The organic fertilizer crusher may encounter some common problems during long-term operation, and if these problems are not dealt with in a timely manner, they may affect the normal operation and service life of the equipment. Meanwhile, proper daily maintenance is also crucial to ensure the stable operation of the organic fertilizer crusher. The following are some common problems and corresponding daily maintenance suggestions during the operation of organic fertilizer crushers:
Common problems and solutions
Blockage issue:
Reason: The feeding speed is too fast or the moisture content of the material is too high.
Solution: Control the feed rate to ensure material dryness; Check and clean the blocked area, and replace the worn mesh if necessary.
Excessive noise:
Reason: Damaged bearings or loose fixing screws.
Solution: Regularly check the condition of the bearings and replace them immediately if damaged; Tighten all screws and eliminate mechanical vibration sources.
Decreased production:
Reason: The tool is passivated or severely worn.
Solution: Regularly check the sharpness of the cutting tools, grind or replace severely worn blades in a timely manner, and maintain cutting efficiency.
Motor overheating:
Reason: Overloaded operation or poor ventilation.
Solution: Avoid prolonged continuous full load operation and ensure sufficient heat dissipation space around the motor.
Excessive dust:
Reason: Poor sealing or dust removal system malfunction.
Solution: Check and repair the seals to ensure their sealing integrity; Check and maintain the dust removal device to ensure good dust removal effect.
Daily Maintenance Guide
Regular cleaning:
Regularly remove the accumulated dust and residual materials in the crushing room, keep the interior clean, and prevent material adhesion.
Lubrication and maintenance:
According to the manufacturer’s recommendation, regularly lubricate bearings and other moving parts to reduce friction and extend their lifespan.
Tool inspection and maintenance:
Regularly check the condition of the cutting tools, promptly repair or replace them if wear is found, to ensure cutting efficiency and material crushing effect.
Electrical safety:
Regularly check the circuit connections to ensure that the wires are not exposed and the junction boxes are sealed properly, in order to prevent electrical fires and electric shock accidents.
Operation specification training:
Provide professional training to operators to understand the operating procedures and emergency shutdown procedures of the equipment, in order to avoid equipment damage caused by improper operation.
Establish and maintain records:
Record the time, content, and results of each repair and maintenance to track the maintenance history of the equipment and predict future maintenance needs.
Through the above measures, the problems that occur during the operation of organic fertilizer crushers can be effectively reduced, the service life of the equipment can be extended, and the safe and stable operation of the production line can be ensured. Proper daily maintenance is not only responsible for the equipment, but also a guarantee for the smooth execution of the entire production plan.