The price and production efficiency of small new organic fertilizer granulators

fertilizer granulator Sep 11, 2023

Organic fertilizer granulator is an important machine for the production of organic fertilizer and plays a very important role in the organic fertilizer production industry. Common organic fertilizer granulators on the market include: npk fertilizer granulator, stock transfer granulator, disc granulator machine, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die granulator, ring die granulator, all kinds of granulators have their own production characteristics, and the fertilizer granulator machine price vary.

Productivity and price of small organic fertilizer granulator

The small organic fertilizer granulator is generally a disc granulator, which is composed of an inclined granulating disc, a driving device, a disc inclination angle adjustment mechanism, a frame, a feeding pipe, a feed liquid injector, a scraper, etc. The inclination angle is 35-55 degrees, the speed n=10-18r/min, the lower the viewing angle, the longer the residence time, and the larger the particles. Due to the small investment, low power consumption and low operating cost of the disc granulator equipment, it is widely used in organic fertilizer production enterprises.

The disc granulator machine is mainly used for rolling ball granulation, which has good adhesion and powdery homogeneous materials; disc structure, toothed roller transmission. Production capacity: 1-3 tons per hour; ball forming rate is over 70%; fine material is required, 20-mesh sieve is required; power: 7.5kw, the price is generally within 30,000 yuan.

The disc granulator machine is not suitable for crude fiber raw materials and fermented materials with a certain length, but more suitable for fermented raw materials of powder materials. If disc granulation equipment is used, it is recommended to perform two crushing, otherwise it will directly affect the granulation quality.

Comparison of production methods of organic fertilizer production line

fertilizer granulator Sep 11, 2023

At present, there are two main production processes used in the organic fertilizer production line, one is the plane strip stack composting process, the other is the trough type aerobic fermentation process. In addition, the laboratory small-scale trial production also uses sealed box / tank fermentation.
1. The composting technology of plane strip stack was studied.
Production flow chart: raw material treatment – adding bacteria – mixing – building – turning pile – secondary adding bacteria – mixing – Inspection – packaging – leaving factory
Advantages: small investment, relatively simple process, disadvantages: large area, incomplete maturity, serious secondary pollution.
2. Trough type aerobic fermentation process.
Production flow chart: raw material treatment – adding bacteria – mixing – trough – turning – Secondary adding bacteria – mixing – Inspection – packaging – leaving factory
Advantages: complete maturity, high product quality, small secondary pollution disadvantages: large investment in fertilizer production machine, large investment

The fermentation process of organic fertilizer production line is as follows:
Fermentation raw materials — pretreatment — mixing — fermentation — reconstitution — granulation  — packaging — delivery
In the pretreatment process, it is necessary to crush the raw materials and adjust the particle size of the raw materials. The suitable particle size range is 12-60mm. Crushing and screening can increase the surface area of raw materials, facilitate microbial reproduction and improve the fermentation speed.
Process description of powder production line
1. Send qualified organic raw materials into the speed regulating silo by loader;
2. Transported to the vertical crusher and crushed to 10-60h;
3. Transported to rotary vibrating screening machine to sort raw materials and impurities; Mixing equipment can also be added.
4. Transported to powder organic fertilizer packaging machine (special) for weighing, packaging, sewing and warehousing.

The working principle and equipment characteristics of a tracked composting machine

fertilizer granulator Sep 11, 2023

Crawler type composting machine is a type of large-scale composting machine, with a fully hydraulic operating system, lever type steering wheel operation, track type walking, sturdy and durable, strong power, advanced technology, large production capacity, strong flipping ability, hydraulic lifting adjustment of flipping drum, high degree of automation, simple and easy to master operation. It is a professional flipping equipment for converting organic materials into organic fertilizers through aerobic fermentation.

