The treatment method for the malfunction of organic fertilizer composting machine’s fermentation waste

fertilizer granulator Jul 9, 2024

In the process of continuous improvement of technology and organic fertilizer manufacturing process, the production performance of many equipment has also been widely improved. However, no matter what the new upgraded equipment is, some small problems will inevitably appear in the process of its application. So here we share with you how to maintain and deal with the compost dumper when it breaks down. Next, let’s take a look.

First of all, what we need to remind everyone here is that generally for this type of equipment, its structure and other aspects are relatively complex, and its components are many, so even if some of the same failures occur, the causes may be different. . Therefore, we need to pay attention to careful and comprehensive inspections in the process of troubleshooting to ensure accurate and reasonable solutions. In addition, in order to reduce the failure rate of the compost turning machine, it is necessary to pay attention to the maintenance and maintenance before usual use to extend the overall service life of the organic fertilizer equipment.

In addition, there is another point, that is, in order to reduce the probability of equipment failure, in the process of using, some matters need to be paid attention to. This is mainly because if you don’t pay attention to it, it may lead to failure, thus affecting the processing effect. For example, the pH value of the material to be treated should be between 6 and 9. Partial acid or alkali will affect the normal fermentation of biological fertilizer.

In the process of using the compost turning equipment, we should make rational use of it, so as to reduce the occurrence of failure.

How to choose a screening machine during the granulation process of fertilizer production line

fertilizer granulator Jul 9, 2024

Selection of fertilizer screening machine

The selection of screening machinery and equipment is a more troublesome process, but in fact, as long as we have a good understanding in advance, it is not difficult to select the drum screening machine suitable for NPK fertilizer manufacturing process.

As long as the characteristics of their own materials, dry and wet degree, screening accuracy and proportion of materials to do a good understanding, you can master a good method. Here is a brief introduction to the selection of this screening machine in the procurement.

Take chemical fertilizer as an example, there are many kinds of chemical fertilizer, with different material characteristics, such as particle size, powder size, viscosity, non viscosity, etc., so there are many kinds of vibration screening machines for chemical fertilizer screening. For example, the large particle urea screen is not only a fine screening machine, but also can be called plane reciprocating screen, fertilizer grading screen, etc. generally, the most commonly used screening machines for fertilizer are fine screening machine, drum screening machine, linear vibrating screen, etc.
Fertilizer drum screening machine

Rotary drum screener is mainly used for the screening and grading of chemical large-particle urea, powdered materials in feed mills, or pellet feed. It can also be used for the primary cleaning of raw materials in feed mills and the grading of intermediate products after secondary crushing in large and medium feed mills. Moreover, in the fertilizer manufacturing process, the granules processed by the NPK fertilizer granulator can also be accurately screened.

In addition, the rotary drum screening machine can also be widely used in the screening and grading of raw materials and finished products in various industries such as grain, food, chemical, sugar, mining, and papermaking.

The process of an organic fertilizer production line with an annual output of 10000 tons of pig manure

fertilizer granulator Jul 9, 2024

The fertilizer production line with an annual output of 10000 tons of pig manure organic fertilizer involves multiple steps, from raw material collection to final product packaging and storage. The following is a typical organic fertilizer production process:

Raw material collection: Collect fresh pig manure to ensure that the quality and quantity of raw materials meet production needs.

Raw material pretreatment: Remove large impurities and non degradable substances from pig manure.

Crushing: Use an organic fertilizer crusher to crush pig manure into smaller particles to increase surface area and promote subsequent fermentation processes.

Mixing: Mix the crushed pig manure with necessary additives (such as sawdust, straw, etc.) and microbial agents to adjust the carbon nitrogen ratio and provide the necessary nutrients for microorganisms.

Fermentation: Put the mixed materials into the fermentation facility for a period of aerobic or anaerobic fermentation. Regular flipping may be necessary during the fermentation process to ensure even fermentation.

Flipping: Using an organic fertilizer flipping machine to flip fermented materials, providing oxygen, promoting microbial activity, and accelerating organic matter decomposition.

Aging: The fermented material needs to undergo a period of aging to stabilize the quality and effectiveness of the fertilizer.

Granulation: The fermented and aged materials are granulated through an organic fertilizer granulation mechanism to improve the physical properties and ease of use of the fertilizer.

Drying: Use a dryer to dry wet particles, reducing moisture content to a level suitable for storage and use.

Cooling: The dried hot particles are cooled by a cooling machine to ensure the quality and safety of the fertilizer.

Screening: Use a screening machine to screen particles, ensuring uniform particle size and removing particles that do not meet specifications.

