Application of Bioorganic Fertilizer Granulator in Fertilizer Processing

fertilizer granulator May 9, 2023

Bio-organic fertilizer refers to a type of microbial fertilizer and organic compound composed of specific functional microorganisms and organic materials that are mainly sourced from animal and plant residues (such as livestock and poultry manure, crop straw, etc.) and undergo harmless treatment and decomposing. Fertilizer effect. Because of the addition of Bacillus subtilis, Bacillus amyloliquefaciens and other beneficial bacteria, which can decompose and utilize plant residues in the soil, it is also popularly called “bacterial fertilizer”. I recommend the fertilizer equipment used in the decomposing process is the compost windrow turner.

Bio-organic fertilizer has complete nutrient elements, which can improve the physical and chemical properties of soil and enhance the ability of soil to retain water, fertilizer and supply. After entering the soil, the beneficial microorganisms form a symbiotic proliferation relationship with the microorganisms in the soil, which not only inhibits the growth of harmful bacteria, but also produces a large number of metabolites during the growth and reproduction process, promotes the decomposition and transformation of organic matter, and directly or indirectly provides a variety of nutrients and stimulation for crops Sexual substances, promote and regulate crop growth. Continuous application can greatly alleviate continuous cropping obstacles and reduce environmental pollution. It is an environmentally friendly fertilizer. We have a complete set of organic fertilizer machine.　　

In production, biological bacterial fertilizers with organic matter content above 50% are generally recommended to use 120-150 kg per mu as base fertilizer or topdressing, which can reduce labor input.

Equipment configuration and process flow of chicken manure organic fertilizer production line

fertilizer granulator May 9, 2023

The chicken manure organic fertilizer production line uses fresh chicken manure as raw material, undergoes a series of processing treatments, and produces high-quality chicken manure organic fertilizer. There are two steps required for processing commodity organic fertilizers: the pre fermentation and treatment part and the deep processing granulation part. The complete production line equipment includes fermentation stacker, forklift silo, crusher, mixer, granulation machine, dryer, cooling machine, screening machine, coating machine, packaging machine, belt conveyor, and other equipment.

Process flow of organic fertilizer granulation production line configuration:

1. The processing of organic fertilizers mainly involves collecting raw materials, then proportioning them according to the required formula, adjusting the moisture and carbon nitrogen ratio of the raw materials, and starting fermentation.

2. Fine crush the fermented raw materials to achieve the required particle size before granulation.

3. Add the crushed raw materials to the corresponding auxiliary materials and stir evenly.

4. Organic fertilizer granulator is used to granulate the mixed raw materials. The granulator includes disc granulator, new wet granulator, polishing machine, drum granulator and other models. Appropriate granulators are selected according to the characteristics of raw materials.

5. The prepared particles are transported to an organic fertilizer dryer, and their original moisture content is dried to below 15% to increase their particle strength.

6. The dried particles are transported to the organic fertilizer cooler and quickly cooled and shaped by natural or forced cold air.

7. There may be some oversized or undersized unqualified particles in the produced particles, which will be screened out using a screening machine. The unqualified particles will be returned to the corresponding process to remake the particles, and the qualified particles will enter the next process.

8. Use a coating machine to evenly spray a layer of coating agent on the periphery of the particles, which can effectively supplement the trace elements of the product and improve its brightness and fullness.

9. Qualified products are transported to a fully automatic packaging scale for weighing, packaging, and warehousing, and all processing processes are completed.

How much is the equipment for the chicken manure organic fertilizer production line

The equipment for a simple chicken manure organic fertilizer production line is within 100000 yuan, and the customer requirements vary. The organic fertilizer production line we configure for each customer also varies. The low configuration of the chicken manure organic fertilizer production line only requires a crusher, mixer, granulator, screening machine, and packaging machine. This is a basic configuration, and equipment is added according to the actual needs and requirements of customers. Therefore, the equipment prices for the entire chicken manure organic fertilizer production line range from tens of thousands to hundreds of thousands.

