Technological process and equipment configuration of pig manure organic fertilizer production line

fertilizer granulator Feb 24, 2023

Application of pig manure organic fertilizer granulator machine.

Disc fertilizer granulator machine of pelletizer: The advantages of swine manure organic fertilizer in pellet production of pig manure organic fertilizer need our attention.
 

1. Operational problems, the pig manure organic fertilizer disc granulator is relatively straightforward to operate, there are not so many complicated procedures, and you can always keep track of the operation of the granulator equipment.

2. The pig manure organic fertilizer disc granulator is suitable for large, medium and small enterprises. Granulators are widely used. As long as the fertilizer is related to granules, it can be granulated using a granulator without any conditions.

3. Pelletizing of pig manure organic fertilizer, that is, the control range of the particle size is very wide, the spheroidization rate is very high, and the spheroidization can reach about 90%.
Now people pay more and more attention to organic things. Not only the food they eat is organic, but even the fertilizers used in the field are now organic. Using organic fertilizer naturally has its benefits. Pig manure organic fertilizer manufacturing process uses pig manure as raw material, through high-tech equipment fermentation, processing, to produce a series of production equipment for organic manure, the pig manure organic fertilizer produced with it, the role should not be underestimated.

Zhengzhou Huaqiang as a manufacturer for fertilizer production line is willing to provide you with professional solutions and the most favorable fertilizer granulator machine price.

Organic fertilizer production line processes domestic sludge to produce fertilizer

fertilizer granulator Feb 21, 2023

Organic fertilizer production line processes domestic sludge to produce fertilizer

1. Adjust the moisture content of raw materials: the water content of sludge from the water treatment plant is generally relatively high, about 75% – 80%. It is generally anaerobic fermented, and the content of harmful bacteria is not high. When it is transported back to the fermentation plant, the raw materials with low moisture content should be placed under the fermentation tank, and then the water-absorbing auxiliary materials, such as domestic garbage and crushed crop straw and branches, should be placed above to make full use of the liquid organic fertilizer, It can increase all kinds of nutrients in the raw material to be sufficient, and the water content of the material in the fermentation can be 50% – 55%.

2. Adding sludge starter (special starter for sludge reduction): adding special starter for sludge reduction to the sludge is generally added before fermentation, and the fermentation bacteria are evenly mixed with the sludge through the function of throwing and stirring by the tilting machine. The addition amount of composite starter is generally about 0.1% – 0.3%. Just put the sludge starter into the sludge.

3. Fermentation of organic fertilizer composter: after high-temperature fermentation, it can effectively kill pathogenic microorganisms and ascaris eggs in the sludge, fix heavy metals in the microorganisms, or turn them into insoluble carbonates, and prevent heavy metals from entering the food chain. There are two kinds of fermentation methods: ground strip fermentation using ground tipper; And trough-type tipping fermentation with trough-type tipping machine. The production process of sludge organic fertilizer introduced this time uses the tank type fermentation tipping machine.

4. Material crushing: because the fermented material contains small lumps, which is not conducive to the granulation of the finished product, the material can be crushed at this time, and the organic fertilizer crusher can be used.

5. Material mixing: the crushed materials are transported to the batching bin, then sent to the main conveyor through automatic batching, and then sent to the mixer for mixing.

6. Material granulation: small and medium-sized organic fertilizer plants generally use disc granulator to granulation, which can save investment costs and achieve a high pelletizing rate of more than 93%. There are three kinds of particles: large, medium and small. The angle of the granulation disk must be adjusted to a certain position. The angle depends on the size of the particles. The larger the angle, the smaller the particles. The smaller the angle, the larger the particles.

7. Drying and cooling of organic fertilizer: the granulated semi-finished organic fertilizer particles are sent to the dryer through the main conveyor for drying, and the dried finished organic fertilizer particles are sent to the primary screening machine through the conveyor to sort out large, medium and small particles. The larger particles are sent to the pulverizer through the return belt for crushing and re-granulation. The medium and finished materials are sent to the cooler through the conveyor for cooling, because the particles have a certain temperature, the particles are sent after cooling, The fine powder is separated by two sieves.

8. Finished product packaging: the screened finished organic fertilizer particles are sent to the organic fertilizer automatic packaging machine through the conveyor, and the finished bio-organic fertilizer can be produced by measuring and packaging.

