Working process of circular granulator in organic fertilizer production line

fertilizer granulator Feb 2, 2023

The equipment used in organic fertilizer production line for polishing round particles is called organic fertilizer particle polishing machine. The organic fertilizer granule polishing machine is a new type of ball shaping equipment which is improved on the basis of the traditional granulation. The new round throwing machine realizes continuous feeding and discharging, and improves production efficiency.

The columnar granular materials rotate with the shaping disc under the action of friction force. The shaping cylinder is fixed. In this way, the columnar materials in the shaping cylinder rotate in a twist like manner along the edge of the shaping disc and the wall of the shaping cylinder under the action of centrifugal force. When the continuous feeding reaches the first stage of the whole plate, the discharging height of the discharging port automatically enters into the next stage shaping plate.

The material coming out of the primary shaping disc has changed from columnar to irregular round granular. After the same movement of the lower-level plastic plate, after coming out of the multi-level plastic plate, it becomes a uniform and bright round granular organic fertilizer (higher moisture content). Then transport to the next drying section. The ball shaping machine is used in the production of organic fertilizer. The particles produced by rotary drum granulator and disc granulator are spherical and do not need to be rounded.

NPK fertilizer production line

Price of sheep manure organic fertilizer granulator

fertilizer granulator Feb 2, 2023

The output specifications are different, and the fertilizer granulator machine price is different. Our sheep manure organic fertilizer granulating equipment is used to granulate various organic substances after fermentation. The raw materials do not need to be crushed and dried before granulation. Processed spherical particles can save a lot of energy and break through the conventional organic granulation process.

Characteristics of organic fertilizer granulator for sheep manure

1. The organic matter after fermentation does not need to be dried, and the moisture content of raw material can be in the range of 20-40%.

2. The particles produced are spherical.

3. With high content of organic matter, granulation of pure organic matter can be realized.

4. Due to the fact that organic particles can be inlaid with each other under a certain force, no binder is needed in granulation.

5. The granules are solid and can be screened after granulation, which reduces the drying energy consumption of the fertilizer production line.

NPK fertilizer production line

Fermentation and processing of organic fertilizer by cow manure organic fertilizer production line

fertilizer granulator Feb 2, 2023

The use of cow dung as fertilizer in the planting process is to provide the nutrients needed for crop growth. However, when using cow dung in the planting field, it should be noted that cow dung must be decomposed in the organic fertilizer fermentation tank before being used as organic fertilizer. When it is decomposed at high temperature, it will kill the insect eggs and bacterial viruses in the cow dung. In addition, cow dung can be reused after fermentation and decomposition to avoid burning the roots due to heat.

For the production line of cow manure organic fertilizer, it is recommended to adopt aerobic fermentation treatment. It can be fermented with fermenting agent, which is better for crops. Mix cow manure with straw, sawdust, mushroom residue, etc. in an appropriate proportion (dung accounts for 80-90%, other accounts for 10-20%). 1 ton of material (about 2.5 tons of fresh material) plus 1 kg of fertilizer starter, diluted by 1 kg of fertilizer starter plus 5 kg of rice bran (or bran, corn flour and other substitutes), and then evenly scattered into the material pile. Pay attention to proper oxygen supply and pile turnover during fermentation, and control the temperature at 55-65 ℃. The moisture content of fermentation materials should be controlled at 60~65%.

The method for adjusting the moisture content of materials in the cow manure organic fertilizer production line: the moisture content of fermented cow manure and other livestock and poultry manure should be controlled at 40~65%. Moisture judgment: Grasp a handful of cow dung tightly, see the watermark but do not drip on the finger seam, and it is appropriate to disperse immediately after landing. The fermentation is slow with less water, and the ventilation is poor with more water. Therefore, we must grasp the water content. If the moisture is too high, straw, sawdust, mushroom residue, dry earth powder, etc. can be added. The method to judge whether the moisture is suitable or not: grasp a handful of materials tightly, see the watermark on the finger joint but do not drip, and disperse immediately after landing. Generally, the whole fermentation process can complete the complete deodorization of materials, fermentation maturity, insecticidal sterilization, etc. in 5-7 days.