Crawler type composting machine belongs to the ground stacking and fermentation mode, and is currently a fertilizer making mode that saves civil engineering and human resources. The materials need to be stacked into long strips and crushed by a composting machine at regular intervals, and organic matter decomposition is carried out under aerobic conditions. It has the function of crushing, greatly saving time and labor, significantly improving the production efficiency and product quality of organic fertilizer plants, and greatly reducing costs. When the composting machine is working, it can effectively mix materials such as sludge and viscous chicken manure with bacterial strains and straw powder evenly. Creating a better aerobic environment for material fermentation. Not only is the fermentation speed much faster than deep tank fermentation, but it also effectively prevents the generation of harmful and odorous gases such as hydrogen sulfide, amine gas, and indole during the fermentation process, meeting environmental requirements.

Crawler type composting machine is a bio organic fertilizer that uses the principle of aerobic fermentation to produce green, environmentally friendly, and improved soil quality pollutants such as poultry manure, agricultural waste, sugar factory filter mud, sludge, and household waste. It can achieve one day’s heating, 3-5 days of deodorization, sterilization (which can completely kill insect eggs and bacteria in feces), and seven days of fertilization, which is faster and more efficient than using other mechanical fermentation methods. According to customer requirements, some auxiliary facilities can also be added, such as automatic sprinkling devices.

Characteristics of fermentation equipment crawler composter:

1. The price is moderate, the operation is easier, the hydraulic directional type is eliminated, the space, labor, diesel are saved, the working time is shortened, and the fermentation cycle is advanced.

2. This product adopts a soft start for the stacking clutch (similar domestic products all use iron to iron hard clutch, which causes serious damage to chains, bearings, and shafts).

3. Equipped with a front hydraulic push plate, there is no need for manual and time-consuming stacking.

4. Hydraulic lifting of the drum.

Which organic fertilizer granulator is used for different organic fertilizer raw materials

fertilizer granulator Sep 11, 2023

Compared with chemical fertilizers, bio-organic fertilizers have a higher content of organic matter and are especially suitable for soil reclamation and soil improvement. Bio-organic fertilizers have a wide range of applications, including various food crops, cash crops, organic farms, etc. The demand for bio-organic fertilizers is higher, and the food and vegetables produced by bio-organic fertilizers taste better. After turning the waste from livestock and poultry breeding into organic fertilizer, it can generally be sold for 600-800 RMB/t.

Common organic fertilizer granulators on the market include: double-roll extrusion granulator, stock transfer granulator, disc granulator machine, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die granulator, ring die granulator, all kinds of granulators have their own production characteristics, and the fertilizer granulator machine price vary.

Stirring teeth organic fertilizer granulator is one of the key equipment in the organic fertilizer industry, suitable for cold and hot granulation and wide production of high, medium and low concentration compound fertilizers. The important working method is wet granulation, which undergoes unavoidable water or steam, so that the base fertilizer has rich chemical feedback after the cylinder is wet, and under the premise of the unavoidable liquid phase, with the help of the twisting action of the cylinder, the material is made The extrusion force between the particles agglomerates into balls. Cylinder accepts special rubber sheet lining or acid-resistant stainless steel lining, invalid ancient scraper assembly.

The npk fertilizer granulator is an improved product that absorbs the new technology of the international granulator. The machine is equipped with a feeding system connected with a pre-feeder and a forced-feeding screw feeding hopper that is assembled with the machine to ensure the continuity, richness and symmetry of the feeding, which is a crucial step. Uniform arc grooves are engraved on the paired rollers, which is conducive to material biting into the rollers, resulting in arc grooves sealing the cavity (belt), and also conducive to material compaction, reducing the forming pressure of the mechanism and the load of the main machine, and improving the manufacturing rate of the rollers.

The structural characteristics of a self-propelled cow manure tipping machine and a tracked tipping machine

fertilizer granulator Sep 6, 2023

The self-propelled cow manure and livestock manure dumping machine does not need to build grooves. The fertilizer can be stacked in long strips on the ground, with a reasonable design and a driver’s cab. The transmission is all made of a hard toothed reducer and a specially designed gearbox, which is reliable in quality, with few faults and convenient maintenance. This machine can be operated in open outdoor areas or in workshop greenhouses. This saves users on the civil engineering investment required for laying grooves and reduces costs for them.

