What conditions are required for granulation in an organic fertilizer production line using a granulator?

fertilizer granulator Dec 26, 2023

Organic fertilizer granulator in the whole process of production and processing, the material is required to have a certain viscosity, and some raw materials are loose after fermentation, and it is not easy to granulate, so it is necessary to add some water or adhesive to improve the viscosity of the material. Disc granulator and wet test granulation, water or adhesive will be added in the whole process of granulation to ensure that the material can be fully granulated. The new type organic fertilizer granulator uses wet test granulation, and the material after fermentation can be granulated immediately, without the operation process of other production processes. The roller extrusion granulator adopts the production process without boring and tasteless at room temperature, and the granulation of materials with relatively low viscosity can be used. If the moisture content of the material is too high, you can moderately add some dry materials to melt the moisture content. If the water content is too low, the water can be added moderately, which is beneficial to granulation. Materials with large water content should be supplemented with some dry green plants, such as wood residue, humic acid, straw and other materials, which generally absorb water, improve the configuration, and improve the nutrient elements. The new organic fertilizer pelletizing machine is a kind of organic fertilizer pelletizing machinery and equipment with the development trend of modern agriculture, the improvement of professionalism, and the continuous development trend of various provisions.

The disc granulator is a relatively traditional process, and I personally highly recommend this type of granulator. It produces smooth particles and sells well, but the only drawback is its low density; At present, people are pursuing new and innovative methods of granulation, so the number of users is gradually decreasing (universal).The stirring tooth granulator is a product that is widely favored by customers. This process has high yield and smooth processing. If an organic fertilizer rounding machine is added, the granulation can be comparable to disc granulator. However, it is necessary to purchase a drying machine and a cooling machine, as the entire set of equipment for this process of organic fertilizer is expensive.

The granulation characteristics and process of small-scale powdered organic fertilizer complete equipment

fertilizer granulator Dec 26, 2023

The complete set of small-scale powdered organic fertilizer equipment is a fertilizer that can be decomposed by adding organic waste such as plant straw to chicken manure, pig manure, cow manure, sheep manure, horse manure, duck manure, rabbit manure, pigeon manure, and other livestock and poultry manure.

Small powder organic fertilizer complete equipment, available in powder and granular form, as well as cylindrical form. Powder form is simple, and powder organic fertilizer refers to the fertilizer produced by fermenting organic raw materials in a certain proportion without causing particles. There is a certain difference from traditional composting fermentation. The national standard is 40% organic matter, over 5% total nutrients, and 30% moisture. The equipment is also relatively simple, mainly consisting of three stages of fermentation: pre mixing, flipping, refining, and packaging. The main purpose of fermentation is to decompose large molecular materials of organic raw materials into small molecular materials that can be absorbed and utilized by crops through microbial decomposition. The quality of fermentation also affects the quality and effectiveness of organic fertilizers.

What are the components of a small, fully automatic set of bio organic fertilizer equipment? It mainly consists of fermentation system, drying system, deodorization and dust removal system, crushing system, ingredient system, mixing system, granulation system, and finished product packaging system; The fermentation system for harmless treatment of livestock and poultry manure includes: feed conveyor, biological deodorization machine, mixer, proprietary flipping machine, oxygen supply system, and automatic control system.

The working principle of the organic fertilizer wet stirring toothed granulator is to use the high-speed rotating mechanical stirring force and the resulting aerodynamic force to continuously mix fine powder materials in the machine, achieve granulation, spheroidization, extrusion, collision, compaction, polishing and other processes, and thus achieve the purpose of granulation. The particle shape is spherical, with a sphericity of ≥ 0.7 and a particle size generally between 0.3-3 millimeters. The particle formation rate is ≥ 90%. The size of the particle diameter can be adjusted appropriately by the material mixing amount and the spindle speed. Generally, the lower the mixing amount, the higher the speed, and the smaller the particle.

Investment in building a fertilizer production line in a compound fertilizer production plant

fertilizer granulator Dec 26, 2023

Nowadays, there are a large number of pig farming enterprises in various regions, and as a result, pig manure resources are also very abundant. Utilizing this large amount of pig manure to produce organic fertilizer solves the major problem of environmental pollution, while also producing a large amount of pig manure organic fertilizer. The economic benefits are also very considerable. The investment in fully automatic pig manure organic fertilizer equipment can be large or small, and the specific situation needs to be combined with annual production. Equipped with a production line, workers do not need to be equipped too much.

