fertilizer production line

Sheep manure organic fertilizer production line

fertilizer granulator Dec 9, 2019

Sheep manure organic fertilizer production line:
First. Mix the sheep manure with the crop straw. The amount of the sheep manure depends on how much the water content of the sheep manure is determined. According to the fermentation process, the water content is required to be within 45%, that is, the material is kneaded into a mass, and the water can be seen. Will not drip down, loosen the group will spread out. Then, the cornmeal and the required strains are added. The reason for the cornmeal is that the sugar content can be increased to promote the rapid fermentation of the strain.

Second, the configured materials are added to the material mixer for mixing, and the mixing is required to be uniform and transparent, and no raw blocks are left.

Third, the mixed materials are piled in a fermentation tank or grooves with a width of 2 to 6 meters and a height of 1.0 meters to 1.5 meters, and are repeatedly turned over and thrown every other day using a compost turning machine.

Four, under normal circumstances, in the fermentation tank, the temperature will rise after stacking for 2 days, and it will be odorless after 2 days. After 3 days, it will become fluffy and loose. After 2 days, compost will emit fragrance, 15 days, it can be fat.
1. In the fermentation tank for 2 days, the temperature will rise to 60 ° C to 80 ° C, which will kill bacteria and remove insects.
2. On the fourth day in the fermentation tank, the odor is eliminated; then on the seventh day, the material in the tank will become loose, dry and covered with white hyphae.
3, fermented in the pool to the ninth day, the nine will emit a fragrance, basically similar to the koji.
4. Fermentation to the tenth day in the tank, the material will be fermented and cooked, and sufficient.
5. On behalf of the end of the fermentation stage, the material can be removed to the next step with a forklift or the like.

Five. The material moved by the forklift to the pulverizing process is pulverized by a semi-wet and high-humidity material pulverizer, and then mixed by a mixer machine, transported to fertilizer granulator machine by a conveyor, and granulated into granules, It is sent to the dryer by the belt conveyor, dried and dried, and then cooled into the cooler. Then the conveyor is sent to the screening machine for screening. The required particles of more than 95% will enter the next process, and about 5%. The granules are transported to the pulverizer for re-pulverization and granulation, and the granules that meet the standards are fed into the coating machine for coating. The coating can maintain the nutrients, and after coating, it is packaged by an automatic packaging machine. In this way, the sheep manure organic fertilizer is processed and packaged and can be sold in the warehouse.All the organic fertilizer production line is done.

Fertilizer Machine Manufacturer Introduces How to Produce Compound Fertilizer Granules

fertilizer granulator Dec 5, 2019

The common granulation processes of compound fertilizer include tower granulation, rotary drum granulation (NPK fertilizer production line), spray granulation and so on. As fertilizer machine manufacturer, let’s introduce these production processes from the perspective of fertilizer production.

1. High tower granulation process is mainly used for the production of high concentration nitro compound fertilizer. It can directly use concentrated ammonium nitrate solution, eliminating the links of spraying granulation, and granular compound fertilizer eliminates the process of crushing operation. At the same time, the compound fertilizer granules produced by the high tower granulation process are very uniform, the qualified rate is very high, the quality is good, easy to dissolve, and the caking phenomenon will not occur.

2. Rotary drum granulator has little restriction on compound fertilizer formulation, high production yield, low investment and construction speed. It is favored by investors of small and medium-sized compound fertilizer plants and widely used in compound fertilizer production. The complete drum granulation process is a NPK compound fertilizer production line, which includes fertilizer granulator, automatic batching system, mixer, crusher, drum dryer, drum cooler, coating machine, packaging machine and other equipment.

3. The spray granulation process adopts the slurry method. The slurry is sprayed into the equipment by heating and pumping, so that the moisture in the slurry is vaporized and separated, and the retained solid forms a granular compound fertilizer. This kind of process is widely used in large-scale compound fertilizer production. Its advantages are that it can be used to produce NPK compound fertilizer, and can also be used to produce ammonium phosphate compound fertilizer. At the same time, it has less energy consumption, large production scale and low production cost. The quality and strength of the products are very good.

Tianci fertilizer machine manufacturer with many years of experience. The drum granulation NPK compound fertilizer production line is our main equipment product. Among the equipment sold, it is highly praised by many fertilizer factories internationally.

