How to select the appropriate type of chicken manure Organic fertilizer production line

fertilizer granulator Jul 4, 2023

The rapid fermentation of chicken manure Organic fertilizer equipment to make Organic fertilizer requires the addition of biological fermentation bacteria, and the aerobic fermentation of chicken manure fermentation composter is adopted. Biological fertilizer Fermentation starter can ferment pig, cow, sheep, chicken, duck, quail and other animal feces to produce Manure, and can also ferment and decompose various straws, fallen leaves, withered grass and so on to produce biological Manure, so it is very convenient to obtain materials.

The fermented biological Organic fertilizer in the chicken manure Organic fertilizer production line is a complete fertilizer. It is rich in organic matter, not only nitrogen, phosphorus, potassium and other elements, but also calcium, magnesium, sulfur, iron, manganese, zinc, copper, boron, molybdenum, chlorine and other trace elements. The functional bacteria in the biological Organic fertilizer can not only decompose the mineral phosphorus in the soil, but also the mineral potassium in the soil, releasing phosphorus, potassium and other nutrients, Can provide a continuous supply of nutrients to crops in a sustainable manner.

The process flow of the complete livestock manure production line is as follows: Manure raw materials (animal manure, domestic garbage, dead branches and leaves, biogas residue, waste bacteria, etc.) are fermented and then crushed in a semi wet material grinder, and then elements such as nitrogen, phosphorus and potassium (pure nitrogen, Phosphorus pentoxide, Potassium chloride, ammonium chloride, etc.) are added to make the mineral elements meet the required standards, and then Organic fertilizer mixer is used for mixing, Then enter the Organic fertilizer granulation machine for granulation, dry it after coming out, screen it through the screening machine, pack the qualified products, and return the unqualified products to the granulation machine for granulation.

How to select chicken manure Organic fertilizer production line?

1. The equipment selection of chicken manure Organic fertilizer production line shall adhere to the principle of “high starting point, one-step”, and make selection based on full understanding of Organic fertilizer equipment. According to the characteristics of the project, the production equipment is proposed to be the equipment produced by domestic manufacturers specializing in the production line of chicken manure Manure;

2. The key to equipment selection of chicken manure Organic fertilizer production line is to ensure the requirements of production process, ensure that the products meet the quality standards and the realization of production guidelines, and strive to achieve short process, low energy consumption, easy operation and mature technology.

The higher the production capacity, the greater the investment in Organic fertilizer equipment, and the lower the production capacity, the smaller the investment. If conditions permit, it can be directly made into efficient organic and inorganic compound fertilizer on the basis of Manure, and the market benefit is many times that of Manure.

Technology of producing powdery fertilizer by pig manure Organic fertilizer production line

fertilizer granulator Jul 4, 2023

In the powdered pig manure fertilizer production process, pig manure is firstly collected, mixed with hay and rotten silage to make compost and let it ferment. Fermentation process is divided into: composting, heating, tossing, odorless, loose, composting. When composting, 80% of livestock and poultry manure, 20% of straw, are crushed and mixed. The mixing ratio of straw and manure can be determined according to the moisture content of manure. Generally, 65% of the water content is required for fermentation, that is to say, when the hands are squeezed into a ball, the fingers can see the water, but there is no water dripping, and the solution can be released as soon as the hands are released. Then add corn flour or rice bran and strain, the function of corn flour is to increase the sugar content for strain fermentation, so that the multi-dimensional complex enzyme bacteria quickly take the absolute advantage. Add the prepared mixture into the mixer for mixing, and make sure that the mixture is uniform, transparent and free of lumps.

Production technology of organic fertilizer machine for powdered pig manure
1. Rump fermentation
Use the compost windrow turner to turner the strip stack. When the temperature rises above 55 ℃, pile up once every 1-2 days. After fermentation at 55 ℃ for 10-15 days, put up the pile. (the purpose of turning over the reactor is to promote water evaporation, oxygen entering the reactor, bacteria entering the reactor and rapid propagation and fermentation)
2. Material crushing
Fermented materials can not be sold directly as commodities, because long-term stacking will cause caking and other phenomena. At this time, the bulk material left by the screen needs to be finely crushed by the high humidity material crusher, and the powdered organic fertilizer will be obtained after crushing. (for the early stage fermentation of the powder fertilizer production line, in order to speed up the fermentation process, the auxiliary materials can be added into the pulverizer for crushing)
3. Screening and grading
In order to improve the sales phase, the powdered organic fertilizer can be re screened and the uniform powdered material can be packed. After operating according to the above steps, the pure powder organic fertilizer will be formed after being screened by the roller screen.
4. Packaging of finished products.
The powdered organic fertilizer can be directly put into storage and sold after being packaged by automatic packing scale.