Compound fertilizer production equipment is a type of equipment that uses chicken, pig, cow, sheep manure, urban sludge, etc. as the main raw materials, and adds a certain amount of nitrogen fertilizer, phosphorus fertilizer, potassium fertilizer, magnesium sulfate, ferrous sulfate, and other substances. Rice bran, yeast, soybean meal, and sugar are fermented for a certain period of time as biological bacteria, and under the action of sulfuric acid, mixed fermentation is used to produce biological fertilizers.

The process flow of compound fertilizer production equipment roughly includes: raw material batching, mixing and stirring, agglomeration and crushing, material granulation, primary screening, particle drying, particle cooling, particle secondary classification, finished particle coating, and quantitative packaging of finished particles.

The investment in compound fertilizer production factories can be large or small. If producing and processing powdered organic fertilizers, only one fermentation equipment, crusher, and screening machine needs to be invested, which is approximately 60-130000 yuan. If producing granular organic fertilizer, it is necessary to add an organic fertilizer granulator and dryer. An organic fertilizer production line with an annual output of 10000 tons generally does not require a cooling machine and requires an investment of approximately 200000 to 300000 yuan. If the output is large, high configuration organic fertilizer production line equipment can be selected and purchased based on the quantity of raw materials produced, and the relative price is also higher.

The equipment of the pig manure processing organic fertilizer production line can not only meet the local fertilizer demand, but also meet the demand of the surrounding market. Bioorganic fertilizers are widely used in various fields such as farmland, fruit trees, flowers, landscaping, tall grass, and soil improvement, with good results. The government provides subsidies for agriculture and strongly supports this industry, so making investment choices is a very good choice.

How to choose a good organic fertilizer equipment manufacturing factory for farms?

fertilizer granulator Dec 26, 2023

1, the strength of manufacturers. As we all know, when we buy any goods, the choice of well-known brand products is guaranteed in all aspects. Similarly, the choice of organic fertilizer equipment manufacturers is also the same truth, the market is not lack of many small manufacturers to compete with large manufacturers, then their main competitiveness may be the price. A small factory can do the same equipment cheaper than a big factory, so the reason is self-evident. Therefore, it is best to conduct field research and use the most intuitive method to judge.

2, organic fertilizer equipment quality. The organic fertilizer equipment of small factories is no different from that of large factories in appearance, but there are still great differences in the overall production process, research and development level, and actual use effect of organic fertilizer production lines, and the values of manufacturers are not the same. Some manufacturers may be in order to make money, and the most important thing is that we love this industry and want to solve problems for more users. Play our value, the reason why Dachang can develop and grow, is stable product quality and good user reputation.
3. After-sales service system. In addition to product quality and production strength, the most important or service, the service said here is not only after-sales service, more important is pre-sales service, because there are many organic fertilizer production processes, and most customers have no actual production experience, at this time, looking for a higher degree of professional organic fertilizer equipment manufacturer is particularly important.
The development and development of large-scale organic fertilizer equipment and sterilization systems will be conducive to promoting the formation of an industrial chain for harmless treatment, resource utilization, and commercialization of livestock and poultry manure, achieving the goals of industrialization, marketization, and large-scale production, and effectively promoting the development of ecological agriculture and circular economy in the city.

Technical advantages of mushroom residue organic fertilizer production line

fertilizer granulator Dec 26, 2023

Mushroom residue contains abundant nutrients needed by organisms, such as straw, cow manure, and mushroom residue, which are rich in crude protein, crude fiber, crude fat, calcium, phosphorus, and amino acids. It can be said that the growth of plants is a green source of fertilizer. So how can the technology and equipment of the mushroom residue organic fertilizer production line achieve the transformation from waste residue to organic fertilizer? Mainly from its technology and process equipment.

The first step in processing organic fertilizer with mushroom residue is to utilize composting fermentation technology. The use of microbial engineering technology in the composting process to ferment and differentiate padding rich in livestock and poultry manure, combined with the form of biological fermentation bed pig farming, is also a new path for harmless disposal of manure. It is a production line that mixes pig manure with sawdust, straw, wood chips, rice husks, and other substrates, and under the action of specialized microbial strains, continuously and effectively degrades, digests, or converts the mixture into other nutrients. Mushroom residue organic fertilizer is used to achieve zero pollution emissions from fecal disposal.