How to Choose Suitable Fertilizer Granulator Machine

fertilizer granulator Dec 4, 2019

Granulating fertilizer with granulator makes it easy to store and sow. It is beneficial to the even distribution of nutrients and slow release the fertilizer efficiency. Different types of fertilizers, different sizes and shapes of fertilizer particles, and different granulators are used.

We can choose the right fertilizer granulator machine according to the specific function of the machine.

Rotary Drum Granulator

Drum Granulator is a larger production version of the disc granulator, make the fertilizer powder into round particles. It is suitable for hot and cold granulation and high, medium and low concentrations of mass production of fertilizer. The shell of the machine uses special rubber slab lining or acid-resistant stainless lining board which realizes auto scar removal and de-tumor instead of traditional drawknife equipment.

Disc Fertilizer Granulator

Disc Granulator, also called pan granulator, not only produce organic fertilizer, but also compound fertilizer. The disc bottom adopts multiple steel plates which are firm, durable, not deforming. The granulator’s main gears adopt high temperature quenching technology, doubling the service life. Granulation rate reaches above 93%.

Flat Die Extrusion Pelleting Machine

Flat die extrusion pelleting machine is used for granulation to all kinds of organic matter after fermentation, break through the conventional organic prilling before granulation needs not to dry and crush the raw materials. Pelleting machine can direct burdening to work out cylindrical grain, has better granulation effect on fertilizers containing more straw, can save a lot of energy.

New Type Organic Fertilizer Granulator

This Organic Fertilizer Granulator is used for making granulation of organic matter after fermentation, dedicated to the production of organic fertilizer granules. After fermentation organics don’t need to dry, it process fertilizer powder into granules, the organic content can be high to 100%. The granulator have the feature of simple machine structure, easy operation and maintenance, low power consumption.

Double Roller Press Granulator

Double roller press granulator is often used to manufacture NPK compound fertilizer, such as ammonium choride, ammonium sulphate, ammonium nitrate, diamonium phosphate, potassium Sulphate, magnesium sulfate, magnesium silicate, zinc sulphate, phosphorus pentoxide, etc. This machine diameter of the ball can be made according to the requirement of the customers. The roller press granulator machine have two shaft with one fixed and the other can move, which can adjust the distance between the two shafts, the materials will be extrude between the shafts.

For more information on how to choose granulator machine, please contact us. We are a well-known fertilizer machine manufacturer in China. We have many years of rich experience and we will try our best to give you a detailed answer.

Chicken manure organic fertilizer production line

fertilizer granulator Dec 3, 2019

Chicken manure organic fertilizer production line processing commodity organic fertilizer requires two steps: the early stage of the fermentation and processing parts and processing granulation. Biological organic fertilizer equipment need double pile fermentation, organic fertilizer granulator, horizontal mixer, disc granulating, rotary drum dryer, cooling machine, screening machine, coating machine, packing machine and conveyor equipment.

Firstly, the feature of the chicken manure organic fertilizer production line:

1, Organic fertilizer of chicken feces does not contain any chemical composition, as a result of chicken digest ability is poor, can use up the nutrition composition of 25% only, and the other 75% nutrition composition in feed follows excrement and urine reduction, make dry finished product contains nitrogen, phosphor, potassium, organic matter, amino acid, protein to wait for composition thereby.

2,The main material is organic matter in manure, organic fertilizer and manure, organic manure increased the soil organic matter content, organic matter can improve soil physical, chemical and biological characteristics, curing soil, improving soil fertility. China’s rural “by dung breeding, seedling by dung long” the proverb, to a certain extent, reflects the manure, organic fertilizer to improve soil.

3,Chicken manure fertilizer increased a lot of organic colloid, both at the same time with the aid of the role of microbes convert many organic matter decomposition to organic colloid, this greatly increased the soil adsorption on the surface, and produce many adhesive material, make consolidation of soil particles into a stable granular structure, improve the performance of the soil water, fertilizer and air permeability, and the ability to adjust the soil temperature.

Then, the feature of the organic fertilizer production line:

It need not to use the bucket elevator, bucket elevator while modelling beautiful, cover an area of an area small, but easy to damage to particles, and easy to jam, difficult to clean, high failure rate, height space is large. This process all use belt conveyor transportation equipment and large dip Angle belt conveyor, this not only ensure the fluency of conveying system, protect the grain, and reduced the plant height, reducing the infrastructure investment. The granulation method is disc granulation, which has wide adaptability to raw materials, large output and improved product appearance quality.