Organic fertilizer equipment effectively solves pollution problems in agriculture and aquaculture

fertilizer granulator May 9, 2023

At present, the Chinese government has seriously recognized the importance of environmental protection and strengthened its efforts in environmental governance. Industrial enterprises, agricultural enterprises, and aquaculture enterprises with pollution sources have become the primary targets of national governance. The organic fertilizer production equipment with the ability to solve agricultural and aquaculture pollution has unknowingly become the direction of China’s future agricultural development. With the continuous innovation and rapid development of agricultural technology in China, organic fertilizer products have also undergone new changes. Through the continuous upgrading and improvement of organic fertilizer production equipment and technology, some new products representing higher high-tech levels have entered rural farmland, bringing new hope to China’s agricultural production.

The equipment of the chicken manure fermentation organic fertilizer production line responds to this problem and plays an environmental role in agricultural production. Chicken manure organic fertilizer contains a large amount of organic matter. Using chicken manure organic fertilizer can activate nutrients, loosen soil, enhance soil permeability, promote crop root growth, and enhance crop vitality and immunity. The proverb in rural areas of our country that “the land is fed by manure, and the seedlings grow by manure” to some extent reflects the role of applying chicken manure organic fertilizer in improving soil. Chicken manure organic fertilizer can also promote the proliferation of microorganisms in the soil, especially many beneficial microorganisms such as nitrogen fixing bacteria, ammonifying bacteria, cellulose decomposing bacteria, nitrifying bacteria, etc. Chicken manure organic fertilizer contains various active enzymes secreted by the digestive tract of animals, as well as various enzymes produced by microorganisms. After applying these substances to the soil, they can greatly improve the enzyme activity of the soil. Applying chicken manure organic fertilizer can improve soil activity and biological reproduction and transformation ability, thereby improving soil absorption, buffering, and stress resistance.

With the increasing attention to environmental protection, organic fertilizer equipment has gradually entered the market’s best-selling ranks. Its process is characterized by large production capacity, high degree of automation, and high product quality, which can produce various fertilizers. With the development of the environmental protection industry, countries have increased their environmental governance, especially in the treatment of waste.

How to use a tank composter for fermentation of organic fertilizer raw materials

fertilizer granulator May 9, 2023

Composting is an ancient and simple method of disposing of organic waste and making fertilizers. With the deepening of research and the improvement of methods, its application is highly valued by various countries, because it has good ecological significance and is also important for agricultural production. Come benefit. There are many reports that the preparation of seedbeds with decomposed compost can inhibit soil-borne diseases. And the antagonistic bacteria that come after the high temperature stage of the composting process can make the number of bacteria reach a high level; the organic matter in the composting process is difficult to decompose, stable, and easily absorbed by crops under the action of microorganisms; at the same time, microorganisms act on Reduce the toxic effects of heavy metals within a certain range. It can be seen that composting is a simple and effective method to make bio-organic fertilizer, which is beneficial to the development of ecological agriculture. In the process of composting, a compost windrow turner is generally used.

Most domestic organic fertilizer products are only composted and fermented for 15-20 days. Such products can only reach harmless standards. The high-quality organic fertilizer compost fermentation process generally takes 45-60 days.

This is because in the warming stage and high temperature stage of the composting stage, harmful microorganisms such as plant pathogenic bacteria, insect eggs, weed seeds, etc. will be killed. However, the main role of microorganisms in this process is metabolism and reproduction, and only a small amount is produced. Metabolites, and these metabolites are unstable and not easily absorbed by plants. In the later cooling period, the microorganisms will humify organic matter and produce a large amount of metabolites that are beneficial to plant growth and absorption. This process takes 45-60 days.

After this process, composting can achieve three goals, one is harmlessness; the other is humusification; and the third is a large number of microbial metabolites such as various antibiotics and protein substances. Only the materials that are decomposed by fermentation can be granulated with organic fertilizer by the organic fertilizer granulator.

Utilizing Organic Fertilizer Production Line to Process Agricultural Manure and Organic Fertilizer

fertilizer granulator May 9, 2023

At present, the commonly used utilization of farm manure is as follows: firstly, composting. Mainly, farmers use weeds, waste, and crop straw to accumulate compost during the hot season. The second is manure (excluding biogas residue and biogas slurry fertilizer). The third is biogas residue and biogas slurry. The main raw materials for biogas digesters are manure from livestock and poultry farming such as pigs, cows, and chickens, as well as waste from farms. Biogas is the main product, and biogas residue and biogas slurry are high-quality organic fertilizers. Biogas residue can be used as base fertilizer or topdressing. Biogas slurry is used for foliar fertilizer spraying. Biogas fertilizer is a pollution-free organic fertilizer in agricultural production, which can also control pests and has significant fertilizer effects, and is popular among farmers. The fourth is soil and miscellaneous fertilizers. Mainly used by farmers to clean courtyards, clean toilets, burn coal for cooking and heating, as well as urban household waste. After treatment, it can be used as fertilizer, promoting the effective utilization of resources.

