2023 – Page 101 – fertilizer production line

What are the complete sets of equipment for producing granular organic fertilizer

fertilizer granulator Feb 14, 2023

China is a large agricultural country, and the promotion of the application of bio-organic fertilizers is an urgent task. It needs the help of organic fertilizer production equipment. The soil in the land now has long-term application of inorganic fertilizers, which has caused soil compaction and reduced fertility, especially soil acidification. The disadvantages are already very obvious. Good organic fertilizer equipment can help farmers produce more and better bio-organic fertilizer.

Organic fertilizer production process:

In organic fertilizer production line,it is to be equipped with the different organic fertilizer granulation machine. The fertilizer mixer machine and fertilizer crusher machine to deal with the raw materials.We can use the chain crusher machine,and the horizontal mixer machine to deal with the organic raw materials.Next,when producing the organic fertilizer granulator,the fertilizer granulator machine are necessary to be equipped in the fertilizer manufacturing process.

NPK compound production process:

In npk fertilizer production line,we can use the rotary drum granulator machine which it is also to be equipped in organic fertilizer production line to finish the production process of the npk fertilizer granulator.The rotary drum granulator machine generally to be used by using the wet granulation method to finish the production process in npk manufacturing process.This point is different from the double roller granulator machine that it is usually to use the dry granulation method to produce the fertilizer granulator.

Bio organic fertilizer production line:

There,in bio organic fertilizer production line,we can use the fertilizer granulator machine to finish the granulation process,the fertilizer granulator machine type to be designed different type,we can choose the suitable fertilizer granulator machine type to finish the granulation process.

Zhengzhou Huaqiang as a China’s best quality fertilizer granulator manufacturer for fertilizer production line is willing to provide you with professional solutions and the most favorable fertilizer granulator machine price.

fertilizer granulator

Treatment method and granulation equipment of chicken manure organic fertilizer

fertilizer granulator Feb 14, 2023

In the fermentation process of fowl dung, the compost turning machine is an indispensable fermentation equipment, which is used for the fermentation of livestock manure, sludge waste, filter mud of sugar factory, dregs, cake, straw sawdust and other organic wastes. It is widely used in the fermentation of organic fertilizer factory, compound fertilizer factory, sludge factory, garden art field and Agaricus bisporus planting factory, etc. and the operation of removing water.

The fermented raw material passes througn the granulation process by using the organic fertilizer granulator and the finished granular fertilizer is processed completely. Of course, from compost fermentation to granulation and packaging of materials, the processing of each processed whole organic fertilizer production line is required: compost turner machine, feeder, crusher, mixer, granulator (flat die pellet mill, disc granulator, rotary drum granulator, etc.), screener machine, dryer machine, cooler, automatic packaging machine belt conveyor and other series fertilizer equipment.

The composting fermentation of chicken and duck manure mainly uses biological action and advanced mechanical technology to effectively treat chicken and duck manure. The commonly used technology is aerobic fermentation. With aerobic fermentation, the composting of chicken and duck manure has the advantages of fast starting temperature, high fermentation temperature and short maturity period. Because of its high fermentation temperature, it can effectively eliminate the eggs, pathogens, plant seeds and so on in the fowl dung . Under the effective mechanical agitation, its drying effect is also very significant. At present, the commonly used compost fermentation technology in industry mainly includes the strip compost fermentation technology and the trough aerobic fermentation technology.

The fertilizer machine manufacturers also designed other series fertilizer production line to produce different type fertilizer. And sometimes, the fermenting compost turner machine not only to be designed in organic fertilizer production line to finish the organic fertilizer fermenting part, it also can be use in biofertilizer project to finish the bio organic fertilizer production process.

