Detailed production process of pig manure organic fertilizer

fertilizer granulator Dec 5, 2020

Pig manure organic fertilizer production line is a complete set of natural organic pig manure organic fertilizer machine, which uses fresh pig manure as raw material and through a series of processing. There are two steps for the processing of pig manure organic fertilizer: pre fermentation and treatment and deep granulation. The supporting equipment of pig manure bio organic fertilizer needs fermentation windrow turner, organic fertilizer crusher, roller screen machine, horizontal mixer, fertilizer granulator, rotary dryer, cooler, screen machine, coating machine, packaging machine, conveyor and other fertilizer equipment.

Process flow of pig manure organic fertilizer production line

In the early stage of fermentation, a fermentation trough with a width of 3 meters and a length of 50 meters (which can ferment more than 200 tons of raw materials) or a machine with multiple tanks shall be built, and then the raw materials (excrement, biogas residue and straw) shall be piled up in the fermentation trough. 1 kg of humic agent is mixed with 20 kg of water and mixed in the raw material pile. 1 kg of humic agent can ferment 1 ton of raw materials. In the fermentation process of pig manure fertilizer, observe the controllable factors in the fermentation process at any time, such as temperature, water content, pH and other conditions. Generally, fermentation can be completed in 7-10 days, without odor. The color of raw material is black brown or black, which means maturity.

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Production process of chicken manure organic fertilizer production equipment

fertilizer granulator Dec 5, 2020

Production process of chicken manure organic fertilizer production equipment:

1. The first step is to ferment and decompose the animal manure and other raw materials. The whole fermentation process can kill the harmful bacteria in it. Besides the dead bacteria, it is also the most important step in the whole organic fertilizer production process.

2. Secondly, the half wet material grinder of the organic fertilizer grinding equipment should be used to preliminarily decompose the raw materials.

3. Raw material ratio is one of the most important processes in organic fertilizer production. Its main purpose is to improve the quality of fertilizers by adding appropriate amounts of excipients in a certain proportion.

4. Fertilizer granulation shall be carried out after the material preparation is evenly mixed and stirred, which is also the most important aspect of the whole fertilizer production process.

5. After the raw material is dried to obtain high-temperature energy, the next step requires low-temperature cooling. Since water can not be used for cooling, it is necessary to separate the contact between the material and water through the cooler.

6. Drum screening is to screen out the fertilizer of unqualified particles. The screening equipment here is easy to operate.

Chicken manure organic fertilizer production equipment, organic fertilizer machine manufacturer service commitment:

Be responsible for organizing, coordinating and implementing after-sales service for users who order products of Zhengzhou Tianci Heavy Industry Machinery Co., Ltd.

Organize relevant departments of the company to collect customer feedback, formulate implementation plan in time, and solve actual problems of customers.

According to the user’s needs, the company will send engineering technicians to the user’s site to plan the site and design the best process and scheme.

Free training of technical personnel for customers.

According to the purchase contract, the company will send engineering and technical personnel to guide the installation and commissioning of products.

fertilizer production process 
organic fertilizer granulator 
compost windrow turner 

Production process of chicken manure organic fertilizer production equipment

fertilizer granulator Dec 5, 2020

Production process of chicken manure organic fertilizer production equipment:

1. The first step is to ferment and decompose the animal manure and other raw materials. The whole fermentation process can kill the harmful bacteria in it. Besides the dead bacteria, it is also the most important step in the whole organic fertilizer production process.

2. Secondly, the half wet material grinder of the organic fertilizer grinding equipment should be used to preliminarily decompose the raw materials.

3. Raw material ratio is one of the most important processes in organic fertilizer production. Its main purpose is to improve the quality of fertilizers by adding appropriate amounts of excipients in a certain proportion.

4. Fertilizer granulation shall be carried out after the material preparation is evenly mixed and stirred, which is also the most important aspect of the whole fertilizer production process.

5. After the raw material is dried to obtain high-temperature energy, the next step requires low-temperature cooling. Since water can not be used for cooling, it is necessary to separate the contact between the material and water through the cooler.

6. Drum screening is to screen out the fertilizer of unqualified particles. The screening equipment here is easy to operate.

Chicken manure organic fertilizer production equipment, organic fertilizer machine manufacturer service commitment:

Be responsible for organizing, coordinating and implementing after-sales service for users who order products of Zhengzhou Tianci Heavy Industry Machinery Co., Ltd.