Which manure in the organic fertilizer production line is suitable for fertilizer

fertilizer granulator Feb 21, 2023

Manure is rich in organic matter and various nutrients required by crops, which has a good effect on increasing crop yield and improving soil fertility, and has been widely used in agricultural production. However, in recent years, the irrational use of manure has also increased significantly. If manure is used in the wrong place, it will not only have a good effect, but also backfire. Let’s briefly introduce it today.

Main components of various livestock manure:

Pig dung

Pig manure contains 15% organic matter, 0.5% nitrogen, 0.5~0.6% phosphorus and 0.35~0.45% potassium. Pig dung has a fine texture and complex composition, including protein, fat, organic acid, cellulose, hemicellulose and inorganic salt. Due to the large amount of nitrogen, the proportion of carbon and nitrogen is small, about 14:1. Generally, it is easy to be decomposed by microorganisms and release nutrients that can be absorbed and utilized by crops. Pig manure has the highest humus content, the largest amount of cation exchange, and the strongest fertility retention, but it has more water content and less cellulosic decomposing bacteria. Mixing a small amount of horse manure to inoculate cellulosic decomposing bacteria can greatly increase fertilizer efficiency.

cow dung

Cow dung contains 14.5% organic matter, 0.30~0.45% nitrogen, 0.15~0.25% phosphorus and 0.10~0.15% potassium. The content of organic matter and nutrients is relatively low among all kinds of livestock, with fine texture, high water content, slow decomposition and low calorific value, which is a slow-acting fertilizer. Due to its high water content, poor aeration and difficult decomposition of organic matter, cow dung is a cold fertilizer.

Horse dung

Horse manure contains 21% organic matter, 0.4~0.5% nitrogen, 0.2~0.3% phosphorus and 0.35~0.45% potassium. The components of horse dung are mainly cellulose and hemicellulose. In addition, it also contains lignin, protein, fat, organic acid and various inorganic salts. The water in horse dung is easy to evaporate, and contains more cellulolytic bacteria. It is a thermal fertilizer. Applying horse dung can improve the properties of clay.

Sheep dung

Sheep dung contains 24-27% organic matter, 0.7-0.8% nitrogen, 0.45-0.6% phosphorus and 0.4-0.5% potassium. Sheep dung contains more organic matter than other animal dung, which is fine and rich in fertilizer. Sheep dung has a fever between horse dung and cow dung. It is also a thermal fertilizer, also known as thermal fertilizer. It can be applied on sandy soil and clayey soil with good effect.

Bird dung

The poultry manure contains 25.5% organic matter, 1.63% nitrogen, 1.54% phosphorus, 0.85% potassium, 11% carbohydrate, 7% fiber, and fresh poultry manure has a high water content. The nitrogen in poultry manure (chicken manure, duck manure, goose dung, pigeon dung, etc.) is mainly uric acid, which can not be directly absorbed by crops and is harmful to the growth of crop roots. At the same time, fresh poultry manure is easy to attract underground pests.

The organic fertilizer production line uses modern microbial technology, mainly livestock and poultry excrement, and bran, peanut shell powder, crop straw and other auxiliary materials as carriers. The bacteria and livestock and poultry excrement are fully mixed by mixing method, so that the microbial strains are connected to the livestock and poultry excrement, including dehydrator, fermentation turner, semi-wet material crusher, horizontal mixer, granulator, dryer, cooler, drum screening machine, coating machine, packaging equipment The bio-organic fertilizer produced by belt conveyor and other equipment after a series of harmless treatment such as rapid heating, fermentation, ripening and deodorization.

Select appropriate product configuration and construction scale of organic fertilizer production line

fertilizer granulator Feb 21, 2023

Select appropriate product configuration and construction scale of organic fertilizer production line

The equipment investment scale and product selection plan of the manure organic fertilizer production line need to be formulated according to the following conditions: characteristics of raw material resources, local soil conditions, local planting structure and main crop varieties, comprehensive consideration of local resources, market capacity, and market coverage radius. Generally, the annual output of small newly-built plants is 10000 tons (1.5-2.5 tons/hour), 20000 tons (2.5-3.5 tons/hour) and 30000 tons (4.5-6 tons/hour). The annual output of medium-sized plants is 30000 to 50000 tons, and that of large plants is 50000 to 100000 tons. The investment scale and production line scheme design shall be formulated according to the characteristics of raw material resources, local soil conditions, local planting structure and main crop varieties, plant site conditions, production automation degree and other conditions.

The construction scale of general organic fertilizer production line configuration is generally 5000 tons to 100000 tons per year. Local resources, market capacity and market coverage should be comprehensively considered.