Equipment and process flow of powder Organic fertilizer production line

fertilizer granulator Jul 4, 2023

According to incomplete statistics, a cow weighing 600 kilograms has a daily fecal output of 20 kilograms, a urine output of 34 kilograms, and a flushing water volume of 500-800 kilograms (head/day) in the cattle farm. Untreated cow dung is piled up and discharged at random, some directly into rivers, lakes, ditches, ponds, some directly piled up outside the pen and beside the road. In rainy days, a large amount of dung water overflows, causing serious pollution to the surrounding environment, roads, land, water and air, resulting in black and smelly water, dirty air, disease spread, endangering the safety of human and livestock drinking water, and increasing the risk of zoonosis, Seriously endangering human and animal health and even life safety, cow manure has seriously restricted the development of the dairy farming industry.

The powdery Organic fertilizer production line has simple process and low input cost, which is suitable for small and medium-sized enterprises and farmers. It only needs to be equipped with: trough fermentation dumper, semi wet material grinder, drum screening machine, automatic quantitative packaging scale, which can meet the production needs.

Process flow of powder Organic fertilizer production line:

The whole production process of powdered Organic fertilizer can be simply divided into three processes: pretreatment, one-time fermentation and post-treatment. The process flow of the whole powdery Manure production line specifically includes physical dehydration of fresh crop stalks → crushing of dry raw materials → screening → mixing (bacteria+fresh livestock manure+crushed crop stalks are mixed in proportion) → composting and fermentation → temperature change observation → blowing and turning → moisture control → screening → finished products → packaging → warehousing.

1. Pretreatment stage of powdery Manure: after the compost raw materials are transported to the storage yard and weighed by the scale, they are sent to the mixing and stirring device, mixed with the production and domestic organic wastewater in the plant, added with compound bacteria, and the moisture and carbon nitrogen ratio of the compost are roughly adjusted according to the raw material composition. After mixing, the next process is started. If the Manure raw materials are mixed, the C/N ratio is controlled at 23-28, and the water content of the materials after mixing is controlled at 52% -68%. Raw material stacking requirements: height of meters, width of meters, length of any length, and attention should be paid to a naturally ventilated area.

2. Primary fermentation stage of powdery Manure: the mixed raw materials are fed into the primary fermentation tank with a loader to form a fermentation pile. The fan is used to force ventilation from the bottom of the fermentation tank to the top for oxygen supply. The temperature rises to above 60 degrees, and the pile is turned after 48 hours (but when the temperature exceeds 70 degrees, the pile must be turned immediately). When turning the pile, it must be uniform and thorough. Lower layer materials should be turned into the middle and upper parts of the pile as far as possible to fully mature, Determine the number of times the material is flipped based on its degree of maturity. At the same time, the pile will be flipped for about 2 days and supplemented with water (mainly organic wastewater from production and domestic use) and nutrients. The fermentation temperature will be controlled between 500 ° C and 650 ° C for aerobic fermentation. The fermentation cycle for this project is 8 days, with one tank of raw materials entering and one tank of semi-finished products exiting each day. After the fermented semi-finished products are discharged, they are ready to enter the next process.

3. Post treatment stage of powdery Manure: further screen the finished compost, and treat the undersize according to the water content. After sieving and granulating, the material is sent to a dryer heated by biogas in the biogas digester for drying. After adding medium and trace elements in proportion, it is stirred and mixed to make a finished product, which is then packaged and stored for sale. The screened material is returned to the crushing process for reuse.

