fertilizer production line

The organic fertilizer production line is equipment for producing pollution-free agricultural products

fertilizer granulator May 30, 2025

Bio organic fertilizer production line is the key equipment to realize the production of pollution-free agricultural products. It is required to have strict requirements on the environmental quality of the producing area (atmospheric environment, agricultural irrigation water, processing water and soil quality), and also put forward corresponding requirements on the input raw materials of bio organic fertilizer production line. The following four types of fertilizers are allowed for pollution-free production:

1. Fertilizers produced by bio organic fertilizer production line: compost, manure, biogas fertilizer, green manure, crop straw, cake fertilizer, humic acid fertilizer, amino acid fertilizer, commercial organic fertilizer, bone meal, agricultural and livestock processing waste, sugar factory waste, etc.

2. Inorganic fertilizer: mineral phosphate fertilizer, mineral potassium fertilizer, compound fertilizer and nitrogen fertilizer.

3. Trace element fertilizer: copper, iron, boron, zinc, manganese, molybdenum and other trace elements and beneficial element fertilizer.

4. Chemical fertilizer must be used together with organic fertilizer, and large element fertilizer must be used together with medium and trace elements. The economic and rational application of nitrogen fertilizer should be determined according to the level of soil fertility and target yield. The application method should be applied deeply to reduce the volatilization loss and leaching loss of nitrogen. Phosphorus and potassium fertilizer should be applied on the basis of soil measurement, targeted combined application of trace elements, and the use of biological fertilizer is advocated.

How much is a set of granular organic fertilizer production line with an annual output of 100000 tons? In fact, the organic fertilizer production line is not the fixed equipment in our imagination, but needs to be determined according to the site and materials. Just as chicken manure has more water, it is necessary to reduce water during fermentation. Corn cobs broken by straw can be added, otherwise it will not be granulated, while sheep manure is dry. When the water volume is well controlled, it can be granulated directly without straw, and the price of organic fertilizer equipment with different output is also different. The annual output of 100000 tons of manure organic fertilizer production line needs more than one million yuan.

Problems needing attention in granulation of drum granulator in organic fertilizer production line

fertilizer granulator May 30, 2025

Key technology of granulation in rotary drum granulator

The production of fertilizer granulation by drum granulator is the process of realizing hot granulation by compound fertilizer equipment. By increasing the temperature of the material and increasing the solubility of the salt in the granulating water system, the amount of liquid phase meeting the granulation needs of the material under low moisture content is obtained, the heat energy consumption in the drying process is reduced, and the production capacity of the rotary drum fertilizer granulator is improved. Therefore, the quality of the granulation performance is the key to determine the yield and quality of the rotary drum granulation production of compound fertilizer.

Different from the extrusion granulation method of double roller granulator, the rolling time and frequency of materials in the drum granulator are the primary factors to determine the pelletizing rate and particle roundness. In the process of industrial production, we have encountered the failure of granulation due to the different friction between the material and the cylinder wall of the granulator.

1. The internal surface of the drum fertilizer granulator is smooth, which reduces the friction between the material and the wall of the drum, and weakens the upward movement of the material. The material does not roll, and no particles can be produced. In view of this situation, we can solve it by adjusting the speed of the granulator and installing a small copy board inside.

2. The material in the fertilizer drum granulator is severely stuck to the wall, and the friction between the material in the granulator and the wall of the barrel is increased, which raises the material in the machine too high, causing the material to fall from the top to the formation of particles Irregularities and excessive large particles.

We believe that there are two reasons for this situation: on the one hand, the material is caused by too much viscous materials. In this case, we adopt the process formula of the organic fertilizer making machine to reduce the amount of viscous materials; on the other hand, the drum fertilizer is made The inside of the granulator is not smooth. This situation is solved by changing the internal material and increasing the smoothness of the inside of the granulator.