Organize relevant departments of the company to collect customer feedback, formulate implementation plan in time, and solve actual problems of customers.

According to the user’s needs, the company will send engineering technicians to the user’s site to plan the site and design the best process and scheme.

Free training of technical personnel for customers.

According to the purchase contract, the company will send engineering and technical personnel to guide the installation and commissioning of products.

fertilizer production process 
organic fertilizer granulator 
compost windrow turner 

15t/h sulfur-coated urea fertilizer production process and analysis

fertilizer granulator Dec 2, 2020

Advantages of sulphur-coated urea fertilizer

Sulfur coated urea, also known as sulfur coated urea, sulfur coated urea, controlled-release urea, is a new type of slow-release fertilizer. Similar to NPK granular fertilizer processed by rotary drum granulator, the product has the function of slow release and controlling fertilizer effect. According to different growth stages of crops, releasing nutrients according to nutrient requirements can reduce nutrient loss, improve fertilizer utilization, save resources and protect the environment. This product is not only an ecological and green agricultural product, but also a new type of product to replace common urea in the future.
1. The empty shell of sulfur fertilizer can store water. Through the soil, it can drive away the sterilization. Sulfur fertilizer and its compounds have been successfully applied to the improvement of saline alkali soil.
2. The product can not only supply sulfur to the soil, improve the yield of crops, but also improve the quality of crops to a certain extent.
3. Applying sulphur urea once can meet the needs of each growth stage of crops, which can greatly reduce the input of labor force.

A large number of studies show that most of the effective components of conventional chemical fertilizer are lost due to the volatilization and decomposition of drenching culture, resulting in less than 50% absorption by crops, that is, the utilization rate of conventional chemical fertilizer is less than 50%. Therefore, improving the utilization rate of fertilizer is the main content of fertilizer industry research. China’s research shows that more than 10 million tons of nitrogen are lost out of the world every year due to unreasonable fertilization, with a direct economic loss of over 10 billion yuan. The economic loss caused by the pollution caused by the loss of drainage to the people’s health and the quality of agricultural products is incalculable, with an upward trend in recent years.

Production process of sulfur-coated urea fertilizer

Different from organic fertilizer manufacturing process, sulfur-coated urea is coated with sulfur uniformly on the outside of ordinary urea, and then coated with a small amount of sealant and conditioner containing trace elements on the surface of sulfur. After this product is scattered in the farmland, urea nutrients are slowly released through the sulfur shell for crop absorption and utilization, which plays a role in prolonging fertilizer utilization. Chinese Tianci factory has specially designed a fertilizer production line with an output of 15t/h to process this fertilizer, so that urea can achieve the required fertilizer efficiency.

For general agricultural producers, in order to increase crop yields, the amount of fertilization must be increased accordingly, but when the fertilization reaches a high enough, and resources and the environment does not allow, it should seek to reduce the amount of fertilizer, through the use of new fertilizers. The new fertilizer formula can fully achieve the purpose of increasing production. The compound fertilizer granules and sulfur-coated urea fertilizer made by NPK fertilizer granulator are welcomed by the market.

Organic fertilizer made from waste vegetable leaves in vegetable greenhouses

fertilizer granulator Dec 2, 2020

Vegetable greenhouses will inevitably produce waste vegetable leaves. As the vegetable planting area continues to increase, a large number of stumps and leaves are produced. Every year melons, nightshade fruits, leafy vegetables and other vegetables produce nearly tens of thousands of dead branches and rotten leaves. For a long time, some farmers will randomly discard, let them rot or dry and burn the vegetables, which will cause the spread of pests and pathogens in the soil and air, and bring pollution to the environment. Organic fertilizer made from abandoned vegetable leaves in vegetable greenhouses has been vigorously promoted in the planting industry.

The processing technology of the organic fertilizer production line is to use a crusher to crush the collected vegetable leaves, add fermentation bacteria, stack the raw materials at high temperature, and then use a compost turning machine to turn the stack to make it fully rotted.

The crushed stem and leaves can be piled up and fermented at high temperature, and then they can be turned into organic fertilizer for reuse. Let the waste vegetable leaves turn into treasure, and solve a big problem of vegetable greenhouse planting in time. The fermented waste is made into organic fertilizer by the fertilizer granulator, and finally the vegetable leaf organic fertilizer is returned to the field. A large number of organic matter and nutrients promote the growth of vegetables better.