The manure organic fertilizer production line has three configurations: high, middle and low. Large fertilizer plants need to adopt a complete set of production configurations, and the appearance and nutrient content of the finished products can meet the market requirements. It has a great advantage in the promotion of the finished organic fertilizer. The medium-low configuration organic fertilizer production line is suitable for small and medium-sized fertilizer plants. The sales scope of finished organic fertilizer is limited to nearby areas. Some processes in the organic fertilizer production process need to be completed manually.

If the daily output of animal excrement exceeds 5 cubic meters and the maximum output of animal excrement does not exceed 10 cubic meters, you can purchase simple facilities, mainly mobile tipping machines (tipping machines), shredders and other facilities, and the investment cost of the facilities will need 100000 to 300000 yuan. If the daily output of livestock and poultry excrement exceeds 10 cubic meters, it is recommended to provide more equipment, which generally requires an investment of 300000 to 600000 yuan, and a complete equipment may require more than 1 million yuan.

Site selection: general planning principles: raw materials are nearby, site transportation is convenient, infrastructure is good, original buildings should be used as much as possible, investment scale should be reduced, capital use efficiency should be improved, and project demonstration function should be given full play. Keep away from residential areas and choose downdraft; Adjust measures to local conditions, compact layout, and try to use the abandoned land: separate the living area from the plant site to maintain environmental sanitation.

Benefits of organic fertilizer equipment processing and production to sustainable agricultural development

fertilizer granulator Feb 21, 2023

Developing bio-organic fertilizer is one of the key ways to ensure the development of high-efficiency agriculture. Bio-organic fertilizer refers to a kind of special organic fertilizer that contains microbial strains with specific functions and has a secondary solid fermentation stage in the production process. After the bio-organic fertilizer processed by the organic fertilizer production line is applied to the soil, sufficient organic matter is used to provide sufficient energy materials for the exogenous functional microorganisms, so that these exogenous functional microorganisms are easy to colonize and reproduce in the soil, After the growth of crop roots, a large amount of root exudates will be secreted. These exogenous functional bacteria that have been colonized in the soil can converge to the root surface and rhizosphere, realize the regulation of rhizosphere microbial flora, and play the role of rhizosphere beneficial bacteria in activating nutrients, stimulating the growth of plant roots, and antagonizing soil-borne pathogens.

Improve soil fertility

95% of the trace elements in the soil exist in an insoluble form and cannot be absorbed and utilized by plants. The microbial metabolites contain a large number of organic acids. These substances, like hot water added in ice, can quickly dissolve the trace elements such as calcium, magnesium, sulfur, copper, zinc, iron, boron, molybdenum and other essential mineral elements of plants, and become nutrient elements that can be directly absorbed and utilized by plants, It has greatly increased the fertilizer supply capacity of the soil.

The organic matter in the organic fertilizer processed by the organic fertilizer production line increases the content of organic matter in the soil, reduces the soil cohesion, and strengthens the water and fertilizer retention performance of the sandy soil, so that the soil forms a stable granular structure, which can play a good role in the coordinated supply of fertility. After using organic fertilizer, the soil will become loose and fertile.

Improve soil quality and promote soil microbial reproduction

Organic fertilizer can make soil microorganisms multiply in large numbers, especially many beneficial microorganisms, such as nitrogen-fixing bacteria, ammonifying bacteria, cellulose decomposing bacteria, etc These beneficial microorganisms can decompose organic matter in soil, increase soil aggregate structure and improve soil composition.

Microorganisms reproduce very quickly in the soil. They are like an invisible net, and are complex. After the bacterial body of microorganism dies, a lot of tiny pipes are left in the soil. These tiny pipes not only increase the permeability of the soil, but also make the soil become fluffy and soft, and the nutrient water is not easy to lose, which increases the soil’s water and fertilizer storage capacity, and avoids and eliminates the soil’s hardening.

The beneficial microorganisms in the organic fertilizer processed by the organic fertilizer production line can also inhibit the propagation of harmful bacteria, so that less pesticide can be applied. If applied continuously for many years, it can effectively inhibit soil harmful organisms, save labor, money and no pollution.

At the same time, there are various active enzymes secreted by animal digestive tract and various enzymes produced by microorganisms in organic fertilizer. After these substances are applied to the soil, the enzyme activity of the soil can be greatly improved. Long-term and sustainable use of organic fertilizer can improve soil quality. If the quality of soil is fundamentally improved, we are not afraid of not producing high-quality fruit.