Technical start-up temperature of cow manure production organic fertilizer production line. The startup temperature should be above 15 ℃ (it can be operated in four seasons, not affected by the season, and try to ferment indoors or in the greenhouse in winter), and the fermentation temperature should be controlled below 70-75 ℃.

Mix well and ventilate. The production of organic fertilizer by cow dung fermentation requires good (consumption) oxygen fermentation. Therefore, the oxygen supply measures should be increased during the operation process, so as to achieve uniform mixing, frequent turnover and ventilation. Otherwise, it will lead to anaerobic fermentation and odor, affecting the fertilizer effect.

Fermentation is complete. Generally, after 48 hours of cow dung accumulation, the temperature rises to 50~60 ℃, and it can reach more than 65 ℃ on the third day. Under this high temperature, it can be overturned once. Generally, there will be two times of high temperature above 65 ℃ in the fermentation process. The fermentation can be completed after two times of overturning, and the fermentation can be completed within a normal week. The material is dark brown, and the temperature begins to drop to normal temperature, indicating that the fermentation is complete.

The fermentation quality of organic fertilizer production equipment is directly related to the quality of organic fertilizer production equipment. The production line of organic fertilizer production equipment can help you improve fermentation quality and yield. Compost fermentation uses the oxidative decomposition ability of natural microorganisms to controllably promote the biochemical degradation of degradable organic matter in materials under certain temperature, humidity and pH value to form stable humus. The process can effectively treat organic matter in materials and kill pathogenic bacteria and other harmful substances.

NPK fertilizer production line

Automatic feeding silo of organic fertilizer production line can improve the feeding efficiency

fertilizer granulator Feb 2, 2023

With the modernization of breeding plants, the treatment of livestock manure is becoming more and more diversified. Manure is treated by fertilizer production line in industrialization, and the manure is directly used as high-quality organic fertilizer after professional treatment. Fertilizer granulator, compost turner and other equipment ferment livestock manure into organic fertilizer, which not only protects the environment, but also improves the soil, increases soil fertility, increases crop yield, reduces the amount of chemical fertilizer, and achieves multiple effects with one stroke.

The automatic feeding bin is the pre-treatment equipment in the organic fertilizer production line. The machine is mainly used to shovel materials into the feeding bin by forklift silo, which can save manpower, reduce labor intensity and improve work efficiency. The mixing shaft of the silo will transfer the materials into the lower conveyor belt, and then the materials will be evenly transported to the granulation equipment or crushing equipment by the conveyor. On the one hand, human beings can be freed from the monotonous and complicated physical labor. On the other hand, only the realization of industrial full-automatic production is the solution to improve the production efficiency.

Automatic feeding silo of organic fertilizer production line

One of the key technologies to improve production efficiency in the machining process is to realize the function of automatic loading and unloading, and the automatic loading and unloading device must meet the process of automatically operating or controlling according to the prescribed procedures or instructions without human intervention. Its goal is “stable, accurate and fast”, which means that the automatic loading and unloading device must meet the precise positional relationship between the processed parts in the loading and unloading device and the loading and unloading manipulators, so as to ensure the loading and unloading of the manipulators. Accurate and fast unloading.

After being transported by the loading car, the raw materials are further granulated by the rotary drum granulator, and finally dried and cooled. After screening, the high-quality organic fertilizer is obtained

NPK fertilizer production line

How to properly maintain the organic fertilizer granulator

fertilizer granulator Feb 2, 2023

The granulator in the organic fertilizer production line needs maintenance after being used for a period of time. Do you know how to maintain the organic fertilizer processing equipment such as rotary drum granulator? The fertilizer production line needs maintenance, otherwise it may damage the machine if it is used for too long. Organic fertilizer equipment manufacturers will tell you how to maintain it.

Do a good job in the commissioning and commissioning of new engine and overhaul engine. According to the manufacturer’s technical requirements and commissioning specifications, the mill runs well. Through the test and adjustment, the smooth and hard bearing surface and suitable fit clearance are obtained, which provides a good foundation condition for the load. Service life of bearings and supporting parts. After debugging, necessary technical maintenance should be carried out according to the technical status of the machine.