Advantages of mushroom residue organic fertilizer production line technology:

1. The use of mushroom residue organic fertilizer production lines and cassava residue organic fertilizer processing equipment to produce organic fertilizers not only solves environmental pollution problems, but also achieves the reuse of agricultural resources. Mushroom residue and cassava residue organic fertilizer processing plants produce mushroom residue organic fertilizer through mushroom residue organic fertilizer production line equipment, which not only improves the efficiency of farmers, but also improves the land. Mushroom residue organic fertilizer produced using mushroom residue organic fertilizer processing equipment improves soil porosity, permeability and exchangeability, plant survival rate, and increases beneficial bacteria and soil microorganisms and populations.

2. Using pig manure, fecal water, and mushroom residue as carriers, mixed with various minerals, sprayed into cultivated bacterial strains for fermentation to produce organic fertilizer. This fertilizer can slow down the salinity and compaction of saline alkali soil, directly or indirectly provide crops with the necessary nutrients, regulate soil acidity and alkalinity, improve soil structure, improve soil physicochemical and biological properties, and regulate or improve crop growth mechanisms, Improving the quality and properties of fertilizers to increase their utilization efficiency.

3. Mushroom residue processing organic fertilizer equipment has complete organic fertilizer nutrients, which can improve soil and improve soil compaction caused by the use of chemical fertilizers. Improve soil physical and chemical properties, enhance soil water retention, fertilizer retention, and fertilizer supply capabilities. The beneficial microorganisms in the mushroom residue organic fertilizer production equipment enter the soil and form a symbiotic and proliferative relationship with the microorganisms in the soil, inhibiting the growth of harmful bacteria and transforming them into beneficial bacteria. They interact and promote each other, playing a synergistic role in the population. During the growth and reproduction process, beneficial bacteria produce a large amount of metabolic products, promoting the decomposition and transformation of organic matter, and can directly or indirectly provide various nutrients and stimulating substances for crops, Promote and regulate crop growth.

How much does it cost to invest in the equipment of the cow manure organic fertilizer production line?

fertilizer granulator Dec 26, 2023

How much does it cost to invest in the equipment of the cow manure organic fertilizer production line? If producing powdered organic fertilizer for processing, only one fermentation equipment, crusher, and screening machine, needs to be invested. The investment is just tens of thousands of yuan (based on production volume and equipment selection).

1. Determine the size of the cow manure organic fertilizer production line, such as the annual production of tens of thousands of tons or the hourly production of tons, in order to determine the price.

2. Determine the shape of the particles in the cow manure organic fertilizer production line, that is, choose the type of granulator: powder, column, flat ball, or standard garden. The commonly used equipment for granulating organic fertilizers includes: disc granulator, drum granulator, wet granulator, roller extrusion granulator, flat mold granulator, and ring film granulator. The selection of granulators should be determined based on the local fertilizer sales market. The particle shape is different, the process of organic fertilizer equipment is also different, and the price of organic fertilizer equipment is also different.

3. Determine the configuration level of the cow manure organic fertilizer equipment production line: The configuration level is different, the price of the organic fertilizer equipment is different, the amount of labor used is different, and the stable and high yield of the organic fertilizer equipment is also different. Generally, higher configurations need to be added, including automatic batching device, automatic packaging device, automatic quantitative feeding device, cyclone dust removal with water and dust removal.

4. Determine the type of fertilizer to be produced. It is a compound fertilizer organic fertilizer equipment or an organic fertilizer organic fertilizer equipment. For the same yield, organic fertilizer organic fertilizer equipment generally considers high moisture content and the strain is not resistant to high temperatures. The model is generally larger than the compound fertilizer model. There are generally four types of organic fertilizers, including pure organic fertilizer, organic-inorganic compound fertilizer, bio organic fertilizer, and compound microbial fertilizer. The equipment for organic fertilizers varies slightly depending on the variety.

5. Selection of fermentation flipper: The general fermentation forms include stack fermentation, shallow tank fermentation, deep tank fermentation, tower fermentation, and rotary drum fermentation. The fermentation methods and equipment for organic fertilizer fermentation are different. Generally, a shallow groove turner is more suitable for aerobic fermentation principles (the advantages of a shallow groove turner are that it is more in line with the principles of aerobic fermentation, is not easy to form anaerobic, has complete and complete fermentation, and has a fast fermentation speed).