Provide comprehensive nutrition for crops and protect crop roots

Organic fertilizer contains a large number of nutrients, trace elements, sugars and fats required by plants. CO2 released from decomposition of organic fertilizer can be used as material for photosynthesis.

Organic fertilizer also contains 5% of nitrogen, phosphorus and potassium, and 45% of organic matter, which can provide comprehensive nutrition for crops.

At the same time, it has to be mentioned that organic fertilizer decomposes in the soil and can be transformed into various humic acids. It is a kind of macromolecular material with good complexing adsorption performance and has good complexing adsorption effect on heavy metal ions. It can effectively reduce the toxicity of heavy metal ions to crops, prevent them from entering the plant, and protect the roots of humic acid substances.

Fermentation technology of organic fertilizer production line for crop waste

fertilizer granulator Feb 21, 2023

 Organic fertilizer machine include organic fertilizer granulator machine and others.

Organic fertilizer Machine exhibits the following characteristics:

1.Sturdy body with a non-complex inner structure and simple operation.

2.Light weight, easy to operate and maintain no special training is required to operate it.

3.Granules produced are even shaped, have smooth surface, high in strength and good liquidity.

4.Full load resistant without shut down.

5.Low energy consumption.

6.The nutrient value of the raw materials does not get lost during the production of the granules from the powdered raw material.

7.Reduces fertilizer production cost and increases yield.NPK compound fertilizer production line to be equipped with the fermentation compost turner machine to ferment the raw materials that the series fertilizer machine can use the simple compost turner machine to ferment the raw materials. And then it is to be equipped with the fertilizer crusher machine and fertilizer mixer machine and fertilizer crusher machine to deal with the raw materials. We can use the chain crusher machine, and the horizontal mixer machine to deal with the organic raw materials. Next, when producing the organic fertilizer granulator, the fertilizer granulator machine are necessary to be equipped in the fertilizer production line.

Advantages of processing manure by manure organic fertilizer production line

fertilizer granulator Feb 21, 2023

Advantages of processing manure by manure organic fertilizer production line

The nutrients contained in manure are relatively comprehensive, and the fertilizer effect is stable and lasting. It contains not only a variety of large, medium and micro nutrient elements, but also some substances that can stimulate root growth and various beneficial soil microorganisms. Manure is rich in humic acid, which can improve soil structure, promote the formation of soil aggregate structure, make the soil soft, improve soil water and air conditions, and facilitate root growth; Increase soil fertility and water retention performance; Improve the ground temperature and promote the activity and reproduction of beneficial microorganisms in the soil.

The manure can be divided into hot, warm and cool, and has the effect of regulating soil temperature. Uncooked manure, especially poultry manure, has a high salt content, which is easy to salinize the soil and increase the soil salt concentration. In serious cases, it will cause the seeds to not germinate, burn seedlings and burn roots. It will also produce harmful gases and poison plants.

Organic fertilizer production equipment for chicken manure, cow manure and pig manure, and the whole set of equipment for fermentation of organic fertilizer to adjust the moisture content of materials: the moisture content of fermented livestock and poultry manure should be controlled at 40~65%. Moisture judgment: Grasp a handful of cow dung tightly, see the watermark but do not drip on the finger seam, and it is appropriate to disperse immediately after landing. The fermentation is slow with less water, and the ventilation is poor with more water. Therefore, we must grasp the water content. If the moisture is too high, straw, sawdust, mushroom residue, dry earth powder, etc. can be added. The method to judge whether the moisture is suitable or not: grasp a handful of materials tightly, see the watermark on the finger joint but do not drip, and disperse immediately after landing. Generally, the whole fermentation process can complete the complete deodorization of materials, fermentation maturity, insecticidal sterilization, etc. in 5-7 days.

For fertilizer manufacturing, rotary drum granulator machine is crucial machinery and technology. From a range of raw materials, such as organic materials like animal waste and poultry manure, or inorganic materials like NPK fertilizer, this highly developed machine is utilized to make fertilizer pellets. The machine generates uniform-sized pellets that are easier for plants to absorb, allowing for a considerably more effective fertilizer. Numerous farmers and businesses that produce fertilizer favor it because it is also a much more economical way.

