Process composition and price of small-scale organic fertilizer production line equipment

fertilizer granulator Nov 3, 2023

Nowadays, there are a large number of pig farming enterprises in various regions, and with this, pig manure resources are also very abundant. Utilizing this large amount of pig manure to produce organic fertilizer solves the major problem of environmental pollution, while also producing a large amount of pig manure organic fertilizer. The economic benefits are also very considerable. The investment in fully automatic pig manure organic fertilizer equipment can be large or small, and the specific situation needs to be combined with annual production. Equipped with a production line, workers do not need to be equipped too much.

The small-scale organic fertilizer production line equipment refers to a complete set of equipment that uses pig manure, chicken manure, and other livestock and poultry manure as the main raw materials to produce organic fertilizer. The entire equipment includes the process of fermenting cow manure into organic fertilizer and the process of making organic fertilizer into granules and packaging. Some customers with less investment directly choose fermentation equipment, crushing equipment, screening equipment, and packaging equipment to form a set of small powder organic fertilizer production line equipment.

How much is the price of small organic fertilizer production line equipment? The equipment for the powder small organic fertilizer production line is added according to the actual needs and requirements of customers. Therefore, the prices of the entire set of powder small organic fertilizer production line equipment range from tens of thousands to hundreds of thousands.

The equipment used in small-scale organic fertilizer production lines includes flipping machines, drum screening machines, belt conveyors, horizontal mixers, crushers, etc. Compared with the granular organic fertilizer production line, this production line has fewer processes such as granulation, drying, and cooling, and the process is relatively simple.

Process flow of small-scale organic fertilizer production line equipment:

Small organic fertilizer production line equipment must undergo decomposition with a decomposition agent before application, to inactivate and deodorize parasites and their eggs in feces, as well as infectious bacteria, through the process of decomposition. Generally, the equipment for small-scale organic fertilizer production lines consists of a fermentation system, a drying system, a deodorization and dust removal system, a crushing system, a batching system, a mixing system, a screening system, and a finished product packaging system.

Organic fertilizer disc granulator promotes sustainable agricultural development

fertilizer granulator Nov 3, 2023

Traditional fertilization methods such as manure and garbage not only cause certain harm to the environment, but also can not give full play to the effect. However, more and more organic fertilizer, compound fertilizer, microbial fertilizer and chemical fertilizer are applied. Disc organic fertilizer granulator machine and other granulating equipment have entered people’s life and production.
On the other hand, the disc organic fertilizer granulator can produce organic fertilizer by adding human, livestock, poultry manure and other special processes, which not only has good effect, but also has good effect on the proliferation of microorganisms in the soil. These active factors can adjust the soil structure, improve the quality of fruits and vegetables produced by the planting industry, and improve the soil fertility.

In particular, due to the long-term use of chemical fertilizer, the number of microorganisms in the soil is reduced, and the soil is hardened due to the accumulation of salt. In view of these soil conditions, the application of organic fertilizer made from human, livestock and poultry manure can completely improve the soil quality. Of course, these organic fertilizers need to be processed by hammer crusher, screw conveyor, disc granulator, extrusion granulator and other organic fertilizer equipment.
However, the organic fertilizer produced without organic fertilizer production line treatment or simply by traditional single treatment method will damage the germination and rooting of crop seeds due to hydrogen sulfide and other harmful gases. It can not decompose the harmful substances in feces, and can not fully activate the harmful components accumulated by chemical fertilizer when applied to soil, thus greatly reducing the efficiency of organic fertilizer, Moreover, it will emit a foul smell and pollute the environment.

Types and configurations of organic fertilizer tipping machines for aerobic fermentation equipment

fertilizer granulator Nov 3, 2023

The organic fertilizer tipping machine for aerobic sludge fermentation equipment mainly includes: self-propelled tipping machine, stamp tipping machine, slot tipping machine, and mobile tipping machine.

1. The self-propelled tipping machine is suitable for trough fermentation and is the core equipment for industrial harmless treatment of animal husbandry, urban garbage, and urban sewage sludge.

2. The stamp type tipping machine, as the name suggests, is a tipping equipment used for stamp type composting, mainly used for agricultural poultry manure composting and small-scale municipal sludge treatment projects.

3. The slot type tipping machine is currently the most widely used fermentation tipping and stacking equipment. Used for fermentation and composting of organic waste such as livestock and poultry manure, sludge waste, filter mud from sugar factories, residue cake, and straw sawdust. It is widely used in fermentation and moisture removal operations in organic fertilizer plants, compound fertilizer plants, sludge waste plants, horticultural fields, and mushroom cultivation plants.