Using Organic fertilizer production line to ferment pig manure to process Manure

fertilizer granulator Jul 4, 2023

If pig manure is directly returned to the field, it will burn the roots and damage the seedlings. Pig manure can be processed into Manure through fermentation. Biogas, biogas slurry, pig manure complete set of Manure equipment processing Manure is a more suitable method for current farms. The whole process is mechanized, with less investment cost and quick cost recovery. The complete set of pig manure Organic fertilizer equipment is specialized in processing pig manure, which can make pig manure become Organic fertilizer through fermentation and harmless treatment, The nitrogen content of Organic fertilizer made from pig manure is very high. Pig manure Manure can maintain fertilizer and water, prevent diseases and pests, and increase crop yield.

The high moisture content of pig manure requires the addition of crop straw, on the one hand to regulate the moisture content, and on the other hand to regulate C/N. After adding biological strains to livestock and poultry manure, a tank composting machine is used for flipping. The purpose of flipping is to accelerate the fermentation speed, promote the entry of oxygen into the pile, accelerate the fermentation process, and shorten the fermentation cycle.

The fermentation process should be noted that it should be flipped and thrown every 2-3 days. The fermentation process generally goes through three stages: moderate temperature, high temperature, and cooling. The addition of biological strains during the fermentation stage can kill a large number of harmful bacteria during the high-temperature process. In the intermediate temperature stage, the pile layer is generally at 15-45 ℃, and the suitable temperature for modern composting production is generally 55 ℃.

In the later stage of endogenous respiration, the remaining part is the organic matter that is difficult to decompose and the newly formed Humus. At this time, the activity of microorganisms decreases, the calorific value decreases, the temperature drops, and the thermophilic microorganisms take the advantage. The residual decomposed organic matter is further decomposed, and the Humus continues to increase and stabilize. When the compost enters the maturity stage, the oxygen demand is greatly reduced, and the water content is also reduced.

After fermentation, there is a pulverizer. The purpose of pulverization is to ensure the roundness of the granulation in the later stage. During pulverization, a semi wet material pulverizer can be selected, with a crushing particle size of 20-30 mesh. It can be used to pulverize the fermented decomposed waste or other materials with a moisture content less than 30%.

As Manure is produced, there are three types of Organic fertilizer granulators for granulation of Manure: disc granulator, agitating tooth granulator and new type of three in one granulator. The disc granulator has a long history, is simple to operate, and is relatively cheap. The agitating tooth granulator is highly mechanized. If the output is small, drying can be avoided and the new type of three in one granulator is mainly used for large annual output. After granulation, it is dried, cooled, coated, and packaged for sale.

How to treat chicken manure with a complete set of Organic fertilizer equipment

fertilizer granulator Jul 4, 2023

The treatment of chicken manure has become a headache for large-scale chicken farmers. Chicken manure, pig manure and cow manure are piled everywhere, and the bad smell also causes certain pollution to the environment. Planting vegetables to implement pollution-free production, using organic fertilizer machine to treat chicken manure, pig manure and cow manure without pollution, processing into organic fertilizer, not only can effectively use chicken manure resources, but also do not worry about marketing.

The useless chicken manure is dehydrated by organic fertilizer machine, fermented with fermentation bacteria, fermented for 5-7 days, then screened, crushed, and the products produced by the chicken manure organic fertilizer production line become organic fertilizer rich in nitrogen, phosphorus, potassium, iron, zinc, calcium and other trace elements.

In order to expand the impact, free to let the surrounding fruit farmers, vegetable farmers, flower farmers try, after use by farmers friends and foreign businessmen welcome. Fund raising and establishment of the company, large-scale production of organic fertilizer, can produce 6 tons of bio organic fertilizer per day, can digest and absorb chicken manure produced by more than 200000 chickens, not only recycling the chicken manure of local farmers, but also radiating to the surrounding areas. Chicken manure is processed into refined fertilizer to increase yield and benefit. At present, the processing of organic fertilizer with chicken manure has a very broad prospect. Further expansion of the scale will enable more manure from farms to be recycled and turned into treasure. At the same time, biogas residue is also a good organic fertilizer, so that chicken manure can be fully recycled.

Technological process of the production line of cow dung Organic fertilizer with an annual output of 50000 tons

fertilizer granulator Jul 4, 2023

A Organic fertilizer production line can be divided into small, medium and large Organic fertilizer production lines according to the output; According to the process, it can be divided into powder Organic fertilizer production line and granular Organic fertilizer production line. Therefore, if you want to calculate the capital cost of a Organic fertilizer production line, you need to clarify the output (such as annual output, daily output, hourly output) and process flow (whether to make powder line or granular line), so that Organic fertilizer equipment manufacturers can more accurately configure and calculate the more accurate price and cost, Provide a reasonable quotation.