NPK fertilizer production line

The pig farm selects the process equipment of the organic fertilizer production line according to the needs

fertilizer granulator Feb 14, 2023

As the saying goes, “every flower of a crop depends on fertilizer”. In fact, the fertilizer here is not “fertilizer” but fertilizer (fertilizer is fertilizer, but fertilizer is not necessarily fertilizer). Our ancestors did not use fertilizer and did not have fertilizer. They used organic matter to make various kinds of fertilizer. In the past 40 years, we have abandoned the use of traditional compost and other organic fertilizers in order to increase grain production year by year, and used a large amount of chemical fertilizers. Organic matter such as compost is the food source of soil animals and microorganisms, which leads to the decline of soil carbon content, the lack of organic matter, the imbalance of soil physical structure, the decline of biological diversity, the high availability of nutrients in the soil, the imbalance of mineral elements, and soil hardening. This unsustainable mode of agricultural production has seriously polluted China’s limited land and water resources, and ultimately led to a decline in agricultural production, quality decline, and even frequent food safety problems.

The pig dung is soft in nature and has long stamina, which can be used to fertilize seedlings and strengthen seeds. However, if it is used on crops, it should be used after it is decomposed. The purpose and characteristics of the bio-organic fertilizer composter: the products produced by this machine are made from fresh chicken and pig manure, and do not contain any chemical components. However, the digestion ability of chicken and pig is poor, and only 25% of the nutrient components can be consumed, while the other 75% of the nutrient components in the feed are discharged with the manure, so that the dry products contain nitrogen, phosphorus, potassium, organic matter, amino acid, protein and other components. Chicken manure dryer has not only created economic benefits for enterprises, but also made great contributions to human engineering.

We should all know that the organic fertilizer production line is specialized in producing organic fertilizer. Because it is specialized in the treatment of livestock and poultry manure, it effectively reduces the pollution of livestock and poultry manure to the environment, thus achieving the goal. Moreover, the organic fertilizer produced by the organic fertilizer equipment can effectively regulate the soil, improve the quality and solve the problem of soil hardening. Through the organic fertilizer production line equipment, dung can be utilized as resources, which can not only reduce environmental pollution, but also improve the biological safety level of breeding enterprises, reduce the prevalence of livestock and poultry, and produce organic fertilizer, which can improve the quality and safety of agricultural products, generate clean energy, and achieve environmental protection. Let the rural economy embark on the fast track of “safety, environmental protection and green” development.

fertilizer granulator

How to reduce equipment wear in the process of using roller granulator?

fertilizer granulator Feb 14, 2023

When producing the fertilizer into granulator,the fertilizer granulator mahine is the necessary equipment in the fertilizer manufacturing process. Specific fertilizer granulator machine price welcome to consult. Some fertilizer machine have some small parts need to be maintained in a certain time.The roller press granulator machine is a factor equipment in the granulator process,which it is usually to be used in npk fertilizer manufacturing process.How to reduce the wear of roller material in the process of using roller press granulator?

1. In the npk fertilizer production line of the granulation process,the roll surface will be gradually worn,so it is necessary to ensure that the material evenly enters the pelletizer along the roll length.

2. If the feed is not uniform,the roller surface will produce a ring groove,which will affect the normal operation of the granulator,and the product particle size is not uniform.

3. When feeding,the feeder should not only feed evenly and continuously,but also have the same length as the drum.

4. Sometimes there is a grinding wheel on the frame of the roller press granulator.When there are pits or grooves on the roller surface,the roll surface can be ground and repaired on the mahine or directly on the roll surface without removing the roll surface.This requires the granulator to be equipped with a hardfacing device.

5. The roller press granulator machine which it is to be used in fertilizer production line,with an automatic axial reciprocating motion device to make the roller surface wear evenly. The roller surface wear will seriously affect the production effeciency of the roller press granulator and the particle size of the finished products.The roller surface wear will increase the discharge port,so it is necessary to adjust the activities.When the roller surface wear is serious,it is necessary to stop the machine and replace the new roller surface.