4. Mobile tipping machines are particularly suitable for producing high-quality bio organic fertilizers from microbial fermented materials.

The production equipment of the tipping machine can be divided into mechanical, semi mechanical, and fully hydraulic types according to different configurations. The design principle is that the rotating blade shaft mounted under the frame is used to stir, fluff, and move the raw materials in the pile. It can move forward, backward, or turn freely, and only requires one person to control and drive. It is suitable for operations in open areas or workshop greenhouses. The overall structure of the machine is reasonable, the force is balanced, sturdy, the performance is safe and reliable, and the operation and maintenance are simple and convenient.

The sludge aerobic fermentation equipment organic fertilizer tipping machine is a green and environmentally friendly organic fertilizer that uses the principle of aerobic fermentation to produce pollutants such as livestock and poultry manure, agricultural waste, sugar factory filter mud, sludge, and household waste, and improves soil quality. The ectopic fermentation tank type tipping machine for manure organic fertilizer can effectively mix and mix livestock manure, sludge, microbial agents, and straw powder evenly. Create a better aerobic environment for material fermentation. It can achieve rapid heating, fermentation, and seven day fertilization.

Working principle of soybean meal organic fertilizer disc granulator

fertilizer granulator Nov 3, 2023

The peanut cake and soybean meal organic fertilizer disc granulator is commonly referred to as a ball forming machine, ball forming disc, disc granulator, disc granulator, etc. The disc granulator produced by our company is mainly suitable for granulating powder, small particles or small pieces of materials, such as coal powder, cement, clinker, fertilizer, etc. It is not suitable for granulating plastic or disposable lunch box materials. The disc inclination angle of the disc granulator can be adjusted by the user, with an adjustment range of 35 ° to 55 °. The disc granulator is composed of a large plate, a large gear, a transmission part, a frame, a base, a scraper frame, a scraper, etc. The disc granulator has the advantages of uniform particle size, smooth operation, long service life, simple structure, low height, and convenient use and maintenance.

The working principle of the peanut cake soybean meal organic fertilizer disc granulator:

The material enters the plate through a conveyor belt. As the disc and water spray rotate, the material will better combine with the water in the disc fertilizer granulator. The rotation of the disk causes the raw material to fall and rise, and over time, the particles gradually become larger. After reaching the predetermined diameter in the disc fertilizer granulator, remove the particles from the pot again for the next step.

We are one of the manufacturers of peanut cake and soybean meal organic fertilizer disc granulators. The peanut cake and soybean meal organic fertilizer disc granulator is widely used to produce circular particles of organic and composite fertilizers. The disc fertilizer granulator adopts an arc disc angle structure, with a uniform particle granulation rate of over 93%. The design of the granulation board facilitates intermittent and continuous production, greatly reducing labor intensity and improving labor efficiency.

The role and advantages of drum granulator in npk fertilizer production line

fertilizer granulator Nov 3, 2023

The process of the drum type npk fertilizer granulator is based on monomer basic fertilizers such as: urea, ammonium nitrate, ammonium chloride, ammonium sulfate, ammonium phosphate (monoammonium phosphate, diammonium phosphate, heavy calcium, ordinary calcium), potassium chloride (Potassium sulfate) etc. as raw materials. After being crushed to a certain degree of fineness, the materials are agglomerated and granulated by humidification and heating in the rolling bed of the drum granulator. During the granulation process, it can also be rotated if conditions permit. The drum npk fertilizer granulator adds a small amount of phosphoric acid and ammonia to improve the granulation conditions.

Process principle of drum type NPK fertilizer granulator

The material forms a rolling bed with the help of the friction generated by the rotation of the drum granulator. The extrusion force generated by the rolling makes the material with a certain liquid phase agglomerate into small particles. These small particles become the core and adhere to the surrounding powder to form larger particles. As the drum granulator is generally inclined to the discharge end of 1 °~ two point five °， Therefore, when the granular material rotates with the cylinder, it slowly rolls to the discharge port along the inclined direction of the cylinder. After leaving the drum granulator, the qualified granules are dried in the dryer, and then screened, cooled, coated, packaged and stored. After crushing, the material on the screen and the material under the screen will be sent to the hopper as the return material and granulated together with the basic fertilizer.