Packaging: Weigh and package qualified granular fertilizers through an automatic packaging machine to form the final product.

The entire production process requires precise control to ensure the quality of the final product. The design and configuration of production lines should take into account production efficiency, cost-effectiveness, environmental impact, and market demand. In actual production, it may be necessary to adjust and optimize the process according to specific circumstances.

Equipment installation precautions for small-scale organic fertilizer production lines

fertilizer granulator Jul 9, 2024

 In the fertilizer production equipment installation and maintenance, as long as the mechanical products are required to check and maintain regularly, otherwise it will certainly reduce the life of the machine, and will bring a lot of hidden dangers. So whether it’s manufacturing of npk fertilizer or organic fertilizer production, don’t be afraid of trouble, and don’t be afraid to spend money in maintenance. Don’t save trouble now, it will come and go.

The maintenance of the machine is an important and regular work. It should be closely coordinated with its operation and overhaul. There should be full-time personnel on duty for inspection. The details of the installation and maintenance of the organic fertilizer production line equipment are as follows.

Installation and test run

1. The equipment of the organic fertilizer production line should be installed on a horizontal concrete foundation and fixed with anchor bolts.

2. Pay attention to the verticality between the main body and the horizontal when installing.

3. After installation, check whether the bolts of each part of the machine are loose and whether the door of the main engine is fastened, if so, please tighten it.

4. Configure the power cord and control switch according to the power of the equipment.

5. After the inspection of the organic fertilizer production line is completed, a no-load test run is carried out, and the test run is normal and production can begin.

Organic fertilizer stacker can promote environmental protection in aquaculture farms

fertilizer granulator Jul 9, 2024

In recent years, the large-scale application of chemical fertilizers has severely damaged the soil structure and affected the yield and quality of agricultural products. The organic fertilizer manufacturing process processes cow dung, and the organic fertilizer produced by the fermentation compost turning machine can improve the damaged soil structure, improve the quality of agricultural products, and protect the ecological environment.
Introduction of cattle manure fermentation turner

Compost turning machine can transform cow manure, agricultural waste, domestic garbage sludge and other wastes into organic fertilizer to improve soil properties. The advanced fermentation technology of cattle manure composting dumper is microbial aerobic fermentation. The compost turner is designed according to the principle of aerobic fermentation, so that the fermentation bacteria can give full play to its function.

If the compost pile is too high, anaerobic state will be formed in the compost pile, so that the function of fermentation bacteria can not be fully played, which will affect the quality of fertilizer and its production. The equipment can be used with solar fermentation chamber, fermentation tank and moving machine, and can realize the function of one machine with multiple tanks. After fermentation, the compost was processed by NPK fertilizer granulator.Technological process of cattle manure compost turning machine

Chicken manure, pig manure, cow manure, sludge, straw, crop straw, leaves, weeds, sawdust, distiller’s grains, furfural residue and other organic wastes were used as raw materials. The moisture content of raw materials should be controlled at about 70%. If there is less moisture in raw materials, it should be watered thoroughly to ensure proper moisture content.

After 24 hours composting, the temperature in the pile can reach 50 ℃ or so, and it can rise to 70 ℃ in 48 hours. When the temperature reaches 70 ℃, it starts to be thrown once. After several days of continuous high temperature composting, the pile temperature gradually decreases. About two weeks, the raw materials are all rotten, the insect eggs, grass seeds and pathogenic bacteria in the raw materials are all killed, and the straw turns brown or dark brown Collapse 1 / 3 or 1 / 2.

The raw material after fermentation is soft and elastic, and it is brittle and easy to break when dry. At this time, the fermentation process of straw and other raw materials is completed.

What equipment is included in the complete set of chicken manure organic fertilizer equipment

fertilizer granulator Jul 9, 2024

What equipment is included in the complete set of chicken manure organic fertilizer equipment

The complete set of chicken manure organic fertilizer equipment usually includes the following main parts:

Chicken manure collection and pretreatment system: This system is responsible for collecting chicken manure and performing preliminary processing, such as removing large foreign objects, crushing chicken manure, etc., for subsequent processing.

Fermentation system: Chicken manure contains high levels of nitrogen and other nutrients, but may also contain pathogens and weed seeds. The fermentation system can promote the growth of beneficial microorganisms, decompose organic matter, kill pathogens and weed seeds, and convert them into stable organic fertilizers by controlling temperature, humidity, and ventilation.

Drying and screening system: Fermented chicken manure usually contains high moisture content, which needs to be reduced through drying equipment to achieve a level suitable for storage and use. Screening equipment is used to remove impurities from fertilizers and ensure product quality.