We have also designed other series of fertilizer machines, which are suitable for different types of fertilizer machine production lines. For example, the organic fertilizer production line also uses different types of organic fertilizer granulator, such as rotary drum granulator, flat die pellet mill etc. These machines and the equipment equipped in the organic fertilizer production line should also be maintained within a certain period of time.

fertilizer granulator

The organic fertilizer production line has achieved the green development of ecological agriculture

fertilizer granulator Feb 14, 2023

All kinds of biological fertilizers are developing rapidly, and the annual output of many fertilizer plants reaches hundreds of thousands of tons. These bio fertilizers are characterized by high scientific and technological content, obvious yield increasing effect and pollution-free, which can improve crop yield. The popularization and application of fertilizer production line is of positive significance for improving soil fertility, improving crop quality and promoting agricultural sustainable development.

Six types of raw materials for producing organic fertilizer

1. Husk bran: rice husk, rice husk powder, peanut husk powder, peanut rice flour, cereal bran, fungus bran, etc.;

2. Manure: chicken manure, pig manure, cow manure, sheep manure, horse manure and other animal manure;

3. Grains: lees, soy sauce, vinegar, furfural residue, xylose residue, enzyme residue, garlic residue, sugar residue, etc.;

4. Cakes: soybean cakes, soybean meal, sour oil, rapeseed cakes, etc.;

5. Straws: corn straw, straw, wheat straw, bean straw and other crop straws;

6. Others: domestic sludge, sugar sludge, sugar sludge, bagasse, etc.

Since the organic fertilizer granulator equipment entered the market, it has won the approval of agricultural personnel to produce and process organic fertilizer and improve the utilization rate of fertilizer. With the promotion of environmental protection, the organic fertilizer production line also has a great development space, which has become the main trend of the fertilizer industry in the future and has great potential.

Organic fertilizer processing equipment helps rural areas to make rational use of manure sludge from livestock and poultry breeding, making crop straw, weeds and rotten roots and leaves of vegetable greenhouses as raw materials that can create value. We have improved the equipment for environmental pollution in the farms, changed air and soil pollution, and increased agricultural production income. Fertilizer production line can also process different kinds of special fertilizer according to the specific needs of the market, which need to be further processed by rotary drum granulator, flat die pellet mill and organic fertilizer granulator. Organic fertilizer processing equipment shoulders the important task of future ecological agriculture development.

NPK fertilizer production line

Vigorously promote green circular development of animal husbandry in rural areas

fertilizer granulator Feb 14, 2023

Vigorously promote green circular development of animal husbandry in rural areas

1、 Vigorously promote the resource utilization of livestock and poultry breeding wastes. Support eligible counties (cities, districts and banners) to promote the resource utilization of livestock and poultry manure, use organic fertilizer production lines to process fertilizer, and encourage the mechanized application of liquid manure. The farms (households) that return all the livestock and poultry manure to the farmland for harmless use shall be subject to registration management without applying for a pollution discharge license. We will improve the standards for the fertilizer utilization of livestock and poultry manure, and support farmers’ cooperatives and family farms to apply manure in crop production.

2、 Promote the circular development of agriculture and animal husbandry. We will strengthen the overall planning of agriculture and animal husbandry and make animal husbandry the focus of agricultural restructuring. Agricultural areas should promote the combination of planting and breeding, encourage the construction of agricultural and animal husbandry recycling livestock and poultry farms around large-scale planting bases, promote the return of manure to the field, and strengthen the feed utilization of agricultural and sideline products. In the ecotone of agriculture and animal husbandry, forage, straw and other resources should be comprehensively utilized to develop herbivorous and animal husbandry, strengthen the ecological restoration of degraded grassland, and restore and improve the productivity of grassland. Grassland pastoral areas should adhere to the principle of determining livestock by grass, make scientific and rational use of grassland, and encourage the development of family ecological pasture and ecological animal husbandry cooperatives.