Use qualified oil and water. The fuel and lubricating oil used in tractors and engines must meet the specified quality standards, and the appropriate oil brand should be selected according to the season, region and engine speed range. Soft water with low calcium and magnesium content should be used as cooling water. A simple way to soften hard water is to boil and precipitate. In general production practice, the scale in the cooling system of organic fertilizer processing equipment must be cleaned every 1000 hours to improve the heat dissipation performance of the engine.

Make sure the cylinder and oil pressure are normal. The normal water temperature should be between 80 and 90%. Because of the low water temperature, it is difficult to start, the fuel can not be completely burned, the engine power is reduced and the carbon deposition is increased.

If the water temperature is too high, some parts are easy to expand and deform, and even the cylinder liner and piston are stuck and the bearing bush is burnt out, which makes the lubricating oil thinner, the bearing film strength is low, the wear is fast, and the ventilation and redness of fresh air may be reduced

Low oil pressure means insufficient oil supply, unreliable lubrication, accelerated wear and even tile burning accidents. If the water temperature and oil pressure of organic fertilizer equipment are abnormal, they should be eliminated timely according to relevant reasons.

Correct operation. In order to operate the fertilizer granulator correctly, do not overload or overspeed for a long time, and ensure stable operation and slow rotation at low speed.

NPK fertilizer production line

The chicken farm can build an organic fertilizer production line to increase income

fertilizer granulator Feb 2, 2023

hicken dung can be used as organic fertilizer in three ways: directly as organic fertilizer after drying, or as raw material for organic-inorganic compound fertilizer production. It can be fermented by compost, or it can be fermented by biogas and then mixed with other organic materials for compost fermentation, and then directly used as organic fertilizer or as raw materials for other organic fertilizers.

The chicken manureorganic fertilizer equipmentdoes not contain any chemical components. Due to the poor digestion ability of the chicken, only 25% of the nutrient components can be consumed, while the other 75% of the nutrient components in the feed are discharged with the manure, so that the dry product contains nitrogen, phosphorus, potassium, organic matter, amino acid, protein and other components.
The main substance in chicken manure is organic matter, which increases the content of organic matter in soil. Organic matter can improve soil physical, chemical and biological properties, ripen the soil, and improve soil fertility. The proverbs of “the ground depends on dung, and the seedlings depend on dung” in rural areas of China, to a large extent, reflect the role of chicken manure in improving soil.
Chicken manure not only increases many organic colloids, but also decomposes and converts many organic substances into organic colloids through the action of microorganisms, which greatly increases the adsorption surface of the soil, and produces a lot of sticky substances, making the soil particles cemented into stable aggregate structure, improving the performance of soil water conservation, fertilizer conservation and air permeability, as well as the ability to regulate soil temperature.
Chicken manure can also make the microorganisms in the soil multiply, especially many beneficial microorganisms, such as nitrogen-fixing bacteria, ammonifying bacteria, cellulose decomposing bacteria, nitrifying bacteria, etc. There are various active enzymes secreted by the digestive tract of animals and various enzymes produced by microorganisms in chicken dung. After these substances are applied to the soil, the enzyme activity of the soil can be greatly improved.

The reason that many organisations will build a complete organic production plant is caused by the sheer number of manure that they could collect in the animals on their own property. You can find farms who have hundreds and hundreds of chickens, and similar amounts of cows, all of which are producing waste materials daily. Rather than letting this simply enter in the ground through natural decomposition and percolation processes, you are able to collect it, process it, and store it for future use. This is certainly all done inside of that plant that will possess the machinery necessary to do these kinds of conversions.

NPK fertilizer production line

Several methods of processing fertilizer in chicken manure organic fertilizer production line

fertilizer granulator Feb 2, 2023

Chicken manure should be treated by organic fertilizer production line before use, in order to better play the role of nutrition. There are many ways to treat chicken manure. Here are several ways to treat chicken manure organic fertilizer.

Treatment of chicken manure

1.Use a dryer to dry chicken manure.

2. In traditional fermentation (open air), it usually takes 1-3 months to reach maturity. The odor around it is bad, and there are a lot of mosquitoes and flies breeding around it. The environmental pollution is very serious.

3. Fertilizer production lines make organic fertilizer or feed. Using professional organic fertilizer equipment to treat chicken manure, adding specific microbial flora during fermentation can effectively promote the degradation of organic matter, accelerate the rate of chicken manure decomposition, and help to eliminate odorous substances and reduce environmental pollution.

