers and jaw plates) of the crushing equipment, the stronger the crushing capacity. If they are not abrasion resistant, the crushing capacity will be affected. For example, crushed straw can be made into organic fertilizer, which can destroy farmland and greatly improve the use efficiency based on farmland.

Benefits of organic fertilizer on agricultural production

fertilizer granulator Dec 14, 2022

Organic fertilizer is made from livestock manure, straw and other raw materials through fermentation and decomposition of beneficial microorganisms. The direct use of non rotting organic substances will cause serious problems, such as root burning, chicken pox and other diseases, which will seriously affect the quality and efficiency of fruits. The process of fermentation and decomposition is mainly through the high-temperature aerobic fermentation of microorganisms (the decomposition temperature can reach more than 80 ℃), harmless, stable and deodorized substances to form organic fertilizers, which are conducive to the growth and development of fruit trees and improve the soil.

Organic fertilizer is a kind of organic fertilizer and a certain number of functional microorganisms. After the impurities in livestock manure, crop straw, agricultural and food processing products and organic wastes are treated, it is combined with multifunctional fermentation seed agent, rapid deodorization, maturation and dehydration, and then added with functional biological seed agent for treatment. It meets the chemical fertilizer principle requirements for the production of safe and pollution-free green agricultural products, and is a promising fertilizer. When applying bio organic fertilizer to vegetables, we must master the correct fertilization method to obtain good fertilization effect.

There are two types of machines that you can obtain for producing dry chicken manure pellets. This will include a flat die granulator and a double roller granulating machine. A flat die granulator is a self-contained machine that can be positioned in any indoor facility. The manure is added to the top, and the pellets are produced by compressing the material from up above. A double roller granulator is a machine that can produce pellets by rolling two separate rollers that come together. The pellets will be made, and will be dropped out at the bottom. Once they are dry, you can package them, or you can simply use them on your crops.

double roller granulator for organic fertilizer production

fertilizer granulator Dec 14, 2022

The double roller granulator is produced by non drying normal temperature process, and is formed at one time. The equipment has less investment and good economic benefits.

The complete set of equipment is compact, scientific and reasonable, and technologically advanced. Energy saving and consumption reduction, no discharge of three wastes, stable operation, reliable operation and convenient maintenance. Wide adaptability of raw materials, suitable for granulation of compound fertilizer, medicine, chemical industry, feed and other raw materials, with high granulation rate.

The double roller granulator is the key equipment for compound fertilizer granulation. It is advanced in technology, reasonable in design, compact in structure, novel and practical, and low in energy consumption. It forms a small production line with corresponding equipment. It can form a continuous, mechanized production with a certain capacity, without drying, and under normal temperature. The product is rolled and shaped at one time to make the product quality meet the requirements of compound fertilizer technical indicators. It is used to produce high, medium Low concentration special compound fertilizer and the updated products for energy conservation and consumption reduction in the compound fertilizer industry.

Capsule filling particles, pigments, detergents, catalysts, strontium carbonate, chemical fertilizers, white carbon black, inorganic salts, chlorides, cyanuric acids, pesticides, oxides, etc., as well as industrial recovered dust materials: such as iron foundry dust, lead, zinc, aluminum dust, converter dust, filter dust, grinding dust, etc The material is forced into shape by mechanical pressure, without any wetting agent, and the product purity is guaranteed.

The production process of double roller granulation is short, with low energy consumption and large output The dry powder is directly granulated, without the need for subsequent drying process, which is more conducive to the connection and transformation of the existing production process. The particle strength is high, and the increase of bulk specific gravity is more significant than other granulation methods. It is especially suitable for the occasion of increasing the bulk weight of products. The operation flexibility is large and the adaptability is wide. The extrusion force can be adjusted by hydraulic pressure.

What fertilizer production line and granulator equipment are needed for granular organic fertilizer

fertilizer granulator Dec 14, 2022

In the processing of high quality granular fertilizer, NPK production line directly granulates different fertilizers. In the process of organic fertilizer production, fermentation needs to be carried out first, and the fermentation process takes 45-60 days. In this process, the temperature should be raised first to eliminate pathogenic pathogens and some harmful microorganisms in plants, because these products have certain harm to plants and produce, and the metabolites are also unstable and not easy to be absorbed by plants. In the later cooling period, microorganisms will undergo humus of organic matter, and produce a large number of metabolites beneficial to plant growth and absorption.