Lastly,the horizontal grinder is used in the mixing and crushing process. The horizontal grinder can not only crush the large particles in the raw materials to improve the pelletization rate of the system, but also fully mix the materials again. Granulation in the production of organic fertilizer granulation way choice is very important. In the current industry mainly include disk, drum, extrusion, such as a variety of ways; these methods have their advantages and disadvantages. The advantage of granulating disc is uniform granule, stable performance and long service life and can produce organic fertilizer and fertilizer can produce inorganic and organic inorganic compound fertilizer, the technology choice granulating disc.

Other article for your reference:Cow manure organic fertilizer production line

Common problems in the production of organic fertilizer

fertilizer granulator Dec 2, 2019

Fermentation and granulation are the two most critical steps in a complete organic fertilizer production line, so fermentation turners and organic fertilizer granulator machine play an important role in all organic fertilizer plants. Here we will discuss the problems that may be encountered in the production process of these two key links.

There are many types of organic fertilizer fermentation turning equipment, and the models of the same type are also different in size. We can choose according to the production needs. In the current market, the widely used one is trough fermentation, and the representative one is the ordinary trough turning machine, which is suitable for the small-yield organic fertilizer production line and biofertilizer project. When in use, the stacker should be parked in the fermentation open space, and the piled teeth should not be immersed in the raw materials. After the turning teeth are completely rotated, the walking motor can be turned on and the fattening operation can be started slowly. This avoids the large resistance encountered when the turning motor is started, and has some unnecessary consequences; sometimes in order to improve the fermentation tank utilization rate and the high accumulation of fertilizers can also lead to excessive resistance when turning over, with serious consequences.

The importance of organic fertilizer granulator machine in organic fertilizer production line is self-evident. The key to improving product yield and output is organic fertilizer granulation equipment. Depending on the raw materials, we can choose the right granulation machine, but then we have to find ways to use these machines to give them the greatest capacity advantage. Through the principle of granulation, we have learned that the powder raw materials are bonded by water to form spherical particles, so the two indicators of controlling the moisture content and making the moisture content uniform are the key factors for improving the yield. When the moisture content is low, the granulation rate is low, the moisture content is high, and the large particles are large, and the water is not uniform, and the particle size is small and the yield is lower. Therefore, we should constantly explore the optimal moisture content during the production process to ensure high-yield production.

In an organic fertilizer production line, there are many types of equipment such as fermentation turner, organic fertilizer pulverizer, mixing, fertilizer granulator machine, tumble dryer, rotary cooler, drum sieving machine, automatic packaging machine, etc. But here we only list the related topics of the fermentation turner and the fertilizer granulator machine. First, because of the importance of these two devices in the whole set of organic fertilizer equipment, and second, the experience required for the two equipments is relatively high. More, it is necessary to constantly explore and summarize in the future production process to maximize the efficiency of the equipment.

Other article for your reference:Cow manure organic fertilizer production line

Bio-organic fertilizer production process and equipment

fertilizer granulator Dec 2, 2019

Bio-organic fertilizer refers to a kind of fertilizer that combines livestock manure as the main raw material, inoculates microbial complex microbial agents, completely kills the bacteria and eggs by fermentation, and turns macromolecules into small molecules. The biofertilizer project is to feed the fermented material into the organic fertilizer production line equipment and process it into commercial organic fertilizer.

Organic fertilizer production line and processing raw materials
Main ingredients: The raw materials for the production of bio-organic fertilizer are mainly agricultural waste such as livestock manure and crop straw.
Other ingredients: different sources of raw materials, fermentation methods, equipment, etc., the ingredients of organic fertilizer production are different. The specific formulation depends on the source of the organic material.

Fermentation and decomposing of biofertilizer project:
The fermented materials can be stacked on the ground or fermented in the fermentation tank. Fermentation tanks are usually better in flattened or semi-closed fermentation chambers than on flat ground. The material needs to be turned over regularly by using a turning machine, and it is turned over every 3 days. After 25-30 days of fermentation, the temperature gradually decreases from 70-80 degrees Celsius to stable, and the ripening is completed.