At present, Organic fertilizer production line is divided into large, medium and small Organic fertilizer production line complete sets of equipment according to production capacity. The production line of cow dung Organic fertilizer with an annual output of 50000 tons is a medium-sized Organic fertilizer production line.

At present, more than 75% of the market are small-scale Organic fertilizer production lines with less than 20000 tons, and even small-scale Organic fertilizer production lines with less than 10000 tons. Some small Organic fertilizer production lines of family workshop type have poor equipment, or the production line has simplified the process flow without authorization, resulting in insufficient fermentation of Manure in the fermentation stage, or unreasonable raw material selection and ingredients, resulting in substandard nutrients, or conflict with local soil microelements. This is also the main reason why Organic fertilizer equipment factories often recommend medium-sized Organic fertilizer production lines. The medium-sized Organic fertilizer production line refers to the production line with an annual output of 30000 to 70000 tons.

The process flow of the production line of cow dung Organic fertilizer with an annual output of 50000 tons is as follows:

Cow dung fermentation → Dumping of fully fermented raw materials by a dumper → Crushing by a grinder → Screening machine → Automatic batching system → Grinding by a double shaft grinder → Granulation by a Organic fertilizer granulator → Drying by a dryer → Dust removal by a dust remover → Cooling by a cooler → Dust removal → Cooling → Coating by a film coating machine → Screening by a screening machine → Packaging by an automatic packaging machine → Warehousing of finished products.

The production line of cow dung Organic fertilizer with an annual output of 50000 tons has a high degree of automation, mellow granulation, sufficient fermentation, and high product qualification rate. It is the preferred scheme for investing in the processing of large and medium-sized Manure.

Complete set configuration of the production line with an annual output of 50000 tons of cow dung Organic fertilizer:

The two-in-one granulator with a rotating angle square on the production line of 50000 tons of cow manure medium-sized organic fertilizer annually consists of a body part, a granulator rotor part, and a transmission part. It is a particularly important component of the complete set of equipment for this series of organic fertilizer production lines.

The working principle is that the material enters the machine from one end of the feeding port, and is continuously pushed through the granulation rotor and mechanically moved with the machine casing to achieve the purpose of granulation. The finished particles are pushed out of the machine at the other end of the machine. The rotor is driven by the motor and reducer of the transmission device, and the transmission and body parts are mostly fixed on the same frame. This not only has a sturdy structure, stable operation, but also is very convenient to install.

In addition to granulation equipment, other supporting equipment include Organic fertilizer composter, grinder, dryer, screening machine, mixer, coating machine, packaging machine, conveyor, etc.

The granulation equipment and process of the entire compound fertilizer production line

fertilizer granulator Jul 4, 2023

The process of compound fertilizer granulation equipment is mainly to screen, magnetic separation, granulation and drying the fermented organic waste with a moisture content of about 30% -35% to prepare round Organic fertilizer. Adding functional bacteria can produce biological Manure, and adding nitrogen, phosphorus and potassium (the total nutrient content is less than 15%) can produce organic and inorganic fertilizer.

Complete compound fertilizer production line process

1. Raw material ingredients: urea, ammonium nitrate, ammonium chloride, ammonium sulfate, ammonium phosphate (monoammonium phosphate, diammonium phosphate, heavy calcium, calcium superphosphate), Potassium chloride (Potassium sulfate) and other raw materials shall be prepared in a certain proportion (according to market demand and soil testing results in various regions).

2. Mixing of raw materials: Mix the prepared raw materials evenly to improve the overall uniformity of the fertilizer particles.

3. Raw material granulation: The evenly stirred raw materials are fed into a composite fertilizer granulator for granulation (either a drum granulator or an extrusion granulator can be used).

4. Particle drying: The particles made by the granulator are fed into the dryer to dry the moisture contained in the particles, increasing their strength and facilitating storage.

5. Particle cooling: The dried fertilizer particles have a high temperature and are prone to clumping. After cooling, they are easy to pack, store, and transport.