The working principle of the self-propelled cow manure and livestock manure dumping machine is as follows: During the operation of the crawler type dumping machine, the entire vehicle rides on a long strip of fertilizer foundation that has been pre stacked. The fertilizer base raw materials are mixed, fluffy, and moved by a rotating knife shaft hung under the frame, and after passing by, they are tampered with into new strip piles. During the flipping process, the material is picked up by a high-speed rotating drum and moved back a certain distance. Therefore, during the flipping process, the flipping machine can break up and crush the material, and take away some moisture.

The structural characteristics of the self-propelled cow manure and livestock manure flipping and throwing machine are as follows:

1. The use of tracked walking requires less land occupation, flexible turning, and can turn around in place, improving the utilization rate of material storage areas.

2. The overall structure of the machine is reasonable, with good rigidity, balanced force, concise, sturdy, easy to operate, and strong applicability to the site. Except for the sturdy frame, all components are standard parts, making it easy to use and maintain.

3. The crawler type tipping machine has a wide range of applications and can be used in various scale organic fertilizer plants of large, medium, and small sizes. The crawler hydraulic tipping machine has a large processing capacity and is mainly used in large organic fertilizer plants.

4. When divided by processing capacity, it can be divided into 2.4 meter tipping machines, 2.6 meter tipping machines, 3 meter tipping machines, etc. (The number of meters mentioned here refers to the width of compost that the tipping machine can handle).

What are the steps for producing fertilizer using cow manure organic fertilizer equipment?

fertilizer granulator Sep 6, 2023

With the improvement of people’s awareness of food safety, the use of organic fertilizers continues to increase, which brings opportunities for organic fertilizer production enterprises. Organic fertilizer production line equipment has made poultry and livestock stools into organic fertilizer, realizing the recycling of waste, reducing environmental pollution, and greatly saving resource utilization.

Organic fertilizer production includes two stages, early fermentation and post -production. Organic fertilizer production line equipment includes: fermentation flipper, crusher, feeder, horizontal mixer, organic fertilizer granulator machine, dryer, cooler, screening machine, screening machine , Weight packaging machine.

1. Adjust the moisture of the raw material to about 50 %, add organic fertilizer fermentation bacteria and an auxiliary materials, and start entering the fermentation link. In this process, the organic fertilizer trough is used to flip. Generally speaking, when the temperature reaches 70 degrees, organic fertilizer raw materials are needed. Avoid the beneficial ingredients in raw materials at high temperature.

2. Smirled the raw materials of rotten and rotten, pay attention to whether the color and fineness of the material are the same, whether there are impurities, whiteness, etc.

3. Siege the crushed organic fertilizer raw materials. The purpose of screening is to ensure that the color and thickness of the finished product of organic fertilizer are more the same and look better. Finally, the packaging is entered into the warehouse.

The processing method of granular organic fertilizer is to increase granules on the basis of the above basis, and the use of organic fertilizers is needed. The common organic fertilizer granularities on the market include: npk fertilizer granulator, converter granulator, disc granulator machine, new organic fertilizer granulator, new two -in -one organic fertilizer granulator, flat molds, flat molds The granulator and ring mold granulator, various granulators have their own production characteristics, and the price of granulator varies. The granular process is performed before the screening process.

Process flow of complete set of organic fertilizer granulation equipment

fertilizer granulator Sep 6, 2023

With the rapid development of animal husbandry, a large amount of feces and sewage have been generated. The harmful elements in these feces seriously exceed the standard, making it difficult to treat them with traditional methods of returning them to the fields. In response to this situation, people have developed organic fertilizer equipment with mobile and efficient solid-liquid separation technology as the core, integrating and supporting efficient mixer, flipper, granulator and other fertilizer production equipment.

The development and development of large-scale organic fertilizer equipment and sterilization systems will be conducive to promoting the formation of an industrial chain for harmless treatment, resource utilization, and commercialization of livestock and poultry manure, achieving the goals of industrialization, marketization, and large-scale production, and effectively promoting the development of ecological agriculture and circular economy in the city.