Focusing on large animal husbandry counties and large-scale farms, and taking agricultural organic fertilizer and rural energy as the main utilization direction, we should improve the system, strengthen the implementation of responsibilities, improve the supporting policies, strictly enforce the law and supervision, strengthen scientific and technological support, strengthen the equipment guarantee, comprehensively promote the resource utilization of livestock and poultry breeding wastes, use organic fertilizer production lines to process fertilizer, and accelerate the construction of a new pattern of sustainable development that combines farming and animal husbandry, and agricultural and animal husbandry cycle, Provide strong support for building a moderately prosperous society in all respects.

We will focus on major fruit and vegetable tea counties and animal husbandry counties to implement the action of replacing chemical fertilizers with organic fertilizers. Increase investment in the resource utilization of livestock and poultry breeding waste, support large-scale farms, third-party treatment enterprises, and social service organizations to build manure and organic fertilizer production line facilities, and actively promote the use of organic fertilizer.There are three ways that you can make a profit from your animal manure. First of all, you can sell the manure directly. There are many businesses that are likely in your area that may have a shortage of manure that they can convert into compost for this purpose. Second, you can produce compost from the manure which can also be sold. Third, you can buy an entire compost fertilizer plant and produce fertilizer granule that you can sell. Although the initial investment can be high, it will be more than profitable once you are producing fertilizer on a continual basis.

Npk fertilizer production line focuses on combining two or more different types of nutrients. These can be technologically advanced systems that use many different ingredients to produce compound fertilizers. The mixing process is the most complex part of creating the fertilizer you will use. These usually include roller granulator, belt conveyor system, distributor, bucket elevator and packaging machine.

fertilizer granulator

Different series of fertilizer equipment on the organic fertilizer production line play different roles

fertilizer granulator Feb 14, 2023

We all know about the organic fertilizer,npk fertilizer and so on a series fertilizer which they are to be used in the market.The bio organic fertilizer is also to be designed and used to finish the production process.In the fertilizer manufacturing process,how to produce and use the bio organic fertilizer? The organic fertilizer production line is to be designed and used to produce the organic fertilizer,the bio organic fertilizer production line is also to be designed.

What is the bio organic fertilizer?Biological fertilizer,that is,microbial fertilizer,referred to as bacterial fertilizer,it also known as microbial inoculant.It is a kind of special microorganisms produce which contains a lot of beneficial microorganisms and can fix the nitrogen in the air,activate the nutrients in the soil,improve the nutritional environment of plants,or produce active sunstances and stimulate the growth of plants in the life activities of microorganisms.Biological fertilizer is as important as chemical fertilizer and organic fertilizer in agricultural production.

In the bio organic fertilizer production line,it is to be equipped with different type and series fertilizer equipment to finish the production process,and these machine play the different role in the fertilizer manufacturing process.In the biofertilizer production line,it is to be equipped with the fermentation compost turner machine to ferment the raw materials for sometime,and then it is to be equipped with the fertilizer mixer machine,fertilizer crusher machine of the relative type to deal with the raw materials.When producing the fertilizer, the organic fertilizer granulator machine is to be designed and equipped in the line to make bio organic fertilizer.In the biofertilizer production line,we can use the flat die granulator machine to make bio organic fertilizer granulator,and the rotary drum granulator machine also can be used in the line to finish the granulation process.

The function of biological fertilizer,which it is to be produced in the biofertilizer project:

1. Improve soil fertility. This is the main function of biological fertilizer,for example, all kinds of self generated,combined or symbiotic nitrogen fixing biological fertilizer can fix the nitrogen in the air and increase the content in the soil; a variety of microorganisms that decomposes phosphorus and potassium minerals,such as silicate bacteria,can decompose potassium feldsper, mica and phosphate rock in the soil, so as to make the insoluble phosphorus and potassium effective.

2. Manufacture and assist crops to absorb nutrition. Some bacterial fertilizers can not only increase the effective nutrients of soil, but also produce a variety of hormones and vitamins, so as to promote the growth of crops.