The detailed production process of organic fertilizer is as follows:

1. Fermentation tipping machine: After mixing the raw materials, the raw materials are flipped during the fermentation process to ensure full and uniform fermentation of the raw materials;

2. Semi wet material crusher: finely crush the fermented raw materials to achieve the required particle size before granulation;

3. Horizontal mixer: Add the crushed raw materials to the corresponding auxiliary materials for uniform mixing;

4. Organic fertilizer granulator: The stirred raw materials are granulated, and there are various models of granulators. Reasonable selection is made based on the original characteristics and required particle varieties;

5. Drying machine: The prepared particles flow into a rotary dryer, drying their original moisture content below 15% to increase their particle strength and facilitate storage;

6. Cooling machine: The dried particles flow into the cooling machine, quickly cooling and shaping;

7. Drum screening machine: There may be a portion of oversized or undersized unqualified particles in the produced particles. The screening machine is used to screen them out, and the unqualified particles are returned to the corresponding process to remake the particles. Qualified particles flow into the next process;

8. Coating machine: Use the coating machine to evenly spray a layer of coating agent on the periphery of the particles, which can effectively supplement the trace elements of the product, improve the brightness and fullness of the product;

9. Automatic packaging machine: Use an automatic quantitative packaging machine to package finished particles into bags and transport them to the finished product workshop, completing all processing processes.

By utilizing these organic fertilizer production equipment, organic rich raw materials can be processed into ideal organic fertilizers for sale, thereby earning profits. The raw materials for producing organic fertilizers come from a wide range of sources, such as various livestock and poultry manure, urban sludge, animal and plant residues, etc. These raw materials are rich in organic matter, nitrogen, phosphorus, potassium, and other nutrients for crop production, and the purchase price is low. Organic fertilizers are suitable for crops such as wheat, rice, peanuts, fruits and vegetables. They can improve crop quality, improve fruit quality, and benefit human health. They are the best choice of fertilizers for pollution-free green food cultivation.

How to correctly solve the wear and tear of organic fertilizer production equipment

fertilizer granulator May 9, 2023

We purchase organic fertilizer production equipment to establish an organic fertilizer production line for organic fertilizer production. We all know that a complete organic fertilizer production line is valuable, so the maintenance and upkeep of organic fertilizer production equipment is particularly important.

How to correctly solve the wear and tear of organic fertilizer production equipment

1. A relatively easy factor to cause wear and tear on organic fertilizer equipment is dust. Organic fertilizer equipment actually generates a certain amount of dust during operation and after discharge. If not cleaned and maintained in a timely manner, the dust will enter various connections within the equipment, accumulating over time. As the amount increases, the friction at the equipment connections will increase, and even bacteria will accumulate, causing corrosion to the equipment and affecting its performance. So we require the staff to conduct a comprehensive inspection and maintenance of the organic fertilizer equipment in addition to using it.

2. During the operation of organic fertilizers, our staff also need to pay attention to the lubrication of the equipment connections. Long term use of the equipment poses a severe challenge to equipment lubrication. Once there is a lag, the friction force of the equipment will increase. Only high lubrication will provide good power support for the operation of organic fertilizer equipment, and staff should develop a good habit of regularly cleaning and maintaining the equipment.

3. In addition, we need to pay special attention to motor friction, otherwise it will affect the effectiveness of organic fertilizer equipment. The staff should pay attention to constantly checking the operation of the motor. Especially before running under load, the circuit of the motor should be checked and updated immediately if there is any damage to ensure safe operation.