Granulation system: In order to facilitate packaging, transportation, and use, organic fertilizers are usually granulated. The granulation system can compress the dried and sieved powdered organic fertilizer into granules.

Cooling and packaging system: The temperature of the organic fertilizer after granulation is high, and it needs to be lowered through cooling equipment, and then packaged through packaging equipment for easy storage and sales.

Deodorization system: During the entire treatment process, chicken manure may produce a foul odor, affecting the environment and the health of workers. Therefore, a deodorization system is essential as it can reduce or eliminate odors through chemical or biological methods.

Automation control system: Modern organic fertilizer production equipment is usually equipped with an automation control system, which is used to monitor and adjust the parameters of each processing link, ensuring the smooth progress of the production process and the stability of product quality.

The specific configuration and scale of these devices may vary depending on factors such as production needs, budget, and technological level. When purchasing or customizing a complete set of equipment, it is recommended to consult the supplier or manufacturer in detail to ensure that the equipment can meet your specific needs.

The appropriate use of fermentation agents for organic fertilizer composting with a composting machine

fertilizer granulator Jul 9, 2024

 Scientific and reasonable fermentation can promote disease resistant organic matter. In the fermentation process of organic fertilizer manufacturing process, with a large number of microorganisms breeding and a series of complex biochemical reactions, microorganisms produce a large number of specific metabolites in the breeding process, such as hormones, antibiotics and autoimmune substances, which can promote the rapid growth and development of crops and inhibit the spread of soil diseases, Improve the ability of resistance to disease and adversity of crops. The organic fertilizer without fermentation not only has no above characteristics, because the virus bacteria carried by itself also become the main origin of crop diseases.

The following organic fertilizer and NPK fertilizer manufacturing process manufacturers introduce the use of fermentation dumper process precautions, I hope to help you.

Organic fertilizer raw material processing and fermentation skills:

（1） Fermentation with weeds and crop straw (it can be decomposed in about 25 days)

It can be adjusted by crushing or chopping weeds and crop stalks (generally 3-5cm in length) with 40% fecal water or biogas slurry; it can also be adjusted by 2% urea (46% nitrogen content) or compound fertilizer with equal nitrogen content; it can also be adjusted by adding fresh livestock manure in the weight ratio of 3:1-4:1. The compost turner will treat the ferment on time.

(2) Fermentation with pure feces (it will decompose in about 20 days):

It is advisable to add crushed (chopped) weeds and crop straws for fermentation, and adjust the compost moisture to about 60%. The commonly used weight ratio is 3:14:1 for adjusting fermentation. Then the fermentation compost turning machine mixes the materials during the turning and throwing process.

(3) Fermentation with manure (it will decompose in about 15 days):

After expanding the volume of the strains, evenly remove a layer in the pen, stir it, and stack it directly on the fermentation platform. Repeat the operation. If the water content is too large, add an appropriate amount of crushed to the pen. Dry auxiliary materials to be adjusted.

The reasons why fertilizer granulators are prone to water shortage during fertilizer processing

fertilizer granulator Jul 9, 2024

It is necessary to combine with marketing and design art to obtain the position of market competitiveness through the equipment design of organic fertilizer production line. As an organic fertilizer production equipment enterprise, we need to work in a differentiated way according to our own product characteristics and consumer demand.

1. Organic fertilizer equipment enterprises must analyze the characteristics of similar products of main competitors in the market, improve their own strategic adjustment according to the equipment of main competitors, and provide special granulating equipment for different materials.

2. Investigate consumer demand for organic fertilizer equipment and produce organic fertilizer granulator that meet mainstream customers.

3. Train R&D technicians who perfect the organic fertilizer production line. Only continuous innovation can be invincible.

Granulating equipment is mainly granulated, granulated, extruded, spray dried and granulated. At the same time, the granulator needs a certain amount of water when it is running.

Do you know the reason why fertilizer granulator processing equipment needs water?

In the production process of fertilizer granulator, the material is required to have viscosity. When some raw materials are loose after fermentation and are not easy to granulate, it is necessary to add some water or adhesive to increase the viscosity of the material.

The disc granulator and rotary drum granulator of organic fertilizer equipment adopt the granulation method. In the process of granulation, water or binder will be added to ensure the smooth granulation of materials. If the water content of the material is too high, you can add some dry materials to neutralize the water content. If the water content is too low, appropriate amount of water can be added to facilitate granulation.