Main equipment and process for bio-organic fertilizer production:
1. Crushing and stirring pretreatment
Crushing equipment: semi-wet material crusher
This machine is mainly used for the crushing of bio-fermented organic fertilizer materials with water content of 25%~50%. The pulverization particle size of the semi-wet material pulverizer meets the granulation requirements, and the machine can be adjusted within a certain range according to the needs of the user.

2. Mixing equipment: horizontal mixer
This machine is mainly used for batch mixing of raw materials, and the materials can be fully mixed. The horizontal mixer has high mixing strength and low residual amount, and is suitable for mixing feed, concentrated feed and premix additives.

3. Granulation equipment
The composted material is subjected to a granulation process so that it has a certain strength and shape to be applied as an organic fertilizer. Granulation is a key step in the production of bio-organic fertilizers. Bio-organic fertilizer has a variety of fertilizer granulator machine. According to the structure of the granulator, the pellet method can be divided into a disc granulator and a drum granulator. According to the position of the press rolls, the extrusion method can be divided into a roller press granulator, flat die granulator and ring die granulator.

Other article for your reference:Bio-organic fertilizer production line

How to Solve Dust Pollution in Organic Fertilizer and NPK Fertilizer Production

fertilizer granulator Nov 28, 2019

Because of the characteristics of materials, a lot of dust will be produced in fertilizer production, which will pollute the environment. In order to avoid this problem, dust removal devices should be set up in the design of organic fertilizer manufacturing process and NPK fertilizer production project to solve the problem of dust emission.

Dust Problem in Organic Fertilizer Production Line

In the organic fertilizer production line, when the moisture content of raw materials is low, they are often crushed and uneven solids. When the raw materials are transported to the equipment, if they are transported in the open air, there is no effective sealing measures, so the dust concentration in the air of the organic fertilizer manufacturing site will be too high. In addition, most small and medium-sized enterprises lack effective treatment means when discharging exhaust gas, which leads to the emission of exhaust gas not up to the standard and dust pollution.

Dust Problem in NPK Fertilizer Production Process

Take NPK fertilizer production project as an example, because the raw material of NPK fertilizer is brittle, it is easy to form small particle dust. When the dust is disturbed by airflow, it is easy to fly. Because of the low water content of NPK fertilizer, the dust is easy to absorb and adhere to the equipment. Therefore, when grading by using the screening device, the dust can easily block the sieve holes of the screen, thereby affecting the grading effect and even damaging the screen. As a result, the screen must be frequently replaced, on the one hand, the production cost is increased, on the one hand, to improve production costs, on the other hand to reduce production efficiency.

To solve the problem of dust pollution in the fertilizer manufacturing process, it is necessary to set up a dust collector room and dust collector equipment in the process of fertilizer production. Tianci Fertilizer Machine Manufacturer have designed a special cyclone dust collector to remove dust from the organic fertilizer manufacturing process. And in the construction of fertilizer plant, dust collector room is more suitable for large NPK fertilizer production line, we can help customers build dust collector room.

How to Preventing Caking from the NPK Fertilizer Production Process

fertilizer granulator Nov 27, 2019

NPK compound fertilizer is prone to cake because of its strength, moisture content, storage and so on. This article will introduce how to prevent caking from the process operation of NPK fertilizer production process.

NPK fertilizer production equipment produce products with smooth and uniform particles

Non-uniform particles, too many fine particles, non-smooth fertilizer, the compressive resistance, wear resistance is also poor, easy to be compressed and deformed in storage and transportation. The contact area between particles increase, which is easy to agglomerate. In order to produce products with uniform and smooth particle size, appropriate fertilizer granulator machine should be selected. Disc granulator and rotary drum granulator can produce moderate size particles and meet the requirements. If there is a higher requirement for the shape of the particles, it can also be combined with the ball shaping machine to polish the particles to ensure that the shape is qualified.

Strengthening the control of screening machine

In order to ensure the consistency of particle size and reduce the caking of powder, the product needs to be screened. According to the particle size of the product, different screens can be selected, and secondary screening can be selected in the process. Pay attention to the material screening in production, timely clean the screen.

Dryer reduces product water content

NPK compound fertilizer has a high water content, which will lead to salt reaction and cause hardening. The higher the water content, the easier the particles to agglomerate. Therefore, the NPK compound fertilizer production line must use a dryer to reduce the moisture content to the allowable range.