Large organic fertilizer equipment is a type of equipment that uses chicken and pig manure as the main raw materials, adds a certain amount of nitrogen fertilizer, phosphorus fertilizer, potassium fertilizer, magnesium sulfate, ferrous sulfate, and other substances, and ferments rice bran, yeast, soybean meal, and sugar for a certain period of time as biological bacteria. Under the action of sulfuric acid, it is mixed and fermented to produce biological fertilizer. It has not only created economic benefits for enterprises, but also made significant contributions to human environmental protection projects.

The process flow of a complete set of organic fertilizer granulation equipment:

1. Firstly, raw materials such as animal manure are fermented and decomposed. The entire fermentation process can kill harmful bacterial communities inside, which is also the most important step in the entire organic fertilizer production process.

2. Secondly, it is necessary to use an organic fertilizer crushing equipment, a semi wet material crusher, to preliminarily decompose the raw materials.

3. Matching raw materials is one of the crucial processes in the production of organic fertilizers. Its main purpose is to add an appropriate amount of auxiliary materials according to the formula ratio to improve the quality of fertilizer.

4. Mechanical granulation is the most crucial aspect of the entire production process, as the material preparation is evenly mixed and stirred.

5. After the raw material undergoes the drying step to obtain high-temperature energy, the next step requires low-temperature cooling. Since water cannot be used for cooling, a cooling machine equipment is needed to separate the contact between the material and water.

6. Screening is to screen out unqualified fertilizer particles, and the screening equipment here has the advantages of high efficiency and easy operation.

7. Generate the prepared raw materials into granules that are needed, especially suitable for materials with high viscosity.

Semi wet material grinder ferments mushroom sticks for processing fertilizers

fertilizer granulator Sep 6, 2023

Organic fertilizer crusher semi wet material crusher can also crush high wet materials, which is composed of two sets of hammer heads, so it can also be called double wet material crusher. Its basic structure is an improvement on the old hammer crusher and can be considered as a relatively new type of double crusher. This machine is a specialized model for washing coal and masonry. The organic fertilizer crusher model effectively solves the problem of high moisture content in materials. Even if the moisture content is high, the sample is easy to break and will not cause machine blockage. Because the double crusher is designed without a screen bottom and mesh, even if the moisture point of the material is large, it will not cause blockage. Even on rainy days, normal production can be carried out. In addition, although the coal crusher does not have a bottom screen, it uses two rotors for crushing, making the discharge particle size more uniform and ultrafine, which can be controlled below 2mm.

Mushroom stick organic fertilizer production equipment, especially for materials with high moisture content, has strong adaptability and should not be blocked. The feeding is smooth. The material enters from the feeding port and collides with the high-speed rotating chain inside the casing. After being impacted, the material is squeezed and broken, and then collides with the chain after hitting the inner wall of the casing. This way, during the falling process, it undergoes several impacts and becomes powder or particles below 3mm are discharged from the bottom.

The motor of the organic fertilizer crusher drives the spindle to rotate. The spindle has two bearing seats, which are installed at the upper and lower ends of the casing. The casing assembly is installed on the lower frame, with a rotor disc and chain installed on the main shaft. The feeding hopper is located on the upper part of the casing. For the convenience of loading and unloading the hammer head, a valve is opened on the casing for easy disassembly and maintenance.

Which granulator should be used when producing organic fertilizers?

fertilizer granulator Sep 6, 2023

Compared with chemical fertilizers, bio-organic fertilizers have a higher content of organic matter and are especially suitable for soil reclamation and soil improvement. Bio-organic fertilizers have a wide range of applications, including various food crops, cash crops, organic farms, etc. The demand for bio-organic fertilizers is higher, and the food and vegetables produced by bio-organic fertilizers taste better. After turning the waste from livestock and poultry breeding into organic fertilizer, it can generally be sold for 600-800 RMB/t.