Why is it suitable for farms to build a small organic fertilizer production line

fertilizer granulator May 30, 2025

 When it comes to organic fertilizer equipment, many people first think of organic fertilizer. Because the organic fertilizer production process is specialized in making organic fertilizer, but there are many kinds of organic fertilizer equipment in the selection of raw materials, which can be used not only for livestock manure, but also for crop straw, branches and leaves, food waste and urban sludge. This is why organic fertilizer equipment is called environmental protection equipment. The development of environmental protection is inseparable from the development of organic fertilizer equipment.

Organic fertilizer equipment greatly promotes agriculture. With the acceleration of socialization and the rapid progress of scientific and technological development, people’s requirements for material quality are getting higher and higher. In the future, people will have more and more requirements for organic products, and green products will occupy the entire market. Therefore, fertilizer manufacturing process equipment is a very promising industry in the future.

Manufacturing process of processing organic fertilizer by using organic fertilizer production line

fertilizer granulator May 30, 2025

With the continuous development of economy, all kinds of negative effects caused by environmental pollution also follow. If air pollution is not solved for a while, more bad results will spread. While bringing adverse effects to people’s lives, it directly leads to the derivation of more dangerous diseases, which makes more and more users use the organic fertilizer manufacturing process and worries many manufacturers. At the same time, users themselves are more worried about this kind of situation.

The use of organic fertilizer manufacturing process is embodied in the use process. The use of users is more concerned by businesses. When developing new products, it is also based on the use situation to improve. When tracking after-sales, manufacturers usually send appropriate manpower to interview the users who purchase organic fertilizer equipment, and record all kinds of situations encountered in use, so as to facilitate future production and give corresponding opinions to users. The usage of users directly leads to the research and development direction of new products.

Organic fertilizer manufacturing process equipment needs fermentation dumper, organic fertilizer crusher, drum screening machine, horizontal mixer, disc granulator, rotary dryer, cooler, screening machine, coating machine, packaging machine, conveyor and other equipment.

All kinds of problems will be encountered in the process of using the organic fertilizer manufacturing process, because no one can guarantee that the equipment will never have any problems, and it is normal for the organic fertilizer production line to occasionally have problems. The main problem appears in the usual use of the process, so, the appropriate after-sales tracking is very necessary. We give users a certain sense of security, provide them with suitable NPK fertilizer granulator, let users know their own equipment, errors will be reduced to a smaller.

How do all kinds of equipment work during the operation of organic fertilizer production line?

fertilizer granulator May 30, 2025

The traditional fertilization methods, such as manure and garbage, not only do harm to the environment, but also can not give full play to the effect. And organic fertilizer has gradually been recognized by more and more people, and organic fertilizer equipment has gradually entered people’s life and production. More people know that fertilizer production process is used to produce organic fertilizer professionally.

How does the organic fertilizer equipment work

The organic fertilizer production process is a technical process for composting the farm’s livestock manure into organic fertilizer products. The organic fertilizer equipment is used to granulate various organic matter after fermentation, breaking through the conventional organic matter granulation process, without drying and pulverizing the raw materials before granulation, can process spherical particles directly by mixing, which can save a lot of energy.

What equipment is needed to build an organic fertilizer plant in rural areas?

fertilizer granulator May 30, 2025

What equipment is needed to build an organic fertilizer plant in rural areas? When we plan to build an organic fertilizer production plant in the initial stage, we should consider the following issues. Reasonable planning and purchase of organic fertilizer production equipment can reduce unnecessary waste of investment.
(1) If it is the “newcomer” investor who comes into contact with the organic fertilizer processing and production industry for the first time, it is suggested to start the processing and production of powdered organic fertilizer from the processing capacity of 10000-50000 tons of organic fertilizer. Firstly, it produces 10000-50000 tons of organic fertilizer, which belongs to a small processing plant. The equipment required for the processing of powdered organic fertilizer is 2-3 less than that of a complete set of organic fertilizer production line, which will reduce a lot in terms of capital investment, which is suitable for “new” investors.

