What should be noted when using organic fertilizer fermentation equipment?

fertilizer granulator Oct 13, 2025

Organic fertilizer is an indispensable part of agricultural production, and every link of its production process is crucial. The correct use of organic fertilizer fermentation equipment can not only improve the quality and efficiency of fertilizers, but also ensure the safety and environmental protection of the production process. Here are a few key points to pay attention to when using organic fertilizer fermentation equipment:
 

1. Use of Uniform Feeder: In the production process of organic fertilizer, uniform feeding is an important link to ensure the quality of fermentation. By using a uniform feeder, the material can be ensured to enter the fermentation equipment continuously and evenly, avoiding the problem of incomplete or excessive fermentation caused by uneven feeding.

2. Selection and use of fertilizer mixer: mixer plays a role in the production of organic fertilizer. Horizontal Ribbon Mixer and Double Shafts Paddles Mixer are two common types of mixers that ensure an even mix of ingredients and improve fermentation efficiency. When using, pay attention to the mixing speed and time to avoid destroying the microbial activity in organic fertilizer.

3. Application of fertilizer Screening Machine: Organic fertilizer will produce materials of different particle sizes during fermentation. The Rotary Screening Machine or Vibration Screening Machine can effectively separate the fertilizer particles that meet the standard and improve the uniformity and quality of the final product.

4. Maintenance of Organic Fertilizer Production Line: Organic Fertilizer Production Line includes multiple links, such as raw material treatment, fermentation, drying, screening and packaging. Regular maintenance and inspection of all aspects of the equipment, such as Fertilizer Granules Compaction Machine, Flat-Die Pellet Machine, Rotary Drum Granulator, etc., can ensure the continuous and stable operation of the production line. Reduce the risk of failure.

5. Operation of Compost Turning Machine: compost turning machine, such as Windrow Compost Turning Machine, is the key equipment to improve the efficiency of compost fermentation. Proper operation can ensure the air permeability and temperature control inside the compost, promote the activity of microorganisms, and accelerate the decomposition of organic matter.

6. The rational use of fertilizer crusher: In the production process of organic fertilizer, the crushing of materials is an important step to improve the fermentation efficiency. Equipment such as Cage Crusher can crush large pieces of material into a suitable size for fermentation, but the crushing size should be adjusted to avoid excessive fine materials affecting the fermentation effect.

7. Environmental control: During the use of organic fertilizer fermentation equipment, the temperature, humidity and pH value of the fermentation environment need to be strictly controlled to ensure the activity of microorganisms and fermentation efficiency. At the same time, it is also necessary to pay attention to ventilation and stacking to avoid the accumulation of harmful gases.

8. Safe operation: When operating organic fertilizer fermentation equipment, the relevant safety procedures must be followed to ensure the safety of the operator. This includes properly wearing protective equipment, following instructions in the operating manual, and conducting regular safety training.

 
Through the strict implementation of these precautions, you can ensure the efficient, safe and environmentally friendly operation of organic fertilizer fermentation equipment, so as to produce high-quality organic fertilizer to meet the needs of modern agriculture.

How to choose the right organic fertilizer fermentation equipment?

fertilizer granulator Oct 11, 2025

The market prospect of organic fertilizer is broad, and more and more medium and large farms choose to process livestock manure into organic fertilizer for sale. The most important step in the production of organic fertilizer is the fermentation of organic raw materials. During the fermentation process, the raw materials need to be turned over so that the middle materials can be fully exposed to the air for fermentation and decomposition and water removal. Due to large-scale production, the processing capacity of organic raw materials is very large, and it is unrealistic to carry out manual flipping, which requires the use of flipping equipment. There are many types of flipping equipment on the market, and it is difficult to choose a suitable flipping equipment. This article simply describes the common tossing equipment and use scenarios on the market.
 

1.Simple Compost Turning Machine

Fermentation tanks need to be built, and with the help of mobile cars, it is possible to rotate between multiple fermentation tanks and reduce investment.
Tossing depth 0.8-1.8 meters, width 3-6 meters.
Can advance 1-2 meters per minute, the walking speed depends on the density of the material, the density is large, the walking speed is slow.
Application scenario: Daily organic raw material processing capacity of more than 20 tons, annual output of 6,000 tons of organic fertilizer. There is no need for manpower when the tilting machine is working.
 