Common organic fertilizer granulators on the market include: double-roll extrusion granulator, stock transfer granulator, disc granulator machine, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die granulator, ring die granulator, all kinds of granulators have their own production characteristics, and the fertilizer granulator machine price vary.

Stirring teeth organic fertilizer granulator is one of the key equipment in the organic fertilizer industry, suitable for cold and hot granulation and wide production of high, medium and low concentration compound fertilizers. The important working method is wet granulation, which undergoes unavoidable water or steam, so that the base fertilizer has rich chemical feedback after the cylinder is wet, and under the premise of the unavoidable liquid phase, with the help of the twisting action of the cylinder, the material is made The extrusion force between the particles agglomerates into balls. Cylinder accepts special rubber sheet lining or acid-resistant stainless steel lining, invalid ancient scraper assembly.

The npk fertilizer granulator is an improved product that absorbs the new technology of the international granulator. The machine is equipped with a feeding system connected with a pre-feeder and a forced-feeding screw feeding hopper that is assembled with the machine to ensure the continuity, richness and symmetry of the feeding, which is a crucial step. Uniform arc grooves are engraved on the paired rollers, which is conducive to material biting into the rollers, resulting in arc grooves sealing the cavity (belt), and also conducive to material compaction, reducing the forming pressure of the mechanism and the load of the main machine, and improving the manufacturing rate of the rollers.

The Role of Chain Plate Composting Machine in Composting of Small Organic Fertilizer Fermentation Equipment

fertilizer granulator Sep 6, 2023

In recent years, circular economy has been the focus of discussion. For the pig farming industry, circular sustainable development is another standard that guides the healthy development of the industry. In recent years, with the doubling of pig farming scale, pollution control has been unable to keep up with the pace of scale development, resulting in continuous deterioration of pollution. In the past two years, the country has increased its efforts to address environmental pollution issues, issued the Ten Water Regulations, implemented restrictions on pig farming, and raised pigs from the south to the north. A series of actions have shown us that pig farms need to develop, farmers need to increase their income, and environmental issues cannot be ignored!

Small organic fertilizer fermentation production equipment plays an important role in composting production: composting machines are currently the most widely used type of fermentation equipment. Its prominent features are high efficiency and low cost, making it the equipment of general small and medium-sized organic fertilizer manufacturers. The emergence of composting machines is gradually replacing manual material flipping. Our company’s production and sales of composting machines have expanded the advantages of traditional composting machines and added automatic discharge functions. Its characteristics not only include complete functions, good efficiency, low price, but also greatly save labor and investment costs.

The small-scale organic fertilizer fermentation production equipment is a type of organic fertilizer equipment that specializes in flipping and stacking chicken manure and other animal manure. It mainly includes a composting machine that regularly mixes, crushes, and flips the manure, and decomposes the organic matter of chicken manure under aerobic conditions. It also has the function of crushing, effectively saving time and labor, enabling organic fertilizer manufacturers to improve production efficiency and improve product quality. Significant cost reduction.

The organic fertilizer chain plate composter is an organic fertilizer tank type fermentation and tipping equipment. This equipment is mainly used for aerobic fermentation treatment of urban sludge, chemical sludge, papermaking sludge, household waste, and livestock manure. The height of the chain plate composting machine tank can reach over 2 meters and the width can reach over 10 meters. It can also be equipped with a high-pressure forced oxygen supply aeration system to evenly replenish oxygen to the material during the tipping process. It fully utilizes the concept of deep pool design to achieve fast material heating, short fermentation time, large processing capacity, and automatic discharge design. The chain plate composting machine has a compact structure and advanced technology. It adopts pool type continuous aerobic fermentation technology to quickly decompose, dehydrate, sterilize, and deodorize organic waste, achieving the goal of harmless, resourceful, and reduced treatment. During the flipping process, the material can undergo a certain amount of flipping displacement in the pool, and the material gradually moves back in a regular and continuous manner in the pool, forming a continuous aerobic fermentation process.