Process flow of organic fertilizer production equipment for poultry and livestock manure

fertilizer granulator May 9, 2023

For large aquaculture areas, a large amount of pig manure, chicken manure, and cow manure are produced every day by the farms. They are piled up and discharged at will, polluting the air and smelling, leading to river water pollution and surface water pollution. The environmental protection department is necessary to strictly investigate and rectify the environmental standards for large-scale operations that do not meet the standards. For a large number of sources of manure, there is a guarantee of raw material sources for organic fertilizer production lines, which can ensure that organic fertilizer processing increases enterprise efficiency. The production of livestock and poultry manure into organic fertilizers can also solve local environmental problems, and waste recycling and comprehensive utilization. The production of organic fertilizer from livestock and poultry manure as raw materials can not only meet the local fertilizer demand, but also meet the demand of surrounding markets. Animal manure organic fertilizer is widely used in various fields such as farmland, fruit trees, flowers, landscaping, high-end lawns, and soil improvement, with good results.

The workflow of the livestock manure organic fertilizer production line:

1. Raw material fermentation, using a fermentation tipping machine to flip and toss the raw materials during the fermentation process irregularly.

2. Use a forklift to shovel the fermented raw materials into the silo, where they are transported by a belt conveyor to a semi wet material crusher for crushing.

3. The crushed materials are transported to the organic fertilizer mixer through a belt conveyor, and the auxiliary materials are fed into the organic fertilizer mixer through another belt conveyor. The raw materials and auxiliary materials are uniformly fused and then transported to the granulator through a belt conveyor.

4. The organic fertilizer granulator converts raw materials into granules and then sends them to the organic fertilizer dryer through a belt conveyor. After drying, the materials are sent to the cooling machine through the belt conveyor for cooling.

5. The cooled particles are fed into the screening equipment through a belt conveyor, which has three discharge ports: small particles, qualified particles, and large particles. Small particles are returned to the granulation process through a belt conveyor, while large particles are fed into the crushing process through a belt conveyor. Qualified particles are fed into the organic fertilizer automatic packaging machine through a belt conveyor and packaged into bags.

Integrated equipment process for poultry and livestock manure treatment: raw material fermentation – automatic raw material batching system – crushing and mixing – organic fertilizer granulation – dryer drying organic fertilizer particles – cooler cooling organic fertilizer particles – screening machine screening qualified organic fertilizer particles – coating machine coating particles smoother – packaging scale automatic filling of organic fertilizer particles – sealing.

The integrated equipment for pig manure treatment includes: fermentation and tipping equipment, mixing equipment, crushing equipment, granulation equipment, drying equipment, cooling equipment, screening equipment, conveying equipment, etc. The complete set of pig manure organic fertilizer processing equipment can basically achieve full automation, and the higher the output, the higher the automation of the equipment equipped. The production equipment for pig manure organic fertilizer requires two steps to process commercial organic fertilizer: the pre fermentation and treatment part and the deep processing and granulation part.

Processing organic fertilizers using organic fertilizer production lines

fertilizer granulator May 9, 2023

The application of traditional organic fertilizer has a long history. So far, it is still the main method of applying base fertilizer in most orchards in autumn and winter. In production, composting, chicken manure, cow manure, pig manure, sheep manure and other livestock and poultry manure and human manure are commonly used in production. Wait. In the fertilizer production process, any raw material can be used for fertilizer production.

 Among them, sheep manure is a natural green fertilizer, containing 4% to 27% organic matter, which is more than other livestock manures. It is rich in nitrogen, phosphorus, and potassium nutrients. The manure is finer and rich in fertilizer. It is a thermal fertilizer. Chicken manure is rich in nutrients, especially the crude protein in chicken manure, the organic matter content reaches 25.5%, and it can become a better green organic fertilizer through proper processing and utilization. Pig manure contains 15% organic matter, the total nutrient content is not high, the carbon and nitrogen are relatively small (14:1), it is easier to be decomposed by microorganisms, and release nutrients that can be absorbed by crops. The organic matter content of cow dung is 14.5%. The air-dried sample contains 43.6% of crude fiber, and the three elements of nitrogen, phosphorus and potassium are close to 1%. According to different materials, the choice of organic fertilizer granulator is also different.

Due to the large amount of traditional organic fertilizer per acre, deep digging and deep burial are required when applying, and the labor intensity is high, which seriously affects the enthusiasm of fruit farmers to apply basic fertilizer in autumn and supplement soil organic matter. Coupled with the current aging of the orchard production staff, the application of traditional organic fertilizer has been greatly challenged, which has affected the sustainable production of the orchard.