Process characteristics of drum type NPK fertilizer granulator

1. When the moisture content of the material is between 30% and 40%, it can be granulated, and the moisture content of the discharge material is about 30%, which reduces the traditional drying requirement of 70% moisture content and effectively reduces the production cost of organic fertilizer.

2. In the process of granulation, the temperature of 50 ~ 65 ℃ is produced in the cylinder, which reduces the moisture content of the discharged pellets by 5 ~ 8 points, thus reducing the drying cost.

3. The granulation particles are uniform, smooth, round, high strength, and the molding rate of particles is more than 95%.

4. By adjusting the water content of the feed, the size of the discharged pellets can be adjusted to meet the requirements of different pellet sizes.

Process and Price of Small Chicken Manure Granular Organic Fertilizer Production Line

fertilizer granulator Nov 3, 2023

The small-scale chicken manure granular organic fertilizer production line mainly consists of two parts: fermentation and granulation, which affect the overall price of the organic fertilizer production equipment sales industry. For example, in small and micro chicken farms where the daily production of chicken manure is not large, as a responsible organic fertilizer production equipment sales enterprise, it is recommended that users only purchase the fermentation and composting machine separately. In this way, farmers only need to invest a small amount of funds to meet the needs of harmless treatment of chicken manure.

How much space does a small organic fertilizer processing plant require for equipment? The required site area for equipment in a small organic fertilizer processing plant is related to the production capacity of the plant. Ecological organic fertilizer plants should fully consider long-term development factors when requisitioning land. There is a slight difference in the production site required for producing powdered organic fertilizers and granular organic fertilizers. Due to the addition of equipment such as organic fertilizer granulators, drum dryers, rotary cooling machines, and coating machines in granular organic fertilizer factories, the site area has slightly increased.

How much does a small chicken manure particle organic fertilizer production line cost? The general price of small-scale chicken manure granular organic fertilizer production equipment ranges from 500000 to 600000 yuan. The equipment configuration for small-scale chicken manure granular organic fertilizer production varies depending on the raw materials, and suitable plans can also be made based on the investment budget. The prices of organic fertilizer production equipment for different yields also vary. It is recommended that customers consider the investment in organic fertilizer production before making an inquiry, and then inform the manufacturer of the raw materials used for processing and production. This will provide an approximate price range for everyone, and then select the appropriate production line configuration according to the budget.

Process and working principle of organic fertilizer coating machine

fertilizer granulator Nov 3, 2023

The barrel of the organic fertilizer coating machine adopts a special rubber plate lining or acid resistant stainless steel lining plate. This machine has the characteristics of high ball forming strength, good appearance quality, corrosion resistance, wear resistance, low energy consumption, long service life, and convenient operation and maintenance. The particle coating machine is used in conjunction with the dry powder coating agent powder dispenser, in conjunction with the liquid coating agent spraying system, to prevent the agglomeration of fertilizer particles.

Working principle of organic fertilizer coating machine:

The organic fertilizer coating machine is composed of a screw conveyor, a mixing tank, an oil pump, a main machine, etc., and adopts a powder flapping or liquid coating process. It can effectively prevent the caking of organic and compound fertilizers, and the host is equipped with a polypropylene lining or acid resistant stainless steel. This equipment has been specially designed in terms of internal structure according to process requirements, making it an effective fertilizer coating specialized equipment.

The organic fertilizer coating machine is driven by the main motor to drive the belt and pulley, which are transmitted to the driving shaft through a reducer. The split gear installed on the driving shaft engages with the large gear ring fixed on the body and works in opposite directions. The material is added from the feeding end and passes through the inside of the cylinder. Mix with powder (liquid) and flow out from the discharge port.

The complete set of equipment for organic fertilizer requires equipment such as fermentation tipping machine, organic fertilizer crusher, drum screening machine, horizontal mixer, disc granulator, rotary dryer, cooling machine, screening machine, coating machine, packaging machine, conveyor, etc.

Process advantages of producing NPK composite fertilizer using drum granulator

fertilizer granulator Nov 3, 2023

The process of the drum granulator can effectively reduce dust overflow, the sealing effect is good during the production process, and most of the dust generated during the granulation process can be separated, and the clean air after dust removal can be exchanged with the outside world, without affecting the heat dissipation and dehumidification effects. Under the premise, reduce environmental pollution and protect the health of operators.