Relying on the technology of the organic fertilizer production line, the vegetable waste in the greenhouse has found a new way of recycling. The production and treatment technology of waste vegetable organic fertilizer has been put into use in many vegetable bases in China. And the use of processed organic fertilizer, vegetables look good, taste better. The implementation of organic fertilizer production line can reduce the environmental pollution and soil structure damage caused by discarded vegetable leaves, and help to enhance the safety of vegetables. Organic fertilizer equipment manufacturers hope that more vegetable bases will use this technology to realize the harmless use of vegetable leaves. We provide organic fertilizer machine, rotary drum granulator, disc granulator machine, organic fertilizer dryer, crusher and other fertilizer equipment.

Points for attention in roller extrusion granulation

fertilizer granulator Nov 20, 2020

Roller press granulator uses physical method to granulation. The whole process has no pollution and no waste. It is a very environment-friendly organic fertilizer machine. The following will lead you to understand the use of double roller extrusion granulator precautions.

Working principle of double roller press granulator

When the roller extrusion pelletizer is working, it is forced to roll the material into shape by two opposite moving roller skins of the granulation machine. Semi circular spherical cavities are regularly distributed on the two cylindrical roller skins. When the roller skin rotates against each other, the two semicircular cavities just form a complete spherical mold, and the materials inside are forced to be extruded into spherical particles. Due to the continuity of extrusion production, the particles and particles are connected together when they are just extruded, forming a cloth full of particles, which needs to be broken up by the crushing roller and divided into small round particles, and then screened from the screen to select the qualified particles.

The use of roller press granulator

When the double roller extrusion pelletizer is producing granular fertilizers, it should be noted that the ball sockets on the two roller skins should be properly positioned. If they are not adjusted in place, they will be misaligned during granulation and cannot produce qualified products. Granular fertilizer. In addition, after the particles are formed, they are released from the ball socket of the roller skin in time, so that uninterrupted production can be realized. If the formed particles are not released in time, complete particles will not be formed, which will affect the npk production line.

Fertilizer machine manufacturer introduces reasons for purchasing roller granulator

fertilizer granulator Nov 20, 2020

As a professional organic fertilizer machine factory, our double roller press granulator has the following advantages:

1. Circulation operation, realize continuous production, high output of finished products;

2. The material is compressed by mechanical pressure, without any additives, and the purity of the product is guaranteed.

3. The particle strength can be adjusted, and the finished product strength can be controlled by adjusting the roller pressure;

4. The extrusion granulator is suitable for a wide range of raw materials, and the particle strength can be adjusted freely according to different materials.

5. Compact structure, convenient maintenance, simple operation, short process flow, low energy consumption, high efficiency and low failure rate.

The double roller extrusion pelletizer consists of the following main components: hinged press frame, easy to replace roller components, floating and fixed rollers, main transmission device with reduction gear, feeding equipment, hydraulic pressure boosting system, automatic grease. Enclosed machine housing to minimize the spread of dust.

Technical parameters of roller press granulator

The roller pelletizer is a newly developed high-efficiency and energy-saving product in our factory. It has the characteristics of reasonable structure, safety and reliability, convenient use, and output power. The whole Huaqiang fertilizer granulator brand of this machine is divided into DZJ Ⅰ series and Ⅱ series, the power includes 15Kw, 18.5Kw, 22Kw. The output is 1-3 (t/h), and the moisture content of the raw materials is generally controlled at 2%-8%. This model is equipped with a refueling system, which greatly improves the life of the machine.

How does the roller press granulator achieve green reuse of resources

fertilizer granulator Nov 20, 2020

How to achieve the green reuse of resources, is the issue of concern. The roller type extrusion granulator is a kind of machine product designed and produced under such a big premise. The following organic fertilizer machine manufacturers for you to introduce in detail:

First of all, the roller press pelletizer is widely used to granulate some abandoned materials, such as pulverized coal, carbon powder, coke powder, carbon black, mineral powder, dust removal ash, lime powder and other metal mineral powders, industrial recycled dust materials, cast iron mill dust, lead, zinc, aluminum dust, converter dust, filter dust, grinding dust, etc.

The roller press granulator can realize the recycling of resources and protect the environment greatly at the same time. In terms of environmental protection, the equipment adopts the process of no drying and normal temperature production, with high particle strength and higher bulk specific gravity than other granulation methods, which is especially suitable for increasing the bulk specific gravity of products.