How to effectively eliminate hidden dangers in organic fertilizer production equipment

fertilizer granulator May 9, 2023

The measures such as keeping warm and moisture-proof of organic fertilizer production equipment, replacing mold rollers, repairing connecting parts, updating lubricating grease, cleaning gear boxes, maintaining power, improving and cleaning particle pressing rooms or particle forming rooms, and replacing bearings are all aimed at eliminating hidden dangers in organic fertilizer production equipment.

How to eliminate hidden dangers in organic fertilizer production equipment:

1. For parts that are prone to corrosion or damage, especially more expensive parts such as magnetos, motors, cutting knives, seed pipes, trenchers, conveyor belts, transmission chains, etc., they should be removed and stored indoors, and separated according to the machine category to prevent deformation or damage caused by mutual compression.

2. Firstly, clean the dirt and debris outside the organic fertilizer equipment. Clean and lubricate all bearings, and cover the friction surfaces such as plow walls, disc targets, rotary tiller blades, trenchers, etc. with anti-corrosion agents such as paint, black oil, waste engine oil, etc.

3. Organic fertilizer equipment parked in the open air must first lift the walking wheels, header, etc. off the ground and not come into contact with the soil. For components that are prone to deformation, they should be leveled or erected to eliminate the factors that cause deformation. For those with spring support, the spring should be relaxed.

What technical services do organic fertilizer production equipment manufacturers provide

1. Conduct on-site investigation and draw equipment layout drawings, and provide equipment foundation drawings;

2. Provide on-site guidance for installation, commissioning, and operator training;

3. The warranty period of the equipment is one year, and the seller shall repair it free of charge due to manufacturing quality issues during the warranty period;

4. Responsible for lifelong maintenance of equipment and providing spare parts year-round;

5. Responsible for providing production technology and processes for bio organic fertilizer fermentation.

Production process of sheep manure organic fertilizer production line

fertilizer granulator May 9, 2023

Production process of sheep manure organic fertilizer production line

(1) Combine sheep dung with an appropriate amount of straw powder, and the amount of mixing depends on the water content of the sheep dung. Generally, 45% of the water content is required for fermentation, that is, the hands are kneaded into a ball, and the fingers see water but do not drip. Dismiss as soon as you let go.

(2) Then, mix the bio-composite bacteria with 1 ton of material (about 1.5 tons of fresh material) with the ratio of 3 kilograms of bio-composite bacteria stock solution. Dilute the bacterial solution and clean water at a ratio of 1:300 and spray them into the material pile evenly. Mix and ferment. Add appropriate amount of corn flour to provide sugar for the fermentation of the bacteria, so that the multi-dimensional complex enzyme bacteria will quickly take the best advantage.

(3) Add the prepared mixture to the mixer for stirring. The stirring must be even and thorough without leaving any lumps.

(4) The mixed ingredients are piled into strips with a width between 2.0 meters and 3.0 meters and a height between 1.5 meters and 2.0 meters. (The fermentation effect of piles with a length of more than 3 meters is better). Use the compost windrow turner to turn over the material once every 3 days, which is conducive to the faster decay of the material.

(5) Composting for 3 days, no smell in 5 days, loose in 9 days, fragrant in 12 days, and fertilizer in 15 days. 1. On the third day of compiling, the temperature can reach 60℃-80℃, which can kill E. coli, eggs and other pests;

2. The odor of sheep dung was eliminated on the 5th day;

3. On the 9th day, the compost became loose and dry, covered with white hyphae;

4. On the 12th day, a kind of distiller’s scent is emitted;

5. The bacterial fertilizer will be fermented and mature on the 15th day. The whole fermentation process is completed in 7-15 days.

The finished organic fertilizer is fluffy, dark brown, with a slight wine aroma or earthy taste, and rich in nutrients. It is used for fruits, vegetables, economic crops, nursery stocks and flowers, and its value is multiplied. 3. The production process can be used after drying. The semi-wet material is crushed by a grinder, granulated by an organic fertilizer granulator, dried and dehydrated by a dryer, and then screened by a sieving machine. The finished organic fertilizer is ready and can be packaged and stored