Organic fertilizer processing equipment granulator equipment to add water is to promote the organic fertilizer can be better granulation, water solubility of materials, cohesiveness and the reasonable application of granulation equipment operation will also affect the uniformity of shaped particles, organic fertilizer granulator want to granulation uniform, need certain water and equipment operation skills.
 

The granulation process and advantages of a specialized organic fertilizer granulator for chicken manure

fertilizer granulator Jul 9, 2024

The specialized organic fertilizer granulator for chicken manure is mainly used to granulate organic materials such as chicken manure for storage, transportation, and use. This granulator can continuously mix, granulate, spheroidize, and compact fine powder materials, thereby achieving the goal of granulation.

The working principle of the organic fertilizer pelletizer for chicken manure is mainly to use the high-speed rotating mechanical stirring force and the resulting aerodynamic force to continuously mix and granulate fine powder materials in the machine. The particle shape is spherical, with a particle size generally between 0.3 and 3 millimeters, and a high particle formation rate.

The granulation process of organic fertilizer granulator for chicken manure

Fermentation: First, collect raw materials such as chicken manure and rice straw, mix them to make compost and ferment.

Crushing and Mixing Ingredients: Compost materials and other inorganic fertilizers are crushed, batched, and mixed through material crushers and mixers.

Granulation: Using a specialized organic fertilizer granulator to make particles from fully mixed materials.

Drying: Further remove moisture from particles through a dryer to meet the standard requirements for moisture content in organic fertilizers.

Cooling: Use a cooler to cool granular materials for storage and transportation purposes.

Screening and packaging: Screen particles, remove unqualified particles, and package qualified particles.

The price of organic fertilizer pelletizers for chicken manure varies depending on factors such as model, brand, and production capacity. According to publicly available information, the price range may range from a few thousand yuan to several hundred thousand yuan. The above information may change over time. Please consult and confirm with the device provider in detail before purchasing. At the same time, when selecting equipment, multiple factors such as production capacity, equipment quality, and after-sales service should be considered to ensure the purchase of a suitable organic fertilizer granulator for chicken manure.

Planning and characteristics of an annual production line for 30000 tons of cow manure organic fertilizer

fertilizer granulator Jul 4, 2024

The annual production line of 30000 tons of cow manure organic fertilizer is a medium-sized production line aimed at converting cow manure into high-quality organic fertilizer. The following is a detailed plan and characteristics of the production line:

1. Scale and production capacity of an annual production line for 30000 to 50000 tons of cow manure organic fertilizer

Scale: Belongs to a medium-sized organic fertilizer production line.

Production capacity: The designed annual output is 30000 to 50000 tons of cow manure organic fertilizer.

2. Process flow of an annual production line of 30000 to 50000 tons of cow manure organic fertilizer

Raw material preparation and pretreatment: Collect cow manure and conduct preliminary crushing and screening to remove large blocks of substances and foreign impurities.

Fermentation and composting: By adding specialized fermentation agents and controlling appropriate fermentation conditions (such as temperature and humidity), organic matter decomposition is accelerated while killing pathogens and pest eggs. This stage is the key to converting cow manure into high-quality organic fertilizer.

Granulation and drying: The fermented cow manure material enters the granulation process and is processed into uniform particles using an organic fertilizer granulator. Subsequently, the particles are dried using drying equipment to reduce moisture content and ensure product stability and quality.

Cooling, screening, and packaging: The dried particles are cooled to prevent quality issues caused by high temperatures. The screening process removes non-conforming particles to ensure product consistency. Finally, the granular organic fertilizer is packaged using an automated packaging machine to form the final product.

3. Investment and return on an annual production line of 30000 to 50000 tons of cow manure organic fertilizer

Investment: The investment cost may vary depending on the scale and configuration of the organic fertilizer production line. But it usually includes expenses such as equipment procurement, site leasing or construction, raw material procurement, labor, etc.

Reward: By selling cow manure organic fertilizer, economic returns can be achieved. The specific return cycle and profit margin depend on factors such as market demand, sales prices, and operating costs.

4. Precautions for an annual production line of 30000 to 50000 tons of cow manure organic fertilizer

Market analysis: Conduct thorough market research before investing to understand the local demand, competition, and potential sales channels for cow manure organic fertilizer.

Technical support: Select equipment suppliers and manufacturers with technical strength and rich experience to ensure the smooth operation of the production line and product quality.

Environmental requirements: Ensure that the production line complies with local environmental regulations and standards to avoid pollution to the environment.

Operation management: Establish a sound operation management system, including raw material procurement, production planning, quality control, sales management and other links, to ensure the stable operation and economic benefits of the organic fertilizer production line.