The large-scale organic fertilizer production line pursues large-scale, high-efficiency, and high-quality production, and its equipment layout reflects the perfect combination of advanced technology and high-end configuration.
In the raw material receiving and pre-processing area, the automated feeding system quickly transports various organic raw materials, such as massive amounts of livestock and poultry manure, industrial organic waste, etc., to the fermentation workshop. We are equipped with a super large trough fermentation and flipping machine here, which has a high degree of automation and can be remotely controlled. It can deeply flip and flip large areas of raw materials to ensure sufficient and uniform fermentation.
The crushing process adopts an advanced combination of toothed roller crusher and fine grinding machine. The toothed roller crusher first roughly crushes large pieces of material, and then further grinds them into extremely fine particles by a fine mill, providing precise raw materials for subsequent mixing. The entire crushing process is monitored by an intelligent control system to ensure stable production.
The mixing process uses a continuous gravity free mixer, which has a unique stirring structure and can achieve all-round uniform mixing of various raw materials in a short time. Even if trace components are added, they can be distributed accurately to ensure the balance of fertilizer nutrients.
During the granulation stage, large drum granulators become the core equipment due to their efficient granulation capabilities. It produces fertilizer particles with high strength and good appearance through steam conditioning and special bonding technology. At the same time, equipped with an online particle size detection system, real-time monitoring of particle size ensures stable product quality.
The drying process adopts a high-temperature rapid dryer, combined with an efficient hot air circulation system, which can quickly reduce the moisture content of fertilizer particles to the ideal level. The dryer has intelligent temperature control function to prevent nutrient components from decomposing due to overheating.
The cooling process uses a water-cooled cooler with excellent cooling effect, which can quickly reduce the particle temperature and improve the anti crushing performance of the particles.
In the screening and reprocessing area, high-precision airflow screening machines screen out qualified particles, while unqualified particles are transported through pipelines to crushers for reprocessing, achieving material recycling and improving raw material utilization.
In the final packaging stage, the fully automatic packaging and palletizing production line achieves high-speed packaging, precise measurement, and neat palletizing of fertilizers. The robot palletizing system can flexibly adjust the palletizing method according to order requirements, improving logistics efficiency.
The high-end equipment layout of the large-scale organic fertilizer production line demonstrates the strong strength of modern production and provides a solid guarantee for the large-scale production of high-quality organic fertilizers.