The temperature rising stage of organic fertilizer fermentation:

In the initial stage of composting, the microorganisms in compost mainly include medium temperature and good gas. They start the fermentation process of composting, and decompose easily organic matter under the condition of good gas, and generate a lot of heat. The composting temperature is constantly increased, rising from 20 ℃ to 40 ℃ to medium temperature stage. During this period, a compost turning machine is needed to process the compost.

High temperature stage of composting:

In the high temperature stage, thermoactinomycetes and thermogenic fungi become the main species. They strongly decompose the complex organic matter in the compost, accumulate heat, and the compost temperature rises to 60-70°C, even as high as 80°C. Immediately, most of the thermophilic microorganisms also died in large numbers or entered a dormant state.

The cooling stage of compost fermentation:

After a certain period of time, most of cellulose, hemicellulose and pectin have been decomposed, and the complex components and newly formed humus which are difficult to decompose are left. The activity of microorganisms is weakened and the temperature gradually decreases. When the temperature drops below 40 ℃, the mesophilic microorganism becomes a dominant species.

Composting stage:

After the compost decomposes, its volume shrinks and the compost temperature drops to slightly higher than the temperature. At this time, the compost should be compacted to cause an anaerobic state and weaken the mineralization of organic matter to facilitate fertilizer preservation. The decomposed compost can be made into high-quality fertilizer pellets with a fertilizer granulator.

Benefits of organic fertilizer on agricultural production

fertilizer granulator Dec 14, 2022

Organic fertilizer is made from livestock manure, straw and other raw materials through fermentation and decomposition of beneficial microorganisms. The direct use of non rotting organic substances will cause serious problems, such as root burning, chicken pox and other diseases, which will seriously affect the quality and efficiency of fruits. The process of fermentation and decomposition is mainly through the high-temperature aerobic fermentation of microorganisms (the decomposition temperature can reach more than 80 ℃), harmless, stable and deodorized substances to form organic fertilizers, which are conducive to the growth and development of fruit trees and improve the soil.

Organic fertilizer is a kind of organic fertilizer and a certain number of functional microorganisms. After the impurities in livestock manure, crop straw, agricultural and food processing products and organic wastes are treated, it is combined with multifunctional fermentation seed agent, rapid deodorization, maturation and dehydration, and then added with functional biological seed agent for treatment. It meets the chemical fertilizer principle requirements for the production of safe and pollution-free green agricultural products, and is a promising fertilizer. When applying bio organic fertilizer to vegetables, we must master the correct fertilization method to obtain good fertilization effect.

There are two types of machines that you can obtain for producing dry chicken manure pellets. This will include a flat die granulator and a double roller granulating machine. A flat die granulator is a self-contained machine that can be positioned in any indoor facility. The manure is added to the top, and the pellets are produced by compressing the material from up above. A double roller granulator is a machine that can produce pellets by rolling two separate rollers that come together. The pellets will be made, and will be dropped out at the bottom. Once they are dry, you can package them, or you can simply use them on your crops.

Reasonable ratio of raw materials is the basis to improve the ball formation rate

fertilizer granulator Jan 5, 2021

Single chemical fertilizer can not meet the needs of various nutrients of plants. NPK fertilizer production line mixes and granulates different nutrients to improve fertilizer efficiency. So how to improve the pelletizing rate of fertilizer?

1. Reasonable match of fineness of raw materials. According to our experience, the fineness of the whole raw material should be matched as follows: about 30% – 40% of the raw materials with 100-60 mesh, about 35% of the raw materials with 60 mesh to 1.00mm diameter, and about 25% – 30% of the small particles with 1.00-2.00mm diameter. The higher the fineness of the material, the better the viscosity, and the higher the surface finish of the granulated particles. However, in the production process, the proportion of high fineness materials is too high, and it is easy to cause the bad problems such as too large particles, irregular particles and material wall sticking due to the good viscosity.

2. The reasonable collocation of cohesive material and dispersive material. In the production process formula, the proportion of viscous raw materials is high, the organic fertilizer granulator is easy to form balls, the proportion of dispersive raw materials is high, and there are more fine powders. In the conventional formula, the proportion of low concentration compound fertilizer viscosity raw material is 45% – 50%, and the proportion of high concentration compound fertilizer viscosity raw material is 35% – 40%. At the same time, it should be combined with material fineness. With bad matching, there will be no fine powder, no particles, particles are not round, easy to get big balls and other problems in the production process.