2.Wheel Type Windrow Compost Turning Machine

 
The requirements for the workshop are higher, the wall must be strong, and the indoor operation.
Flipping span up to 33 meters wide, depth up to 1.5-3 meters, suitable for deep flipping operations.
Application scenario: Daily organic raw material processing capacity of more than 30 tons, annual output of 10,000 to 20,000 tons of organic fertilizer. The tilting machine works automatically without manpower.
 

3.Double Screws Compost Turning Machine

Compared with the wheel type throwing machine, the double wheel disk as the name suggests is 2 roulette one operation, the efficiency is very high.
The requirements for the workshop are higher, the wall must be strong, and the indoor operation.
Flipping span up to 33 meters wide, depth up to 1.5-3 meters, suitable for deep flipping operations.
Application scenario: Daily organic raw material processing capacity of more than 30 tons, annual output of 10,000 to 20,000 tons of organic fertilizer. The tilting machine works automatically without manpower.

4. Chain Compost Turning Machine

Fermentation tanks need to be built, and with the help of the mobile car, it is possible to rotate between multiple fermentation tanks.
The walking speed is fast, the flipping depth can reach 2 meters, suitable for deep slot operation.
Equipped with a shifting machine to change the slot can realize the multi-slot operation of a flipping machine, saving investment.
Since the tilting plate is inclined, after each tilting, the material as a whole will move forward. The next time you stack the material, put it directly at the back of the field.
Application scenario: Small fermentation site, deep fermentation tank, daily organic raw material processing capacity of more than 30 tons, annual output of 10,000 to 20,000 tons of organic fertilizer. The tilting machine works automatically without manpower.

5.Crawler-type Turning Machine

No need to build a trough, just pile the fertilizer into strips. The stacking spacing is 0.8-1 meters, and the stacking height is 0.6-1.8 meters, which saves investment cost and is convenient for expansion.
The dump plane has a cockpit, and workers can isolate some of the odor when operating the machine.
Application scenario: Daily organic raw material processing capacity of more than 5 tons, annual output of 3,000 tons of organic fertilizer. When the tilting machine is working, a worker is required to operate the machine.

Organic fertilizer production line was used to process chicken manure

fertilizer granulator Oct 10, 2025

Organic fertilizer is favored by agricultural production because of its ability to improve soil structure, increase organic matter content and enhance soil fertility. Among them, chicken manure as a high-quality organic fertilizer raw material, its processing has attracted much attention. This article will explore how to efficiently process organic manure from chicken manure through organic fertilizer production lines and ensure its quality and safety.
 

1. Raw material preparation and pretreatment

 
Chicken manure requires strict pretreatment before processing to eliminate pathogens and weed seeds in it. This usually involves composting treatment, which breaks down organic matter through the action of microorganisms while releasing heat to achieve bactericidal and deodorizing effects. The pre-treated chicken manure can enter the organic fertilizer production line for further processing.
 

2. Drying and sterilization of chicken manure

 
One of the key steps in an organic fertilizer production line is drying. By using professional drying equipment, such as Rotary Dryer Machine, the moisture content of chicken manure can be effectively reduced, its stability can be increased, and the subsequent granulation process can be facilitated. In addition, the high temperature during the drying process can further sterilize, ensuring the safe use of organic fertilizers.

3. Ingredient mix and nutrition balance

 
In the organic fertilizer production line, chicken manure is usually mixed with other auxiliary materials such as straw, shells, etc., to adjust the carbon nitrogen ratio and ensure the nutrient balance of organic fertilizer. This step is done through the Bulk Blending Fertilizer Production Line, ensuring that the final product can meet the needs of the different crops.

4. Granulation molding

 
The mixed raw materials will enter the granulator, such as the Fertilizer Granules Compaction Machine, for molding processing. This step forms the raw material into a uniform granular form that is easy to apply and store. Granulation can not only improve the appearance of organic fertilizer, but also improve its dispersion and absorption rate in the soil.

5. Screening and packaging

 
The organic fertilizer after granulation needs to be screened by Rotary Screening Machine to ensure uniform particle size and meet product quality standards. The qualified product is then packaged to become the final chicken manure organic fertilizer product.

