Reasonable ratio of raw materials is the basis to improve the ball formation rate

fertilizer granulator Jan 5, 2021

Single chemical fertilizer can not meet the needs of various nutrients of plants. NPK fertilizer production line mixes and granulates different nutrients to improve fertilizer efficiency. So how to improve the pelletizing rate of fertilizer?

1. Reasonable match of fineness of raw materials. According to our experience, the fineness of the whole raw material should be matched as follows: about 30% – 40% of the raw materials with 100-60 mesh, about 35% of the raw materials with 60 mesh to 1.00mm diameter, and about 25% – 30% of the small particles with 1.00-2.00mm diameter. The higher the fineness of the material, the better the viscosity, and the higher the surface finish of the granulated particles. However, in the production process, the proportion of high fineness materials is too high, and it is easy to cause the bad problems such as too large particles, irregular particles and material wall sticking due to the good viscosity.

2. The reasonable collocation of cohesive material and dispersive material. In the production process formula, the proportion of viscous raw materials is high, the organic fertilizer granulator is easy to form balls, the proportion of dispersive raw materials is high, and there are more fine powders. In the conventional formula, the proportion of low concentration compound fertilizer viscosity raw material is 45% – 50%, and the proportion of high concentration compound fertilizer viscosity raw material is 35% – 40%. At the same time, it should be combined with material fineness. With bad matching, there will be no fine powder, no particles, particles are not round, easy to get big balls and other problems in the production process.

3. The chemical reaction between materials should be considered when formulating. After the formulation of some materials, free water will be precipitated during the production process, which will cause the liquid phase of the material to exceed the standard and cannot be produced normally. After matching, some raw materials will greatly reduce the critical relative humidity of the mixture. During the process of organic fertilizer production equipment, due to the large amount of moisture absorption Unable to produce normally. Therefore, the chemical reaction between the materials must be considered when formulating to achieve a reasonable match between the materials.

4. Comprehensive water content of the material after mixing. The water content of the raw materials directly affects the pelletizing effect of the disc granulator machine. Some materials are stirred into mud without steam and water in the production, resulting in the failure of normal production. Therefore, keeping a low water content of the material is conducive to the addition of steam in the granulation, to the improvement of the temperature and viscosity of the material, so as to improve the compatibility between the materials and the balling rate.

Sheep manure organic fertilizer production line

fertilizer granulator Dec 9, 2019

Sheep manure organic fertilizer production line:
First. Mix the sheep manure with the crop straw. The amount of the sheep manure depends on how much the water content of the sheep manure is determined. According to the fermentation process, the water content is required to be within 45%, that is, the material is kneaded into a mass, and the water can be seen. Will not drip down, loosen the group will spread out. Then, the cornmeal and the required strains are added. The reason for the cornmeal is that the sugar content can be increased to promote the rapid fermentation of the strain.

Second, the configured materials are added to the material mixer for mixing, and the mixing is required to be uniform and transparent, and no raw blocks are left.

Third, the mixed materials are piled in a fermentation tank or grooves with a width of 2 to 6 meters and a height of 1.0 meters to 1.5 meters, and are repeatedly turned over and thrown every other day using a compost turning machine.

Four, under normal circumstances, in the fermentation tank, the temperature will rise after stacking for 2 days, and it will be odorless after 2 days. After 3 days, it will become fluffy and loose. After 2 days, compost will emit fragrance, 15 days, it can be fat.
1. In the fermentation tank for 2 days, the temperature will rise to 60 ° C to 80 ° C, which will kill bacteria and remove insects.
2. On the fourth day in the fermentation tank, the odor is eliminated; then on the seventh day, the material in the tank will become loose, dry and covered with white hyphae.
3, fermented in the pool to the ninth day, the nine will emit a fragrance, basically similar to the koji.
4. Fermentation to the tenth day in the tank, the material will be fermented and cooked, and sufficient.
5. On behalf of the end of the fermentation stage, the material can be removed to the next step with a forklift or the like.

Five. The material moved by the forklift to the pulverizing process is pulverized by a semi-wet and high-humidity material pulverizer, and then mixed by a mixer machine, transported to fertilizer granulator machine by a conveyor, and granulated into granules, It is sent to the dryer by the belt conveyor, dried and dried, and then cooled into the cooler. Then the conveyor is sent to the screening machine for screening. The required particles of more than 95% will enter the next process, and about 5%. The granules are transported to the pulverizer for re-pulverization and granulation, and the granules that meet the standards are fed into the coating machine for coating. The coating can maintain the nutrients, and after coating, it is packaged by an automatic packaging machine. In this way, the sheep manure organic fertilizer is processed and packaged and can be sold in the warehouse.All the organic fertilizer production line is done.