6. Determine the level of environmental protection requirements: In areas with low environmental requirements, heavy dust removal is generally chosen, and the investment in organic fertilizer equipment is relatively low; Places with high environmental requirements generally choose heavy dust removal and ink dust removal, which can meet the national air emission quality standards.

The use and maintenance methods of composting machines in organic fertilizer production lines

fertilizer granulator Dec 26, 2023

Crawler type composting machine is a device that uses modern technology to convert agricultural waste, animal manure, and organic household waste into high-quality bio organic fertilizer. Its processing object is the stacked material on the cement road surface, which is mainly the dry material after solid-liquid separation of animal manure. Through the back and forth flipping of the self-propelled composting machine, the contact area between the material and oxygen is increased, and the time for organic fertilizer to form is shortened!

1, the bearing of the fermrntation compost turning machine bears the full load of the machine, so the lubrication condition of the bearing has a great relationship with its service life, which directly affects the operating life and operation rate of the organic fertilizer equipment. Therefore, the lubricant required to be injected must be clean and have a good seal. The main fuel injection parts of the organic fertilizer tipping equipment, rotating bearings, roller bearings, gears, movable bearings, and sliding planes.2, the new tire is easy to loose, need to check frequently.
3. Pay attention to whether the various parts of the machine are working normally.
4, pay attention to check the wear degree of easily worn parts, and replace easily worn parts at any time.
5, the bottom plane of the mobile device should be cleared of dust and other objects to avoid mechanical contact with non-breakable materials, so that the mobile bearing can not move on the bottom frame, resulting in serious accidents.
6, bearing oil temperature rise, should immediately stop operation, eliminate the cause.
7, rotating gear in the operation of the organic fertilizer production line, if there is a crash, should immediately stop the inspection and rule out, in order to facilitate the maintenance of organic fertilizer turning equipment, extend its service life.

The supporting equipment and process flow required for the fermentation of organic fertilizer

fertilizer granulator Dec 26, 2023

Mushroom residue, flat mushroom residue, and other mushroom residues are a large amount of waste generated after harvesting mushrooms in large mushroom planting bases. In some places, they are called mushroom sticks. In early processing, many mushroom planting bases used mushroom sticks as combustibles, which not only causes pollution but also wastes resources. Since the maturity of production line technology and processing technology for bio organic fertilizers, mushroom residue and other mushroom residues have been used as one of the raw materials for organic fertilizer processing.

Mushroom residue requires a fermentation and maturation process, and pure mushroom residue cannot be used as organic fertilizer. It also requires the addition of poultry and livestock manure, sludge filter mud, etc. Generally, the ratio of poultry and livestock manure to mushroom residue is 7:3, which can ensure the organic matter content and fertilizer efficiency.

Equipment and process flow for mushroom residue and mushroom rod fermentation of organic fertilizer:

1. Preparatory work: Weigh and divide the livestock and poultry manure (with a moisture content of 70%) that needs to be disposed of; Prepare microbial agents.

2. Production technology: Mix animal manure and bacterial strains in a 1:10000 ratio, and then mix them. Then reverse glue is applied to the Fangzi Sunshine Board Room, allowing solar energy to pass through the Sunshine Board to increase the room temperature of the fermentation workshop and accelerate the increase in the starting temperature of the fermentation materials. There are ventilation holes at the top to facilitate the emission of water vapor and other gases generated during material fermentation. The walls on all sides are of brick and concrete structure, with doors and windows reserved.

3. There are two fermentation tanks built in the fermentation workshop, with a length of 18-25m and a width of 2.5m. The edges of the tanks are made of bricks and covered with cement. When fermenting in a fermentation tank for 4-5 days, flip the fermented material from one tank into two tanks. It usually takes about 20-25 days from feeding to discharging.

4. Process equipment and processes. The poultry and livestock manure (such as cow manure, sheep manure, chicken manure, etc.) that has been pretreated by an organic fertilizer composting machine is directly transported to the raw material silo (or raw material mixer).

5. Transport to the disc homogenizer and control the feeding speed through a frequency converter.

6. Transported to a specialized organic fertilizer screening machine, the special design can completely solve the problem of screen adhesion.