(2) If it is a large-scale organic fertilizer processing plant and the processing of organic fertilizer includes granular and powdered organic fertilizer, it is necessary to purchase a large full set of organic fertilizer equipment. The full set of organic fertilizer equipment includes: dehydrator – fecal fermentation and throwing machine – semi wet material crusher – horizontal mixer – granulator – dryer – cooler – screening machine – coating machine – packaging machine. Generally, the total price of large-scale organic fertilizer production line equipment ranges from 300000 to 700000. If the configuration level is different, there will be differences in prices.
The production line of powdered organic fertilizer needs equipment, such as fermentation dumper, mixer, pulverizer and packaging machine. The investment of small-scale production line is about 80000-150000 yuan.
The equipment required for the production line of granular organic fertilizer is fermentation turnover machine, horizontal mixer, semi wet material crusher, special granulator for organic fertilizer, organic fertilizer screening equipment, automatic packaging machine, etc. the investment of small-scale production line is about 200000.
There are many kinds of organic fertilizer production equipment. It is very important to meet the production needs and process needs of customers. It is generally customized. The situation of each customer is different, and the regional characteristics are also different.

Is the cost of organic fertilizer processing project high? Production line cost of 5000 tons of organic fertilizer per year

fertilizer granulator May 30, 2025

According to the moisture content of raw materials, it is determined whether a dry and wet separator is needed or whether the moisture is controlled by adding straw. At this time, straw crusher and semi wet material crusher are used. Using the dry wet separation technology, the produced pig manure organic fertilizer has high purity, higher cost and higher sales price. The production process of adding straw is the opposite. Select the appropriate organic fertilizer granulator according to the specific process requirements.
There are many types of granulator, and the specific use is very different. It is recommended to use the opposite roll extrusion granulator with strict particle size control, and the organic fertilizer drum granulator with general particle size requirements and large output is recommended.The equipment included in an organic fertilizer production line includes: fermentation tipping machine, pulverizer, blanking machine, horizontal mixer, organic fertilizer granulator, dryer, cooler, screening machine, weighing and packaging machine. This set of organic fertilizer production line can be used to produce granular organic fertilizer and powdered organic fertilizer. For example, the annual output is 10 million tons of organic fertilizer, and the equipment investment of an organic fertilizer production line is about 300000-450000. The annual output of organic fertilizer is 80000-100000 tons, and the equipment investment of organic fertilizer production line is about 150000-200000.

We can also cooperate with the surrounding farms to reduce the logistics and transportation costs, which can not only realize our own investment profit, but also help the aquaculture to deal with the feces in time and reduce the pollution to the surrounding environment. In recent years, the state has vigorously supported the reuse of waste organic resources and called on relevant enterprises to actively participate in the construction of ecological organic industries.

How to build a small organic fertilizer production line and choose the appropriate granulator

fertilizer granulator May 30, 2025

There are so many fertilizer machine manufacturers in the market, what kind of granulator should be used? Today, here are some granulator purchasing strategies, which can help you to take less detours and spend less money wrongly.
First of all, we have to understand the advantages and disadvantages of each granulator machine for fertilizer.
Extrusion granulator belongs to dry granulation. It does not need drying process. It has high granulation density, good fertilizer efficiency and full organic matter content. It also saves money to buy dryer and cooler, saves a large part of capital. However, it is easy to jam the machine when the field crops are sown by machine, and the fluidity is not very good. The granulator machine for fertilizer can be used to produce organic fertilizer, but the granulation rate is low and there are few users. If organic inorganic organic fertilizer is produced, this process can be selected.