How to Choose Suitable Fertilizer Granulator Machine

fertilizer granulator Dec 4, 2019

Granulating fertilizer with granulator makes it easy to store and sow. It is beneficial to the even distribution of nutrients and slow release the fertilizer efficiency. Different types of fertilizers, different sizes and shapes of fertilizer particles, and different granulators are used.

We can choose the right fertilizer granulator machine according to the specific function of the machine.

Rotary Drum Granulator

Drum Granulator is a larger production version of the disc granulator, make the fertilizer powder into round particles. It is suitable for hot and cold granulation and high, medium and low concentrations of mass production of fertilizer. The shell of the machine uses special rubber slab lining or acid-resistant stainless lining board which realizes auto scar removal and de-tumor instead of traditional drawknife equipment.

Disc Fertilizer Granulator

Disc Granulator, also called pan granulator, not only produce organic fertilizer, but also compound fertilizer. The disc bottom adopts multiple steel plates which are firm, durable, not deforming. The granulator’s main gears adopt high temperature quenching technology, doubling the service life. Granulation rate reaches above 93%.

Flat Die Extrusion Pelleting Machine

Flat die extrusion pelleting machine is used for granulation to all kinds of organic matter after fermentation, break through the conventional organic prilling before granulation needs not to dry and crush the raw materials. Pelleting machine can direct burdening to work out cylindrical grain, has better granulation effect on fertilizers containing more straw, can save a lot of energy.

New Type Organic Fertilizer Granulator

This Organic Fertilizer Granulator is used for making granulation of organic matter after fermentation, dedicated to the production of organic fertilizer granules. After fermentation organics don’t need to dry, it process fertilizer powder into granules, the organic content can be high to 100%. The granulator have the feature of simple machine structure, easy operation and maintenance, low power consumption.

Double Roller Press Granulator

Double roller press granulator is often used to manufacture NPK compound fertilizer, such as ammonium choride, ammonium sulphate, ammonium nitrate, diamonium phosphate, potassium Sulphate, magnesium sulfate, magnesium silicate, zinc sulphate, phosphorus pentoxide, etc. This machine diameter of the ball can be made according to the requirement of the customers. The roller press granulator machine have two shaft with one fixed and the other can move, which can adjust the distance between the two shafts, the materials will be extrude between the shafts.

For more information on how to choose granulator machine, please contact us. We are a well-known fertilizer machine manufacturer in China. We have many years of rich experience and we will try our best to give you a detailed answer.

Cattle manure organic fertilizer production line

fertilizer granulator Nov 26, 2019

The pollution of livestock and poultry breeding is one of the main pollution sources of agriculture. The treatment of dung pollution is a headache for many large-scale farms. In terms of ecological environment, increasing the application amount of organic fertilizer can effectively solve the environmental pollution caused by organic wastes in livestock and poultry breeding and other industries, which is conducive to improving the safety and quality of agricultural products, preventing and controlling input pollution, and the ecological environmental benefits are extremely significant. The organic fertilizer production line can produce new energy and then reduce it to the production of crops, which can greatly save cost investment.

1. Fermentation stage of cattle manure organic fertilizer production line:
Collect cow dung and urine, mix with hay and rotten silage to make compost and let it ferment. In the fermentation of seed, the use of a compost windrow turner to fully ferment cow dung can only be done in a timely and even way. Now some places are very dry and some places are very wet, which will affect the fermentation quality.

2. Use the batching bin to crush, proportion and mix the composted materials, inorganic fertilizers such as N, P, K and other additives through the material grinder and horizontal mixer in proportion.

3. Granulation stage of cattle manure organic fertilizer production line:
A new type of organic fertilizer granulator is used to granulate materials.

4. Screening and recycling system of cattle manure: The size of the particles output from the pelletizing and forming system is different, so it needs to be screened and graded. The selected rotary screen machine requires small vibration, low noise, convenient screen changing and equipped with screen surface cleaning device.

6. Drying stage of cattle manure organic fertilizer production line: Using the organic fertilizer dryer, the sieved particles can be further removed from the water to meet the standard requirements of the moisture content of organic fertilizer.

7. Cooling stage of cattle manure:
Cooling the granular materials with a cooler is helpful for the storage and quality of the granules.

8. Packaging stage of cattle manure:
The cooled granular materials are transported to the finished product warehouse by belt conveyor. Quantitative weighing and packaging of granular materials by automatic packing scale