6. Quality control

 
In the whole process of organic fertilizer production line, quality control is an indispensable link. By regularly testing the number and activity of microorganisms in organic fertilizers, the effectiveness and safety of the product can be assessed. For example, the application of bio-organic fertilizer can increase the capacity of soil microorganisms to utilize carbon sources, improve microbial nutrient conditions, maintain high microbial activity, and increase soil microbial diversity.
 
Through the above steps, the organic fertilizer production line can efficiently convert chicken manure into high-quality organic fertilizer products. This processing method not only improves the efficiency of resource utilization, but also helps to improve the quality and safety of agricultural products, and also contributes to the sustainable development of agriculture. With the advancement of technology and the growth of market demand, organic fertilizer production lines will continue to play an important role in modern agricultural production.

Fertilizer granulator selection Guide: How to choose the right model according to crop needs

fertilizer granulator Oct 9, 2025

In modern agricultural production, fertilizer granulator is the key equipment to improve the utilization rate of fertilizer and meet the specific needs of crops. Choosing the right fertilizer granulator can not only improve the quality of fertilizer products, but also promote the healthy growth of crops. Here is a guide to choosing the right fertilizer granulation machine for your crop needs.
 

1. Crop demand analysis

 
First, it is necessary to analyze the characteristics of crop demand for fertilizer nutrients. The proportion and demand of main nutrients such as nitrogen, phosphorus and potassium are different in different crops. For example, leafy vegetables require more nitrogen fertilizer, while fruit trees require more phosphorus and potassium. Therefore, when choosing a fertilizer granulator, it should be considered whether it can meet the nutrient needs of specific crops.
 

2. Fertilizer Granulating Production Line

 
The fertilizer pelletizing line includes a variety of equipment, such as shredders, mixers, granulators, dryers and screeners. These devices work together to make the raw material into a granular fertilizer. When selecting, the integrity and synergy of the production line should be considered to ensure that the selected granulator can match the existing equipment to form an efficient production process.
 

3. Organic Fertilizer Production Line

 
For the Production of Organic Fertilizer, the Organic Fertilizer Production Line is key. Organic fertilizer is rich in organic matter and can improve soil structure and soil fertility. When selecting organic fertilizer granulator, it is necessary to consider its adaptability to organic raw materials, and whether it can produce uniform and high-quality granular fertilizer while maintaining the activity of organic matter.

4.Fertilizer Granules Compaction Machine

 
The Fertilizer Granules Compaction Machine is suitable for the production of high density granular fertilizers and is suitable for crops requiring high concentrations of fertilizers. This type of machine can compress fertilizer raw materials into particles through extrusion, improve the density and hardness of fertilizer, and reduce waste during application.

When choosing a fertilizer granulator, the following factors should also be considered:

 
Production scale: According to the production scale of the farm or fertilizer factory, choose the corresponding capacity of the granulator.
Cost-effectiveness: Considering the acquisition cost, operation cost and maintenance cost of the equipment, choose the cost-effective equipment.
Environmental impact: Choose environmentally friendly, low-energy equipment to reduce the impact on the environment during the production process.
Technical support and after-sales service: Select equipment suppliers with good technical support and after-sales service to ensure long-term stable operation of equipment.
 
To sum up, choosing the right fertilizer granulator requires comprehensive consideration of crop demand, production line supporting, equipment performance and economic factors. Through scientific and reasonable selection, the utilization efficiency of fertilizer can be improved, the healthy growth of crops can be promoted, and the sustainable development of agriculture can be achieved.

What are the environmental protection measures of organic fertilizer production line?

fertilizer granulator Sep 30, 2025

As an important part of agricultural production, its environmental protection measures are of great significance to reduce environmental pollution and improve resource utilization. Here are some effective environmental measures:

1. Dust control: In the process of mixing, crushing, granulation, etc., dust is collected by sealing equipment and air Collector, and treated by equipment such as Cyclone Dust Collector, bag dust collector or scrubber to reduce dust emission.

2. Waste Gas treatment: The gas from Gas/Oil Hot Air Stove in the production line needs to be dedusted and desulphurized. Cyclone Dust Collector and water film dedusting technology are adopted to ensure that the exhaust gas meets the emission standards.