Benefits of chicken manure treatment in organic fertilizer production line

We have many years of experience in manufacturing organic fertilizer production line, producing rotary drum granulator, disc granulator machine, flat die pelleting machine, organic fertilizer granulator, etc. Bacteria, filamentous fungi, yeasts and actinomycetes play a key role in the microbial agents for chicken manure fermentation, including cellulose decomposing bacteria, protein decomposing bacteria, yeasts, photosynthetic bacteria, lactic acid bacteria, Deodorizing Bacteria and other beneficial microorganisms. The metabolites produced in the growth of these bacterial communities are used for each other. In the process of composting and fermentation of chicken manure, the complex and stable micro ecosystem composed of microbial flora and chicken manure can quickly make chicken manure fermented into fertilizer or feed. Using organic fertilizer granulator machine to process the rotten chicken manure again can greatly improve the fertilizer efficiency.

NPK fertilizer production line

Fertilizer machinery manufacturers guide how to select compound fertilizer production lines

fertilizer granulator Feb 2, 2023

How can agricultural producers avoid inferior fertilizer and buy high quality compound fertilizer? Fertilizer granulator manufacturers guide you in the following ways.

1. Look

The compound fertilizer is processed by the rotary drum granulator. Generally, the granules are the same, without large lumps, and less powder. Small red potash fertilizer particles or white urea particles can be seen. For compound fertilizers with high nitrogen content, many attached white fine crystals can be seen on the surface of fertilizer grains after a period of storage. Inferior compound fertilizer does not have these phenomena.

2. Rub

Knead the compound fertilizer with your hands, leaving a layer of gray powder on your hands, and the sticky compound fertilizer. It is also good to break its particles and to see fine white crystals. Inferior compound fertilizers are mostly gray-black powder, without stickiness, and no white crystals in the particles.

3. Burn

Take a little compound fertilizer and put it on the iron sheet and burn it in the open fire. If there is a smell of ammonia, it means that it contains nitrogen, and purple flame means that it contains potassium. The more ammonia flavor, the longer the purple flame is. On the contrary, it is inferior.

4. Dissolving

Compound fertilizer will be dissolved in water, even if there is a small amount of precipitation, it is also smaller. Poor quality compound fertilizer is rough and hard, and difficult to dissolve in water.

5. Smell

Compound fertilizer generally has no peculiar smell (except for organic-inorganic compound fertilizer). If it has peculiar smell, it indicates that it contains ammonium bicarbonate or toxic substances such as Trichloroacetaldehyde (acid).

NPK fertilizer production line

Using organic fertilizer production line to process chicken manure organic fertilizer

fertilizer granulator Feb 2, 2023

As the saying goes, “fat and water do not flow out of the field”. Here, “fat and water” refers to human and livestock fertilizer. Now, the most direct way to turn chicken manure into treasure is to use chicken manure organic fertilizer equipment production line, take fresh chicken manure as raw material, and through a series of processing, produce natural organic chicken manure fertilizer.

Chicken manure is a natural organic fertilizer commonly used by farmers. Its rich organic matter, humus, and various elements required for the growth of fruit crops are widely used in fruit and vegetable cultivation. Composition analysis of chicken manure organic fertilizer: chicken manure contains 14.5% organic matter, 0.30~0.45% nitrogen, 0.15~0.25% phosphorus and 0.10~0.15% potassium. It is a valuable resource that can be used as a source of soil fertilizer by the planting industry. The organic matter and nutrient content of chicken manure is good among all kinds of livestock, with fine texture, more water content, slow decomposition and low calorific value. It is a slow-acting fertilizer.

The production line of chicken manure organic fertilizer equipment needs fermenting and tipping machine, organic fertilizer crusher, drum screening machine, horizontal mixer, disc granulator, rotary dryer, cooler, screening machine, coating machine, packaging machine, conveyor and other equipment. The production line of chicken manure organic fertilizer equipment is used to produce organic fertilizer with compact structure and advanced technology. Livestock and poultry manure is treated with harmless living bacteria preparation, and bio-fermentation is carried out under the action of a variety of beneficial microorganisms. After the organic matter is fully decomposed, nutrients are released. The resulting bio-heat and high-temperature fermentation process can kill bacteria and insect eggs, detoxify and deodorize, purify the environment, achieve harmless, resource and industrialization, and low energy consumption, The product quality is stable.