3. The chemical reaction between materials should be considered when formulating. After the formulation of some materials, free water will be precipitated during the production process, which will cause the liquid phase of the material to exceed the standard and cannot be produced normally. After matching, some raw materials will greatly reduce the critical relative humidity of the mixture. During the process of organic fertilizer production equipment, due to the large amount of moisture absorption Unable to produce normally. Therefore, the chemical reaction between the materials must be considered when formulating to achieve a reasonable match between the materials.

4. Comprehensive water content of the material after mixing. The water content of the raw materials directly affects the pelletizing effect of the disc granulator machine. Some materials are stirred into mud without steam and water in the production, resulting in the failure of normal production. Therefore, keeping a low water content of the material is conducive to the addition of steam in the granulation, to the improvement of the temperature and viscosity of the material, so as to improve the compatibility between the materials and the balling rate.

Cassava residue fermentation and feeding method

fertilizer granulator Jan 5, 2021

What is the difference between cassava residue fermented organic fertilizer and non fermented organic fertilizer? There are many disadvantages in the traditional cassava residue fermentation: not only the fermentation time is long, the labor intensity of the fermentation process is large, it takes a lot of energy to stir a ton of cassava residue and other mixtures, but also the nutrition of the cassava residue treated by this method can not be completely released and improved. So what are the advantages of using organic fertilizer production equipment to process cassava residue?

Fermentation of cassava dregs with compost turner

Mix the starter with corn flour (wheat flour, dry potato flour, cassava flour and sorghum flour, as much as possible), stir evenly, add a large amount of cassava residue, and a small amount of brown sugar. The water content shall be controlled within 60% (the standard for the water content of roughage starter is: grasp a handful of feed by hand, and hold it gently, a small amount of water will drip out, or there will be water between fingers. The raw materials are piled up for fermentation, and then the raw materials are put into the fermentation tank for fermentation, and a layer of textile bag is added on the top to protect the plastic film. Generally, it needs to be fermented for 10-15 days, with sweet wine and mellow aroma, which can be used to feed pigs.

In the fermentation process, the use of compost turning machine to deal with the barber ferment, the efficiency of mechanized tossing is more than three times that of traditional fermentation and cooking. High temperature compost can rapidly degrade its crude fiber, improve nutrition and digestibility, greatly improve the use of cassava residue in feeding, and reduce feed cost to the maximum extent.

Feeding method of cassava residue organic fertilizer

Feed pigs with 30% fermented cassava residue and 70% mixed feed. Without mixing materials, corn flour, wheat bran, peanut bran or soybean meal, bone meal, trace elements and other raw materials are used to prepare the mixed feed. When preparing, it should be noted that energy feed accounts for 70% and protein feed accounts for 30%, and it can be fed as a mixed feed. Because the mixture is dry, and the fermented cassava residue is a wet material with a moisture content of about 70%, when preparing the mixture with the cassava residue fermentation material, a 30% ratio of cassava residue is recommended for practical use. The weight, that is, the total weight of the formulated feed is 50 kg, which is the weight of the dry feed. Fermented cassava dregs account for 30% of the total, and the actual amount formulated into the feed is 30 kg.

Since its establishment for many years, Tianci fertilizer machine enterprise has focused on fertilizer manufacturing equipment, crusher, screening machine, dryer, organic fertilizer granulator, packaging machine, etc. we always put the interests of customers first, and insist on transferring good compost fermentation equipment to more farmers.

Cow manure orgnaic fertilizer production line

fertilizer granulator Dec 29, 2020

The raw materials of producing the organic fertilizer granulator can be the chicken manure,cow manure and other type animal manure and so on. Depending on these raw materials we can design the relative fertilizer production line to finish the production process.Using the cow manure organic fertilizer is to be making the organic fertilizer we also designed the cow manure organic fertilizer production line.
The production process of cow manure organic fertilizer production:
1.Fermentation :Put the cow urine on the mobile phone,mix with hay and rotten silage to make compost,and let it ferment.
2.Ingredient crushing and mixing:the composted materials,N,P,K and other inorganic fertilizers and other additivies are crushed,proportioned and comminuted in a certain proportion through the material grinder and horizontal mixer.
3.Granulation:use a new type of organic fertilizer granulator machine to granulation materials.
4.Screening and return system:the particles output from the pelletilizing and forming system have certain differences in particle size,which requires screening and classification.The selected rotary screener machine is required to have small vibration,low noise,convenient.
5.Drying:Use the organic fertilizer dryer to further remove the moisture content of the screened particles to meet the standard requirements of the moisture content of the organic fertilizer,drying and improving the particle forming.
6.Cooling:use a cooler to cool the granular materials,which helps to store the heat output by the dryer with good quality,while the granular materials enter into te cooler from above.Under the effect of the cooling fan,the dry air enters from the lower part of the cooler,and fully exchanges cold and heat with the hot and humidd particles from above.Under the effect of the cooling fan,the dry air enters from the lower part of the cooler,and fully exchanges cold and heat with the hot and humid particles from above.
7.Packaging:the cooled granular materials are transported to the finished product warehouse througn the bucket elevator.
The above is the production process of cattle manure organic fertilizer production line.This process is a complete granular organic fertilizer production process.According to the production process will be different depending on the application.In the growth process of crops,we must pay attention to the processing of organic fertilizer and then use it,so that we can get rid of some our own bacteria,which will not pollute and can be more scientific elimination of these bacteria.