3. Wastewater management: Domestic sewage and production wastewater should be pre-treated through septic tanks, etc., and then appropriate treatment technologies, such as biochemical treatment, physicochemical treatment, etc. should be selected according to the nature of the wastewater to achieve recycling of wastewater or discharge up to standard.

4. Solid waste treatment: For the solid waste generated in the production process, such as waste packaging bags, dust, etc., should be classified and collected and treated. Recyclable solid waste should be disposed of by the material recovery department, and non-recyclable solid waste should be disposed of safely, such as used as agricultural fertilizer.

5. Noise control: Through the selection of low noise equipment, plant sound insulation, key parts of the rubber pad and other measures to reduce the noise pollution in the production process.

6. Odor control: Organic fertilizer may produce odor during the drying process, and the generation and diffusion of odor can be reduced by strengthening ventilation and adopting biological filtration.

7. Resource recycling: Promote the use of by-products and waste in the Organic Fertilizer Production Line, such as using the hot blast furnace slag generated in the drying process as agricultural fertilizer to realize the recycling of resources.

8. Enhance environmental awareness: strengthen environmental education and training of employees, improve environmental awareness, and ensure the effective implementation of environmental protection measures.

9. Environmental monitoring and emergency plan: Regularly monitor the environment around the production line to ensure that pollutant emissions meet standards. At the same time, formulate emergency plans for environmental emergencies and improve the ability to respond to environmental accidents.

 
Through the implementation of the above environmental protection measures, Organic Fertilizer Production Line can not only effectively reduce the impact on the environment, but also improve the efficiency of resource utilization and promote the sustainabl

When choosing an organic fertilizer production line, how to judge its quality and performance?

fertilizer granulator Sep 29, 2025

Organic fertilizer production line is an indispensable facility in modern agricultural production, which directly affects the yield and quality of organic fertilizer. Selecting the right organic fertilizer production line requires comprehensive evaluation from multiple perspectives.
 

1. Raw material adaptability: We must first consider the adaptability of the production line to raw materials. High-quality Organic Fertilizer Production Line can adapt to a variety of raw materials, including livestock manure, straw, food industry by-products, etc. The diversity of raw materials directly affects the nutritional value and production cost of organic fertilizers.

2. Production capacity: The production capacity of the production line should match the scale and needs of the farm. For example, for large-scale farms, you may need to choose a production line that produces hundreds of tons per day, while for small-scale farms, you may need to choose a production line that produces tens of tons per day.

3. Equipment composition: Organic fertilizer production line usually includes grinding, mixing, granulation, drying, screening and packaging and other links. The equipment performance of each link will affect the quality of the final product. For example, the Disc Granulator is able to produce uniform particles, which helps to improve fertilization efficiency.

4. Environmental performance: In the production process, the production line should meet the environmental requirements and reduce the impact on the environment. This includes emission reduction, noise control, waste disposal and more.

5. Degree of automation: modern organic fertilizer production lines are increasingly inclined to automation, which can reduce labor costs and improve production efficiency. Production lines with a high degree of automation can more accurately control various parameters in the production process.

6. Energy consumption: The energy consumption of the production line is also an important indicator to measure its performance. Energy efficient production lines can reduce production costs while also meeting the requirements of sustainable development.

7. After-sales service: It is important to choose a production line with good after-sales service. This includes services such as installation, commissioning, maintenance and upgrading of equipment.

8. Return on investment: Finally, you need to consider the return on investment of the production line. This includes equipment acquisition costs, operating costs and maintenance costs. A high-quality production line should be able to recover the investment cost in a relatively short time.

 
Through the comprehensive evaluation of the above aspects, the quality and performance of the organic fertilizer production line can be judged, so as to make a reasonable choice.

Malaysia Oil palm special compound fertilizer: the secret of increasing production

fertilizer granulator Sep 25, 2025

Malaysia, a tropical country in Southeast Asia, is famous for its rich palm oil resources. Oil palm trees thrive here, producing fruits that not only bring prosperity to the local economy, but also become an important pillar of Malaysian agriculture. The innovative application of special compound fertilizer for oil palm has brought revolutionary changes to the production improvement of this green gold.
 