The use of drum granulator to produce npk compound fertilizer has the following advantages:
1. Steam is injected into the material layer in the drum granulator to increase the temperature of the granulated material, dissolve the salt of the granulated material, and achieve a high liquid content under low moisture content to meet the needs of material granulation The amount of liquid phase, while reducing the amount of evaporated water in the drying process.
2. Ammonia can be passed to the material layer in the drum granulator according to the needs to make the material react.
3. The inner wall of the drum npk fertilizer granulator is lined with a number of soft rubber plates or polypropylene plates, and there are vent holes on the corresponding position on the cylinder. When the lining moves from the bottom to the top with the cylinder at the same time, the lining sags due to its own weight. , So that the material adhering to the inner lining falls due to gravity, achieving the effect of automatically cleaning up the material.
4. During the operation, the operator can observe the material balling at any time, and take corresponding measures in time as needed to ensure the normal operation of the system.
5. The drum granulator has a wide range of adaptability to raw materials: low solubility (normal calcium, calcium chloride, ammonium sulfate, potassium sulfate, potassium chloride, etc.) and high solubility (urea, ammonium nitrate, ammonium phosphate, etc.) and other raw materials It can be used with any table as required, and it can also be used with some organic matter and medium and trace elements
6. Product Variety: It can produce various series of products such as inorganic compound fertilizer, organic fertilizer, organic (inorganic) compound fertilizer and so on with nitrogen, phosphorus and potassium nutrients ranging from 20% to 48%.

Equipment composition and advantages of a complete sheep manure organic fertilizer production line

fertilizer granulator Nov 3, 2023

Sheep are anti herbivorous animals, but they rarely drink water, so their feces are dry and fine, and their feces are also very small. Sheep manure is a thermal fertilizer between horse manure and cow manure. Sheep manure urine contains abundant nutrients, including both effective nutrients that are easy to decompose and can be absorbed and utilized by crops, as well as delayed nutrients that are not easy to decompose. It is a good fertilizer that combines fast and slow fertilizer efficiency.

The standard organic fertilizer production line includes: fermentation and tipping equipment, mixing equipment, crushing equipment, granulation equipment, drying equipment, cooling equipment, screening equipment, and conveying equipment. The entire production line can basically achieve full automation, and the higher the output, the higher the automation of the equipment equipped.

The processing of commercial organic fertilizer on the organic fertilizer production line requires two steps: in the early stage, if the moisture content is high, pre-treatment is required to dehydrate, and then the three stages of fermentation, namely premixing, flipping, refining, and packaging, are carried out to become powdered organic fertilizer. If granular organic fertilizer is made, it is necessary to choose the type of particle according to the requirements of the local fertilizer market, and then choose different process flows based on different granulators.

The green ecological sheep manure organic fertilizer produced by the full set of sheep manure organic fertilizer production line has an organic matter content of over 45, making it a nutritious and comprehensive organic fertilizer. If different elements are added specifically, a series of specialized fertilizers for various crops such as vegetables, flowers, fruit trees, grains, cotton, and oil will be formed.

Characteristics of cow manure dual axis horizontal organic fertilizer mixer products

fertilizer granulator Nov 3, 2023

The cow manure dual axis horizontal organic fertilizer mixer is suitable for continuous mixing of fertilizer powder, usually after automatic batching equipment. Its working principle is that the material enters the mixing tank and is evenly stirred through a pair of spiral blades installed on opposite rotating double axes, before entering the next granulation and other processes.

The characteristics of the cow manure dual axis horizontal organic fertilizer mixer product:

1. The shaft seal adopts a combination of multi groove labyrinth and packing, which is reliable and has light wear on the shaft.

2. Large production capacity (capable of stirring and humidification of 200t per hour), uniform humidification, and reliable operation.

3. The specially designed atomizing nozzle and adjustable water supply system can ensure uniform humidification of materials.

4. The product mixing rod is made of iron based wear-resistant alloy or composite ceramic, with a long service life.

5. The inner lining of the shell is made of iron based wear-resistant alloy, which has a long service life and avoids material flow caused by excessive clearance after wear.

6. The layout is flexible, with two forms of chain transmission and direct connection, and the transmission mechanism adopts a cycloidal type.

Granular organic fertilizers processed from cow manure can be made into granules or powders, depending on market demand. In order to balance nutrients and facilitate transportation and storage, it is recommended to process organic inorganic compound fertilizers into granular products with cylindrical or spherical shapes. The requirement for the moisture content of finished particles is: 20% for organic fertilizer; Organic inorganic compound fertilizer 10%.