6. Particle grading: Grading the cooled particles, crushing and re granulating the unqualified particles, and screening out the qualified products.

7. Finished film: Coating qualified products to increase the brightness and roundness of particles.

8. Finished product packaging: Bag the coated particles, also known as finished products, and store them in a ventilated place.

The compound fertilizer production line has low investment, fast efficiency, and good economic benefits. The complete equipment process layout is compact, scientific and reasonable, and technologically advanced. Energy saving and consumption reduction, no discharge of three wastes, stable operation, reliable operation and convenient maintenance. Wide adaptability of raw materials, suitable for granulation of various raw materials such as compound fertilizers, pharmaceuticals, chemicals, feed, etc., with high product granulation rate. It can produce compound fertilizers of various concentrations and types (including Manure, inorganic fertilizer, biological fertilizer, magnetized fertilizer, etc.). Especially for the granulation of rare earth and ammonium bicarbonate series compound fertilizers, it fills the domestic gap and ranks at the leading level in China.

Using Organic fertilizer production line to produce Manure from chicken manure and straw

fertilizer granulator Jul 4, 2023

Green ecological organic fertilizer is mainly made of chicken manure and crop straw, which is fermented by multi-dimensional complex enzyme bacteria and processed by organic fertilizer machine. Multi dimensional complex enzyme bacteria is a kind of microbial fermentation preparation composed of 106 kinds of beneficial microorganisms, such as thermotolerant bacillus group, lactic acid bacteria group, Bifidobacterium group and yeast group, which can produce a variety of enzymes. It is non-toxic to human and livestock, can fix nitrogen, remove phosphorus and potassium, decompose the residues of chemical pesticides and fertilizers at the same time, and has the effect of increasing production and disease resistance to the planting and breeding industry.
Raw materials: take the production of one ton of chicken manure as an example. One ton of chicken manure, 0.3 ton of straw powder, 5 kg of corn flour and 8 kg of bacteria are needed.

Process flow of chicken manure organic fertilizer production line:
Chicken manure + straw powder + corn flour + strain – mixing – stacking – (with fertilizer) – drying – packaging – leaving factory
First, mix chicken manure with a certain amount of straw powder, the amount of which depends on the water content of chicken manure. Generally, 45% of the water content is required for fermentation, that is, knead the chicken manure into a ball by hand, see water through the fingers, but do not drop water, and disperse when you touch it. Then add corn flour and strain, the function of corn flour is to increase the sugar content for strain fermentation, so that the multi-dimensional complex enzyme bacteria will soon dominate.
Then feed the prepared mixture into the organic fertilizer mixer for mixing. The mixing must be even and thorough, and no lumps will be left.
The agitated ingredients are piled into strips with width of 1.5-2 meters and height of 0.8-1 meters. The width can meet the width of compost windrow turner, which is convenient for aerobic fermentation in the later stage.
The compost is heated in one day, odorless in two days, loose in three days, fragrant in four days and fat in five days. Specifically, the temperature of composting can reach 60 ℃ – 80 ℃ in one day, killing diseases and pests such as E.coli and insect eggs; the odor of chicken manure can be eliminated in the next day; the composting becomes loose and dry in the third day, full of white hyphae; the fourth day sends out a kind of distiller’s yeast flavor; the fifth day, the compost will be fermented and mature, and can be bagged and delivered after a little drying.
The organic matter content of green ecological organic fertilizer is more than 45%, which is a kind of nutritional organic fertilizer. If different elements are added, a series of special fertilizers for vegetables, flowers, fruit trees, grain, cotton, oil and other crops will be formed.

Equipment composition and processing flow of the entire compound fertilizer production line

fertilizer granulator Jul 4, 2023

The complete set of compound fertilizer equipment has low investment, fast effectiveness, and good economic benefits. The complete equipment process layout is compact, scientific and reasonable, and technologically advanced. Energy saving and consumption reduction, no discharge of three wastes, stable operation, reliable operation and convenient maintenance. Wide adaptability of raw materials, suitable for granulation of various raw materials such as compound fertilizers, pharmaceuticals, chemicals, feed, etc., with high product granulation rate. It can produce compound fertilizers of various concentrations and types (including Manure, inorganic fertilizer, biological fertilizer, magnetized fertilizer, etc.). Especially for the granulation of rare earth and ammonium bicarbonate series compound fertilizers, it fills the gap in China.