NPK Fertilizer Production Line: A filling station where oil palm grows

 
In Malaysia, the NPK Fertilizer Production Line is playing its big role. This line can formulate a specific proportion of NPK compound fertilizer according to the needs of oil palm trees at different growth stages. Nitrogen fertilizer promotes leafy growth, phosphate fertilizer enhances root development, and potassium fertilizer enhances fruit quality. The synergistic effects of the three provide comprehensive nutrient support for the growth of oil palm.

Organic Fertilizer Production Line: Guardians of soil health

 
The application of Organic Fertilizer Production Line in Malaysia not only improves the quality of oil palm, but also contributes to the long-term health of the soil. By converting organic waste into organic fertilizer, these production lines promote microbial activity in the soil and improve soil structure, allowing oil palm trees to grow in a healthier environment.

Fertilizer Granules Compaction Machine: The key to improving fertilizer efficiency

 
In the process of Fertilizer production, the use of Fertilizer Granules Compaction Machine greatly improves the utilization efficiency of fertilizer. This type of granulator makes fertilizer raw materials into pellets through high pressure extrusion, which is not only convenient for fertilization operation, but also reduces the loss of fertilizer and improves the utilization rate of fertilizer.

Fertilizer drying and cooling machine: the guardian to ensure the quality of fertilizer

 
Rotary Dryer machines and Rotary Cooler machines play an important role in fertilizer production. They ensure that the quality of the fertilizer will not be affected by excessive humidity during the production process, and also ensure the stability and durability of the fertilizer. This is crucial for the production of oil palm special compound fertilizers as they need to remain stable in Malaysia’s humid climate.
 
Through the application of these advanced fertilizer production technologies and equipment, Malaysia’s oil palm industry is achieving a double improvement in yield and quality. This is not only a victory for agricultural technology, but also a strong demonstration of environmentally friendly farming practices. With the continuous optimization and popularization of these technologies, the sweet flavor of Malaysian oil palm will be more mellow and the yield will be higher.

Fertilizer plant construction essential: core equipment selection and production line layout planning

fertilizer granulator Sep 18, 2025

In modern agricultural production, fertilizer is one of the key factors to increase crop yield. With the progress of science and technology, the construction of fertilizer plants is no longer a simple stacking equipment, but the need for careful planning and selection of core equipment to ensure production efficiency and product quality. This article will take you into the world of fertilizer plant core equipment, explore how to improve production efficiency through scientific layout.
 

1. Fertilizer production line: the cornerstone of production efficiency

 
If you think of a Fertilizer plant as a precise clock, the Fertilizer Granulating Production Line is the cog system of that clock. The Fertilizer Granulating Production Line is a critical part of fertilizer production. It includes extrusion, flat mold, disc, roller and other methods of granulating, each with its own unique advantages and application scenarios. For example, Rotary Drum Granulator is favored for its efficient production capacity and consistent product quality.

2. Fertilizer granulator series: Shape perfect particles

 
In the fertilizer production line, the fertilizer granulator series plays a crucial role. They are like tools in the hands of sculptors, shaping raw materials into perfect particles. The Fertilizer Granules Compaction Machine is the first choice for many fertilizer plants because of its compact design and efficient granulation capacity. The Flat-Die Pellet Machine, with its stable performance and easy maintenance, meets the needs of different scale fertilizer plants.

3. Windrow Compost Turning Machine: Combination of environmental protection and efficiency

 
In the production of organic fertilizers, the Windrow Compost Turning Machine is an indispensable equipment. It accelerates the fermentation process of compost by turning the pile, while reducing odors and harmful gas emissions. This not only improves the quality and effect of fertilizers, but also reflects the importance of modern agriculture to environmental protection.

4. Fertilizer drying, cooling machine machinery: the key to quality control

 
Last but not least is fertilizer drying, cooling machine machinery. Rotary Dryer Machine and Rotary Cooler Machine are the key equipment to ensure the quality of fertilizer. By precisely controlling temperature and humidity, they ensure that the drying and cooling process of the fertilizer is both efficient and environmentally friendly.
 