After the particle is dried by the dryer, the temperature is higher and the hygroscopicity effect will appear, so it needs to be cooled. The cooler reduces the material temperature to room temperature, and the product can be saved.

Coating treatment is used in NPK fertilizer production process

Choose the suitable material and use the coating machine to coat the particles. At the same time, pay attention to the amount of wrapping agent added. The amount of wrapping agent added is small, the particles are not wrapped completely, the effect is poor; the amount of adding is large, the wrapping oil will infiltrate into the inside of the NPK fertilizer, and the product is easy to cake.

Cattle manure organic fertilizer production line

fertilizer granulator Nov 26, 2019

The pollution of livestock and poultry breeding is one of the main pollution sources of agriculture. The treatment of dung pollution is a headache for many large-scale farms. In terms of ecological environment, increasing the application amount of organic fertilizer can effectively solve the environmental pollution caused by organic wastes in livestock and poultry breeding and other industries, which is conducive to improving the safety and quality of agricultural products, preventing and controlling input pollution, and the ecological environmental benefits are extremely significant. The organic fertilizer production line can produce new energy and then reduce it to the production of crops, which can greatly save cost investment.

1. Fermentation stage of cattle manure organic fertilizer production line:
Collect cow dung and urine, mix with hay and rotten silage to make compost and let it ferment. In the fermentation of seed, the use of a compost windrow turner to fully ferment cow dung can only be done in a timely and even way. Now some places are very dry and some places are very wet, which will affect the fermentation quality.

2. Use the batching bin to crush, proportion and mix the composted materials, inorganic fertilizers such as N, P, K and other additives through the material grinder and horizontal mixer in proportion.

3. Granulation stage of cattle manure organic fertilizer production line:
A new type of organic fertilizer granulator is used to granulate materials.

4. Screening and recycling system of cattle manure: The size of the particles output from the pelletizing and forming system is different, so it needs to be screened and graded. The selected rotary screen machine requires small vibration, low noise, convenient screen changing and equipped with screen surface cleaning device.

6. Drying stage of cattle manure organic fertilizer production line: Using the organic fertilizer dryer, the sieved particles can be further removed from the water to meet the standard requirements of the moisture content of organic fertilizer.

7. Cooling stage of cattle manure:
Cooling the granular materials with a cooler is helpful for the storage and quality of the granules.

8. Packaging stage of cattle manure:
The cooled granular materials are transported to the finished product warehouse by belt conveyor. Quantitative weighing and packaging of granular materials by automatic packing scale

Instructions for making chicken manure organic fertilizer

fertilizer granulator Nov 26, 2019

The feces in the farm is a major problem that plagues the farm to solve the environmental pollution at this stage, therefore, we can only solve the pollution angle, to achieve the purpose of waste utilization, through decades of continuous exploration and research, Zhengzhou Tianci Heavy Industries summed up the most effective method of producing organic fertilizer production line from animal waste fermentation, this will not only convert waste into usable energy but also solve the pollution caused by aquaculture.

Fermentation is mainly in the ground stacking or fermentation tank, that is, chicken manure stacked in the fermentation tank, the best at the same time to add the appropriate amount of fermentation bacteria, the use of a compost turning machine stirring evenly, usually fermentation time of 12-15 days.

After deep fermentation of chicken manure, it’s dried and crushed. The chicken manure after crushed can be directly applied, but is only called the traditional farm fertilizer, cannot be called commodity organic fertilizer.

However, if you want to make commercialized organic fertilizer, i.e. implement the NY525-2011 standard. According to this standard, the total content of NPK must be greater than or equal to 5%, organic matter must be greater than or equal to 78%, water is less than or equal to 30%, and the PH value is 5.5-8.0. Of course, there are other requirements, such as heavy metal content cannot exceed the standard, tick egg mortality and E. coli value, etc. need to meet the standard. Only meet the above requirements are qualified organic fertilizer. In terms of appearance, commodity organic fertilizers are divided into powder and particles. If you want to produce grain-forming commodity organic fertilizer, but also need to use fertilizer granulator for granulation, organic fertilizer granulation production equipment generally uses a disc granulator machine. Others have rotary drum granulator machine, etc.

Our company is specialized in the organic fertilizer production line, the production of fertilizer equipment are: compost turning machine, crusher machine, blender, fertilizer granulator machine, etc., welcome to inquiry.