The compound fertilizer production line equipment consists of the following parts of equipment: mixing equipment, granulation equipment, drying equipment, cooling equipment, screening equipment, induced air and dust removal equipment, conveying equipment, return material processing equipment, as well as raw material processing equipment, anti agglomeration wrapping equipment, and automatic metering and packaging equipment that can be added according to user needs.

1. Ingredients of raw materials: (mainly determined based on local market demand and local soil testing results);

2. Mixing and stirring: Mix the prepared raw materials evenly to improve the overall uniform fertilizer efficiency content of the fertilizer particles, and use a horizontal mixer or a disc mixer for mixing and stirring;

3. Agglomeration and crushing: Crush the mixed and evenly stirred raw materials into large blocks for subsequent granulation processing, mainly using chain crushers, etc;

4. Material granulation: The evenly stirred and crushed materials are fed into the granulation machine through a belt conveyor for granulation (can be done with a rotary drum granulation machine, or with a pair of roller extrusion granulation machines, disc granulation machines, etc.). This step is an essential and important part of the compound fertilizer production process;

5. Screening: Preliminary screening of semi-finished particles, returning unqualified particles to the mixing and stirring process for further processing, usually using a drum screening machine;

6. Particle drying: The particles made by the granulator and screened are fed into the dryer to dry the moisture contained in the particles, increase their strength, and facilitate storage. Generally, a rotary drum dryer is used;

7. Particle cooling: The dried fertilizer particles have a high temperature and are prone to clumping. After cooling, they are easy to pack, store, and transport, and are cooled using a cooling machine;

8. Particle secondary classification: Classify the cooled particles, crush the unqualified particles into new particles, and screen out the qualified products. A secondary drum screening machine can be used for screening;

9. Finished product particle coating: Coating qualified products to increase the brightness and roundness of the particles, making the appearance more beautiful. Generally, using a coating machine for coating;

10. Quantitative packaging of finished particles: The coated particles, also known as finished particles, are temporarily stored in the silo through a belt conveyor, and then connected to electronic quantitative packaging, sewing machines, and other automatic quantitative packaging and sealing bags. They are stored in a ventilated place, achieving full automation.

Equipment and process of livestock manure Organic fertilizer production line

fertilizer granulator Jul 4, 2023

Livestock and poultry manure is the most commonly used Manure raw material, which takes livestock and poultry manure as the main material and agricultural by-product processing wastes such as straw, weeds, leaves, chaff, etc. as auxiliary materials, such as distiller’s grains, sawdust, etc; The method of fermenting Manure from livestock and poultry manure is mainly the harmless treatment of high-temperature fermentation, or the microbial treatment method dominated by Manure Fermentation starter. Proper temperature and proper stacking can achieve uniform and thorough fermentation and ripening of materials.

The process of livestock manure Organic fertilizer production line is: fermentation, crushing, mixing, granulation, drying, cooling, screening, film, packaging, etc. The fermentation is the same as that of small scale, requiring trough fermentation, etc. According to the process, the equipment fermentation tipper or dumper, material grinder, horizontal mixer (vertical mixer), Organic fertilizer granulator (Manure combined granulator, disk granulator, etc.), Manure drum dryer, cooler, drum screening machine, coating machine, automatic weighing and packaging scale, conveyor and other equipment are used in turn.

1、 Directly enter the recycled livestock and poultry manure into the fermentation zone. After one fermentation and two aging stacking, the odor of livestock manure is eliminated. At this stage, fermentation strains can be added to decompose the coarse fibers in order to meet the particle size requirements of granulation production after crushing.

2、 Crush the fermentation materials that have completed the secondary aging stacking process and enter the mixing and stirring system. Before mixing and stirring, according to the formula, add N, P, K, and other trace elements to the mixing and stirring system to start stirring.

3、 The mixed materials will be delivered to the Organic fertilizer granulator, and the granulated materials will enter the cooling system after being dried. The materials will be screened after reaching the normal temperature. The qualified particles will enter the coating machine to wrap the film and then start packaging. The unqualified particles will be crushed by the Organic fertilizer grinder and returned to the granulation system again to continue granulation.

4、 Automatic packaging of finished products.