What’s more important is that the mechanical transmission system of the roller type granulator is completely sealed in the body. As the powder material completes the granulation process in the wet state, there is no three wastes discharged from the operation of the prilling and its follow-up process, which truly achieves green production. The roller press granulator has achieved the green reuse of organic fertilizer p​roduction line https://m.hqhifertilizermachine.com/production-line/organic-fertilizer-production-line.html, and its market potential is huge.

How to prevent organic fertilizer facilities from rusting in rain

fertilizer granulator Nov 19, 2020

Fertilizer machine is valuable. After we buy organic fertilizer equipment, we should also pay attention to maintenance in daily use. Rust is a problem often encountered by the organic fertilizer production equipment, especially in rainy days. Although the machine is not exposed to rain, it will still find rust when it is used later. What should be done in this case? Let’s explain how to prevent the fertilizer facilities from rusting in rainy days.

There is more rain in autumn. In rainy season, people will store the organic fertilizer equipment in the designated place as usual, but when it is reused after rainy day, it will be found that the organic fertilizer equipment is rusty, some mechanical parts are aging, and some parts are wet. Therefore, in view of these problems, how to keep the organic fertilizer plant in rainy days is very important.

1. Rust proof iron work. At present, the use of organic fertilizer production facilities and most of the accessories are made of iron. They are not well preserved, easy to rust and shorten the service life. The machine should be painted with antirust paint and stored in a ventilated and dry place. It is better to set up canopy for compost turning machine.

2. Anti aging of rubber parts. When the rubber parts of the organic fertilizer production equipment are damped or stained with oil, they are easy to age and crack, thus shortening their service life.

3. Protect the motor from moisture. The motor of the organic fertilizer granulator is not used for a long time, and it should be placed in a ventilated, dry and clean warehouse. If the motor is placed in the fertilizer wetland or the place easy to be wet by rain, the motor will be damped and the insulation performance will be reduced, which has caused short circuit, electric leakage, ironing and even burning coil.

The above is a simple way to prevent the equipment from rusting. As for NPK fertilizer production line and other heavy machinery, we should pay more attention to the maintenance and do a good job in the daily maintenance of the equipment, which is conducive to prolonging the service life of the fertilizer equipment and reducing the number of failures of the organic fertilizer equipment in use.

Method for fermenting organic fertilizer with sugar residue – Tianci factory guide

fertilizer granulator Nov 19, 2020

The main components of filter mud and bagasse in sugar factory are broken fiber, fatty matter, protein, mineral and a small amount of sugar, and they contain nitrogen, phosphorus, potassium and other nutrients that can be absorbed by crops. By fermenting these wastes, the organic matter in the filter mud can be further recombined and humified, and then processed into granular products by the organic fertilizer granulator, which can become a new type of bio fertilizer with high efficiency, safety and quality, and realize the secondary utilization of organic wastes.

Technical scheme of sugar residue fermented organic fertilizer

Sugar slag material ratio: 2 parts of filter mud, 1 part of bagasse and 1 part of ash.
1. Dilute the strains, mix 1kg of organic fertilizer inoculum with 10kg of corn flour, and mix it evenly into 5 tons of raw materials.
2. Upset. During the fermentation process, the materials will gradually heat up, and if oxygen is needed, the compost turning machine will be used to process the materials. When the temperature of the compost reaches 50 degrees, turn over the pile in time. When the temperature reaches about 70 ℃, it will fall over twice a day. The entire fermentation cycle is 7-15 days.
3. When the temperature is below 10 ℃, cover the pile with a curtain, straw and other air-permeable insulation; if the pile is covered with plastic film, the film must be removed when the temperature of the compost rises to 40 degrees.
4. After mixing the wet filter mud, the total water content is 40-60%. If the water content is too high, the fermentation time will be extended; if the water content is too low, the fermentation will be incomplete.

Nutrient supplement plan of organic fertilizer

The compost after fermentation of sugar residue conforms to the standard of organic fertilizer machine, which can effectively kill the pathogenic bacteria contained in the filter mud, degrade toxic and harmful substances, improve the conversion rate of biological enzyme in the filter mud, and decompose the nutrients that are difficult to be absorbed by crops. However, if we want to increase crop yield and help crop growth, we need to supplement other nutrients. The compost is mixed with NPK fertilizer (such as urea, superphosphate, potassium fulvic acid, etc.) and other nutrients, and then it is made into a new type of organic compound fertilizer by disc granulator machine, which greatly improves the fertilizer efficiency.