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NPK and organic fertilizer granulator 

Why and how should sheep manure be fermented?

fertilizer granulator Dec 29, 2020

There are many hazards in the direct use of sheep manure without fermentation treatment, which are shown in the following aspects:
1. Infectious diseases and insect pests. Feces contain coliform, nematode and other pathogens and pests. Direct use of feces leads to the spread of pests and diseases, crop diseases, and also has an impact on the human health of agricultural products; when immature organic substances are fermented in the soil, it is easy to breed pathogens and pests, which also leads to the occurrence of plant pests and diseases.
2. Ferment and burn the seedlings. If the fermentation site is close to the root and the plant is small, the heat produced by fermentation will affect the growth of the crop, and even cause the death of the plant.
3. Toxic gas hazard. In the process of decomposition, harmful gases such as methane and ammonia are produced, causing acid damage and root damage to soil and crops.
The soil is lack of oxygen. During the decomposition of organic matter, the oxygen in the soil is consumed, which makes the soil temporarily in the state of anoxia, which will inhibit the growth of crops.
The fertilizer effect was slow. Most of the nutrients in the unfermented and rotten organic fertilizers are organic or slow effect, which can not be directly absorbed and utilized by crops. Only when they are decomposed into quick effect, can they be absorbed and utilized by crops. Therefore, direct application without fermentation can slow down the fertilizer effect.
6 environmental pollution. The farm uses direct application method to absorb manure, and the manure can be disposed at the peak of crop fertilization; in the off-season of fertilization, no one cares about the manure, so we have to allow it to accumulate, wind and rain, loss of fertilizer efficiency, pollution of the environment and groundwater resources.
7. Inconvenient use and low efficiency. Untreated feces are difficult to transport, large in volume, low in effective ingredients and high in use cost. The transformation time of organic matter to humus is long, and the nutrient loss is serious.

Fermentation method of sheep manure:
1. The amount of sheep manure mixed with a certain amount of straw powder depends on the water content of sheep manure. Generally, 45% of the water content is required for fermentation, that is to say, the mixture is kneaded into a ball by hand, and the water can be seen through the fingers, but no water can be dripping, and it will be dispersed once the solution is released.
2. Then, according to the proportion of 1 ton of raw material (about 1.5 tons of fresh material) and 3 kg of raw biological compound bacteria solution, dilute the bacteria solution and water at the proportion of 1:300, spray them evenly into the material pile, mix and ferment. Adding a proper amount of corn flour can provide sugar for the fermentation of bacteria, which makes the multi-dimensional complex enzyme bacteria quickly take the absolute advantage.
3. Add the prepared mixture into the mixer or other fertilizer equipment for mixing, and make sure that the mixture is even, transparent and free of lumps.
4. The stirred ingredients are piled into long strips between 2.0m-3.0m wide and 1.5m-2.0m high (the fermentation effect of the pile with a length of more than 3m is better), which are turned over and thrown once every 3 days with a turning machine.
5. Heaped for 3 days, odorless for 5 days, loose for 9 days, fragrant for 12 days and fat for 15 days. On the third day of composting, the temperature can reach 60 ℃ – 80 ℃, killing diseases and insect pests such as E.coli and eggs; on the fifth day, the odor of sheep manure is eliminated; on the ninth day, the compost becomes loose and dry, full of white hyphae; on the twelfth day, it sends out a kind of distiller’s yeast flavor; on the 15th day, the compost is fermented and matured.
The whole fermentation organic fertilizer production line needs 7-10 days to complete. The finished organic fertilizer is fluffy, dark brown, with wine flavor or soil flavor, rich in nutrients, and nutritious soil for fruits, vegetables, cash crops and seedlings.

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