In the construction of chemical fertilizer plant, the key to ensure production efficiency and product quality is to choose the appropriate core equipment and rationally plan the layout of production line. Through the introduction of the above science knowledge, we can see that every step is crucial from the fertilizer production line to the fertilizer pelletizing machine series, to the strip compost tiller and fertilizer drying, cooling machine machinery. The selection and layout of these equipment is not only related to the production efficiency of the fertilizer plant, but also directly affects the quality of the final product. Therefore, investing in these core equipment is a wise choice for fertilizer plant construction.

How to balance production efficiency and pellet quality in rotary drum granulators?

fertilizer granulator Aug 30, 2025

In compound fertilizer, organic fertilizer, and NPK fertilizer production lines, the rotary drum granulator is a core piece of equipment. Balancing its production efficiency with pellet quality is crucial.

1.Optimize Raw Material Formula

Moisture Control: Too much moisture causes particles to stick together; too little makes pellet formation difficult. Generally, aim for 25%-35% (adjust based on material).

Fineness Adjustment: Coarse material lowers pellet formation rate; overly fine material increases energy use. An 80-100 mesh range is recommended.

Binder Selection: Add binders like bentonite, humic acid, or liquid binders appropriately to improve pellet strength, but avoid excessive use.

2.Adjust Equipment Parameters

Rotation Speed Optimization: Too high a speed breaks pellets; too low reduces output. Typically, 15-25 rpm works well.

Tilt Angle: This affects material dwell time. An angle of 1°-3° usually balances output with pellet density.

Liquid Spray System: Use atomizing nozzles for even wetting, preventing local over-wetting or dryness, improving uniform pellet formation.

3.Control Drying and Cooling Processes

Drying Temperature: Too high a temperature can cause pellets to crack. Stepwise drying at 80-120°C is suggested to avoid sudden heating.

Cooling Rate: Use the cooler properly for gradual cooling, reducing internal stress and improving hardness.

4.Regular Maintenance and Process Monitoring

Clean Buildup: Regularly remove material caked on the drum’s inner walls to prevent uneven granulation.

Screening Feedback: Use online screening equipment to monitor pellet qualification rate in real-time, allowing dynamic adjustment of process parameters.

The key to balancing the rotary drum granulator’s efficiency and quality lies in raw material pre-treatment, optimizing equipment settings, and coordinating with post-processing. By fine-tuning these scientifically, you can achieve high output while producing strong fertilizer pellets with low dust levels.

Controlling the rotary drum granulator to improve the particle roundness

fertilizer granulator Dec 10, 2020

The time and frequency of material rolling in the rotary drum granulator are the primary factors to determine the pelletizing rate and particle roundness. The roundness of granular product in fertilizer production line can be improved by controlling the drum granulator.

Production principle of rotary drum granulator

Materials rely on surface tension, proper amount of liquid phase, extrusion force generated by rolling between materials, and correct movement direction of materials in the granulator, with small particles as the core, they absorb and adhere to each other and form balls in rolling. In a certain period of time, the higher the rolling frequency is, the higher the spheroidization rate is, and the rounder the particles are.

In the process of production, we have encountered two kinds of situations due to the different friction between materials and the wall of granulator.
1. The internal surface finish of granulator is large, so that the friction force between material and cylinder wall is reduced, and the upward movement force of material is weakened. If the material does not roll, it will not produce particles. In view of this situation, we can solve this problem by adjusting the speed of the granulator and installing a small plate inside.
2. The material in the drum granulator is severely stuck to the wall, and the friction between the material in the granulator and the wall of the barrel is increased, which raises the material in the machine too high, causing the material to fall from the top, so that the formed particles are not Rounding and excessive large particles, we think there are two reasons for this situation: on the one hand, the material is caused by too much viscous material, in this case, we change the formula of the npk production line to reduce the amount of viscous material; on the other hand , The inside of the granulator is not smooth. In this case, we change the internal material to increase the smoothness of the granulator.

On the other hand, we should also control the reasonable amount of material returned to the whole fertilizer production line. The process of rotary drum steam granulation is different from that of general fertilizer granulator, the relative pelletizing rate is lower, and the amount of returned material is higher. The amount of returned material directly affects the output and quality. The product has less particles, more powder and larger amount of return material, which directly affects the output. Large particles return more materials, directly affect the smoothness and roundness of the product.