How to make npk compound fertilizer? There are quite a few different components that must all work together to produce the NPK fertilizer that you will need for your business. There will be a series of conveyor belts that will take the materials to each location. There will also be a distributor, granulator machine, and the rotary drum dryer. The bucket elevator is what will bring everything together, plus there will be a crushing machine. The packing machine, stock bin, and the fertiliser mixer will all be connected to produce this fertilizer on a continuous basis.

NPK fertilizer production line

Advantages of chicken manure in composting and fermenting fertilizer using organic fertilizer production line

fertilizer granulator Feb 2, 2023

1. Start fermentation quickly. Generally in summer, the composting time for chicken manure compost treated by a professional compost turning machine to reach the harmless index is about 20 days, and it usually takes about 60 days for natural fermentation to reach this index. Mainly because of the growth and reproduction of microorganisms, the materials in the materials are fermented and degraded, shortening the time for compost to reach the high temperature stage, and prolonging the high temperature period. In winter, because the temperature is too low, it is difficult to start fermentation. You can add starter microorganisms to the chicken manure to quickly start the chicken manure fermentation.

2. Eliminate pathogenic microorganisms. In the process of adding microbial agents to treat chicken manure with an organic fertilizer turning machine, the compost temperature can reach 65℃~70℃ or even higher. The high temperature not only makes the chicken manure and other materials decompose quickly, but more importantly, it can effectively kill Inactivate pathogenic microorganisms or viruses, among which the stack temperature of 50℃~70℃, lasts for 6~7 days, to the eggs and pathogenic bacteria. It can achieve a very good lethal effect, such as avian influenza virus, which can be killed in a few minutes at a high temperature of 60℃~70℃.

3. Remove odor. Chicken manure composting fermentation can effectively remove malodorous gas. This is mainly because microorganisms can decompose non-nitrogen and sulfur-free organic substances such as phenol, carboxylic acid, formaldehyde, etc. into CO2 and H20; ammoniated nitrogen-containing organic substances into NH3, which can be oxidized by nitrosating bacteria to NO2- , And then further oxidized to N03- by nitrifying bacteria; sulfur-containing malodorous substances are decomposed by microorganisms to release H2S, and are oxidized by sulfur oxidizing bacteria to sulfuric acid, so that pollutants can be removed.

4.Increase fertilizer efficiency. Microorganisms can decompose starch, lipids, hemicellulose, protein and other easily decomposed substances in chicken manure, as well as some cellulose and a small amount of lignin. Some of them are converted into water-soluble carbon and nitrogen compounds. At the same time, some carbon and nitrogen sources used by microorganisms are gradually decomposed and released with the death of microorganisms. Therefore, it can increase the content of water-soluble carbon and nitrogen in feces. Compared with the natural fermentation of chicken manure, the various enzymes produced during composting can catalyze the rapid transformation of organic matter into humic state, and the treated compost can synthesize more humic carbon and nitrogen in the same time. The compost after fermentation can be used as raw material, mixed with other NPK fertilizers, and processed by rotary drum granulator.

5.Improve crop safety. Uric acid and NH4 + – n are the main substances that affect the normal growth of crops in chicken manure. Chicken manure composting can promote the transformation of nitrogen in compost to protein nitrogen and NH3 + – N, reduce the accumulation of NH4 + – N, and quickly eliminate or reduce the substances that cause crop growth obstacles.

6.It can be made into roughage for other animals. Crude protein accounts for 31% – 33% of the dry matter of chicken manure, and more than half of them are non protein nitrogen such as uric acid, urea, creatine and ammonia, and the crude fiber contained in chicken manure and a large amount of crude fiber in bedding grass. Therefore, chicken manure is a good feed for raising livestock, poultry and fish. However, raw chicken manure contains parasitic eggs and some toxic substances and bacteria, which can not be directly fed with raw chicken manure. Microbial agents must be added to chicken manure for high temperature fermentation treatment, so that it can be processed into non-toxic and nutritious feed by fertilizer granulator.