In the field of granulation equipment, the flat die granulator has left a strong mark in the production process of many industries with a series of unique granulation characteristics.
The particle forming effect of the flat die granulator is unique. The flat mold and pressure roller cooperate with each other, and the material is subjected to uniform and stable pressure between the two. This allows the material to be fully filled into the pores of the mold, and then extruded to form particles with regular shapes. The particles produced have a relatively regular shape and small size deviation. Whether used in the feed industry to make animal feeding more convenient or in the fertilizer field to facilitate uniform spreading, regular particles can significantly improve the practicality of the product.
This device performs excellently in terms of raw material suitability. It can process various types of materials, including biomass materials with high fiber content such as sawdust and rice husks, which are processed into biomass fuel pellets; Even protein rich feed materials can be easily handled by flat mold granulators. For materials with different humidity and viscosity, adjusting process parameters such as roller pressure and material moisture content can achieve good granulation effects and meet diverse production needs.
The flat die granulator exhibits efficient and continuous characteristics during the production process. The large working area of the flat mold provides sufficient granulation space for the material, and multiple pressure rollers operate simultaneously, which can quickly squeeze the material into granules. This design allows the equipment to operate stably for a long time, continuously producing granular products, greatly improving production efficiency and making it suitable for large-scale production operations.
In terms of energy consumption, flat die granulators have outstanding advantages. Its mechanical structure design is reasonable, and the energy loss during power transmission is relatively small. Compared to some complex structured granulation equipment, flat die granulators can complete granulation tasks with lower energy consumption, reducing production costs for enterprises and in line with the current trend of energy conservation and environmental protection in the industry.
In addition, the operation and maintenance of the flat mold granulator are relatively simple. The operation interface of the device is intuitive and easy to understand, and operators can become proficient after simple training. Moreover, its structural layout is reasonable, and each component is easy to disassemble and inspect. Daily cleaning and maintenance work is also relatively easy, which effectively reduces the downtime of the equipment and extends its service life.
The flat mold granulator, with its unique particle forming effect, wide adaptability to raw materials, efficient and continuous production capacity, low energy consumption, and convenient operation and maintenance, has become a powerful tool for many enterprises in granulation production, helping various industries continuously improve production efficiency and product quality.