7. The screened large particles are crushed by an organic fertilizer crusher and sent to a disc homogenizer.

8. The qualified products after screening are transported to the fully automatic packaging scale for weighing, packaging, and storage.

Basically, after working through a series of processing techniques and equipment, the organic fertilizer raw materials mixed with mushroom residue can be processed into organic fertilizer, which can be put into the market for sale as powdered organic fertilizer.

How to choose suitable organic fertilizer fermentation equipment for breeding farms?

fertilizer granulator Dec 21, 2023

As the saying goes, in order to have good organic fertilizer quality, we must pay attention to the fermentation equipment in the organic fertilizer production line. The easy to use organic fertilizer fermentation equipment brings a lot of convenience to users in the process of use, more enterprises like it, but if the organic fertilizer fermentation equipment is not good, users will have many aspects of trouble in the use process, and also let employees use it very laborious. So the use of organic fertilizer fermentation equipment at this time is a good use of skills. When choosing organic fertilizer fermentation equipment, it is necessary to see whether organic fertilizer fermentation equipment is labor-saving. Organic fertilizer fermentation equipment does not meet the relevant requirements, will be placed by everyone, waste of enterprise resources, but also increase the cost of income, occupy the work site.

For organic fertilizer fermentation equipment, in the selection of manure treatment equipment also depends on the durability of organic fertilizer equipment, if the quality of organic fertilizer fermentation equipment is good and the volatility is good, then the disadvantage in operation is more prominent. In addition, it is also necessary to consider whether the operation of the feces processor is convenient. This requires the user to pay more attention to, if we choose the equipment operation is complex and easy to learn, randomness is good, so that the operator can use it quickly, do not need difficult operation steps, and save time and energy.
The organic fertilizer equipment carries out thorough dust removal and purification, high-temperature drying, concentration and crushing, disinfection and sterilization, decomposition and deodorization and other procedures according to the characteristics of fresh chicken manure, pig manure, cow manure, duck manure and other livestock and poultry excrement with high water content, unparalleled odor and bacteria. It is refined to produce yellowish brown uniform granular products containing various nutrient elements necessary for crops. It is not only suitable for wheat, rice, peanuts, corn, fruit, melon and fruit trees, Improving crop quality and melon and fruit quality is beneficial to human health. It is the best fertilizer for planting pollution-free green food.

How much does it cost to invest in a complete set of small organic fertilizer equipment

fertilizer granulator Dec 21, 2023

According to the new national policy, we will accelerate the construction of modern animal husbandry and promote the green development of animal husbandry in the future. Focusing on the reduction, harmless treatment, and resource utilization of livestock and poultry breeding waste, we will implement the creation of a demonstration county for green development in animal husbandry, promote the comprehensive utilization of waste throughout the county, and achieve regional agricultural and animal husbandry recycling and zero emissions.

How much does it cost to invest in a complete set of small-scale organic fertilizer equipment? The so-called small-scale organic fertilizer complete set equipment has relatively small production capacity, less equipment footprint, and lower investment costs. A set of small-scale organic fertilizer complete set equipment costs about 100000 yuan, and the operation is very simple. The requirements for the factory and equipment are low. Combined with the current national ecological civilization strategy, the organic fertilizer market space and demand are very large. Investing in small-scale organic fertilizer complete set equipment is a good choice.

The complete set of organic fertilizer processing equipment has three common configurations: high, medium, and low. For large fertilizer factories, it is recommended to choose a complete set of organic fertilizer processing equipment, so that the cost of organic fertilizer produced can meet market requirements in terms of quality, appearance, and nutritional content. There is a significant advantage in promoting and selling the organic fertilizers produced. Low to medium configuration organic fertilizer production lines are suitable for small and medium-sized organic fertilizer factories. The sales scale of the finished organic fertilizer produced is limited to nearby areas, and some processes in the organic fertilizer production process require manual assistance to complete.

The small-scale organic fertilizer equipment requires two steps to produce organic fertilizer: the pre fermentation and treatment part and the deep processing and granulation part. The complete set of equipment for medium-sized organic fertilizer requires equipment such as fermentation flipping machine, organic fertilizer crusher, drum screening machine, horizontal mixer, disc granulator, rotary dryer, cooling machine, screening machine, coating machine, packaging machine, conveyor, etc.