When you’re in the market for a quality rotary drum granulator machine for your fertilizer production, it’s important to not just focus on the initial cost of the equipment. While cost is an important factor, you should also consider the overall cost-effectiveness of the equipment. Examining the cost-effectiveness of an item means taking the time to evaluate both the short-term and long-term costs associated with it. This includes the upfront purchase cost, the cost of installation and maintenance, the cost of repairs and replacement parts, as well as the cost of energy and fuel usage. By evaluating all of these factors, you can determine if the cost of the rotary drum granulator machine is worth it in the long run.

NPK fertilizer production line uses drum granulator to process granular fertilizer

fertilizer granulator Feb 21, 2023

 In bio agriculture, manure and straw are to be designed for raw materials in organic fertilizer production line. The raw materials are crushed and fermented, and then other nutrients are added for granulation.

Organic fertilizer to be produced and used in different industries.The production of the organic fertilizer can use the organic fertilizer machine which it is to be equipped in organic fertilizer production line to finish the production process.The introduction of the bio fertilizer production:Bio organic fertilizer to be used to make bio organic fertilizer granulator.In the bio fertilizer production process,it is to be equipped with different type and series fertilizer equipment to make the bio organic fertilizer.

Rotary drum granulator machine which it is also to be equipped in npk fertilizer production line to finish the production process of the npk fertilizer granulator. The rotary drum granulator machine generally to be used by using the wet granulation method to finish the production process. However, roller press organic fertilizer granulator machine that it is usually to use the dry granulation method to produce the fertilizer granulator.

Zhengzhou Huaqiang is willing to provide you with professional solutions and the most favorable fertilizer granulator machine price.

Organic fertilizer equipment helps the sustainable development of green production in agriculture

fertilizer granulator Feb 21, 2023

Organic fertilizer equipment helps the sustainable development of green production in agriculture.

How much is the whole set of organic fertilizer production line

At present, China ranks first in the world in fertilizer production and use. In terms of production, except potassium chloride, other major fertilizer varieties have been in surplus. In terms of application, there are problems such as irrational fertilizer use structure, excessive application and low utilization rate. The specific performance is that farmers only pay attention to the use of chemical fertilizer in the production process, but despise organic fertilizer and microbial fertilizer, and blindly increase the application amount of chemical fertilizer in order to obtain better fertilizer efficiency.

Based on the current situation of fertilizer use and agricultural waste, actively seeking efficient and environmentally friendly fertilizer alternatives and actively exploring the way of agricultural waste recycling have become the focus of agricultural research at home and abroad. In this context, bio-organic fertilizer, with its unique advantages, builds a bridge for agricultural waste and crop growth, and opens up a sustainable development path with “agricultural waste – bio-organic fertilizer – crop” as the cycle mode.

A complete set of organic fertilizer production line equipment includes fermentation tipper, chicken manure dehydrator, forklift silo, semi-wet material crusher, horizontal mixer, stirrer granulator, rotary dryer, rotary cooler, drum screening machine, coating machine, belt conveyor, automatic packaging machine, and dynamic batching scale is also required in case of special process requirements. Different production line configurations require different equipment combinations. The organic fertilizer production line with an annual output of 10000 tons is a small organic fertilizer production line, which can be completed by selecting medium and low configuration. If you want to expand the production scale in the later stage, you can add supporting equipment according to the actual needs and requirements. Therefore, according to the actual needs, the price of the production line with an annual output of 10000 tons of organic fertilizer varies from hundreds of thousands to hundreds of thousands.

Rabbit dung can be used to process organic fertilizer using organic fertilizer production line

fertilizer granulator Feb 17, 2023

Rabbit manure is a high-quality and high-yield organic fertilizer.

Turning machine forklift feeder – new vertical crusher drum screener – cache silo – powdered organic fertilizer packaging machine.

In organic fertilizer production line, it is to be equipped with the fermantation compost turner machine to ferment the raw materials that the series fertilizer machine can use the simple compost turner machine to ferment the raw materials.And then it is to be equipped with the fertilizer mixer machine and fertilizer crusher machine to deal with the raw materials. Next, when producing the organic fertilizer granulator, the fertilizer granulation machine are necessary to be equipped in the fertilizer manufacturing process. In organic fertilizer production line, we can use the double roller granulator machine which it is also to be equipped in organic fertilizer production line to finish the production process of the organic fertilizer granulator. The double roller granulator machine generally to be used by using the dry granulation method to finish the production process. This point is different from the rotary drum granulator machine that it is usually to use the wet granulation method to produce the fertilizer granulator.

Zhengzhou Huaqiang as a manufacturer for fertilizer production line is willing to provide you with professional solutions and the most favorable fertilizer granulator machine price.