Disc granulator is a more traditional process. I highly recommend this kind of granulator. It has smooth granulation and good selling appearance. The only disadvantage is low density. At present, people are pursuing new and new granulation methods, so the users are less and less.
New type organic fertilizer granulator this granulation process is the most popular product sold in our factory, and it is also the product favored by customers. This process has high output and smooth treatment. But need to buy dryer, cooler, this kind of organic fertilizer production line equipment price is slightly expensive.
The ring die granulator has the highest particle density, and the particles will not disperse in the process of sales and transportation. However, it is necessary to add a round throwing machine in the later stage to realize the finished products of round particles. This kind of granulation process is more expensive than the extrusion granulator.
The above are the advantages and disadvantages of the mainstream pelletizing process in the market. You can choose the granulator you want here. If your investment fund is limited or the sales market has not been opened, I suggest that you can start a set of extrusion granulator production line. The price of the whole set of organic fertilizer production machine is low, and the granulation fertilizer efficiency is good, which will help you to spend money After the sales market is opened, we can increase production and purchase more equipment. 

Organic fertilizer production technology can improve the quality of agricultural products

fertilizer granulator May 30, 2025

In recent years, the production technology of organic fertilizer has been developed rapidly. The main reason is that organic fertilizer is conducive to increasing production and income, improving soil micro ecosystem and reducing the amount of inorganic fertilizer.

Organic fertilizer production process to improve and improve the quality of agricultural products, in line with the direction of agricultural sustainable development and green food production, so the use of organic fertilizer in agriculture is more and more, the use of more and more, at the same time drive the rapid development of fertilizer production process.

Bio-organic fertilizer refers to a type of microbial fertilizer and organic fertilizer that is composed of specific functional microorganisms and animal and plant residues (such as livestock and poultry manure, crop straw, etc.) as the main source and through harmless treatment and decomposed organic materials. Fertilizer effect fertilizer, and organic fertilizer produced by the complete set of organic fertilizer equipment can reduce crop diseases and insect pests.

1. The microorganisms of bio-organic fertilizers form dominant populations in the crop rhizosphere soil micro-ecosystem and inhibit the growth and reproduction of other harmful microorganisms.

2. Bio-organic fertilizer has comprehensive nutritional elements, rich in organic matter, nitrogen, phosphorus, potassium and trace elements, which makes crop plants grow healthy and enhances the disease resistance of crops.

3. The metabolites of functional microorganisms in the process of growth and reproduction can stimulate the growth of crops and improve the ability of crops to resist adverse environment.

The above is the reason why the fertilizer products of organic fertilizer production process can reduce crop diseases and insect pests. On the one hand, the nutrient elements of organic fertilizer promote the rapid growth of plants and enhance the disease resistance of crops. On the other hand, organic fertilizer contains a large number of microorganisms, which inhibit the growth and reproduction of other harmful microorganisms. Therefore, organic fertilizer can reduce crop diseases and insect pests Crop diseases and insect pests, so that crops can grow faster.

Processing technology of powdered organic fertilizer in livestock manure organic fertilizer production line

fertilizer granulator May 30, 2025

 Production process of powdery livestock manure organic fertilizer production machine

1. The processed livestock manure (cattle, sheep, chicken manure, etc.), inorganic raw materials (urea, monoammonium phosphate, etc.), trace elements (borax, ferrous sulfate, etc.), filling materials (bentonite, vermiculite, etc.) and other raw materials are sent to the automatic lifting silo in proportion;
2. When the material is transported to the organic fertilizer mixer (continuous type), when the organic fertilizer mixer rotates, the material is pushed forward by 2 / 3, and the remaining 1 / 3 of the material circulates back and forth to mix with the newly transported material. After the material reaches the goal of uniform mixing, it is slowly pushed towards the outlet along the inclined direction of the organic fertilizer mixer;
3. The special design can completely solve the problem of screen adhesion;
4. The large particles are crushed by the pulverizer and then returned to the horizontal mixer;
5. The finished product is transported to the finished product silo, and then it is weighed, packed and stored in the automatic packing scale.
The production process of powdery organic fertilizer production line is completed. Fertilizer production users can also choose organic fertilizer granulation production line with high degree of automation and add granulator machine for fertilizer, so as to reduce the early investment risk.