3. Enhance the resistance of plants.After inoculating some strains of biological fertilizer,they become the dominant bacteria in the rhizosphere of crops due to their large-scale propagation in the roots of crops.They can secrete antibiotics against fungi and bacteria, so as to inhibit the growth of hyperactivity bacteria. Rotary drum granulator provided by us greatly improves the fertilizer action time.

NPK fertilizer production line

How to process organic fertilizer in manure organic fertilizer production line

fertilizer granulator Feb 14, 2023

The equipment composition of manure organic fertilizer production line (chicken manure organic fertilizer production line, pig manure organic fertilizer production line, cow manure organic fertilizer production line, sheep manure organic fertilizer production line): compost turner, grinder, mixer, screening machine, conveyor, organic fertilizer granulator, dryer, packaging machine.

If livestock manure is not treated in time, it will cause serious pollution to surface water, groundwater, soil and air. What’s more, for the convenience of transportation, the owners of small-scale farms simply piled up beef manure beside the road, without adopting scientific storage methods. Due to neglect of management, wind and rain, feces flow everywhere. This situation is not conducive to animal epidemic prevention requirements, but also will have a certain impact on people’s living environment. The harmless treatment of feces is to use the organic fertilizer production line to scientifically kill or remove pathogenic microorganisms and parasitic eggs in feces, and at the same time, it can preserve the fertilizer efficiency of feces, and the treated feces can meet the requirements of harmless health standards. At the same time, compost is further processed into high-efficiency fertilizer by rotary drum granulator and other equipment.

How does animal manure turn into organic fertilizer? The steps of manure treatment in fertilizer production line are as follows:

1. Add 1 ton of organic materials (about 2.5-3 tons of fresh manure) into 1kg of fertilizer starter, and mix and ferment it.

2. It is necessary to use a turner machine to stir and stack, otherwise the material will produce odor due to lack of oxygen, which will affect the effect.

3. The moisture content of the fermented materials should be controlled at 60-65%. The criterion is to hold a handful of the materials, see the watermark but not drip, and it is appropriate to disperse after landing. Fermentation is slow if there is less water, and if there is more water, the aeration is poor, and it can also cause “spoilage bacteria” to work and produce odor.

4. It is better for the start-up temperature to be above 15 degrees, and the temperature rise of fermentation should be controlled below 70-75 degrees.

5. The feces are generally fermented in 7-10 days.

fertilizer granulator

Organic fertilizer granulation machine processing fertilizer to increase agricultural production and profit farmers

fertilizer granulator Feb 9, 2023

Organic fertilizer granulation machine processing fertilizer to increase agricultural production and profit farmers

Since the 1990s, China has become the largest fertilizer and production and consumption country in the world, and one of the regions with the highest level of fertilizer input in the world. At the same time, by 2000, China has become the fifth largest pesticide consumption market in the world. Excessive application of pesticides and chemical fertilizers not only brings harm to farmland soil, but also poses a huge threat to the environment and food safety.

Why is the utilization rate of fertilizer so low?

The first is that a large amount of chemical fertilizer is applied all year round without adding organic fertilizer, which causes the content of soil organic matter to decrease year by year, resulting in a sharp decrease in the number of soil animals and microorganisms that use it as food, a decrease in the soil aggregate structure, and a low soil aeration porosity and water-holding porosity, which leads to the fertilizer being unable to be maintained, washed away by the rain and volatilized, or just remaining in the soil as it is and not being absorbed.

The second is that excessive chemical fertilizer destroys the soil fertility structure, resulting in the accumulation of harmful substances that pollute the soil. The mineral raw materials and chemical raw materials used to manufacture chemical fertilizers contain a variety of heavy metal radioactive substances and other harmful components, which enter the soil with fertilization and cause pollution.

Third, the single use of chemical fertilizer led to a decline in the quality and taste of vegetables and fruits. Because the growth process of crops requires not only nitrogen, phosphorus and potassium in chemical fertilizers, but also many trace elements such as calcium, iron, zinc and selenium, the long-term use of chemical fertilizers alone can easily lead to crop nutrition imbalance, resulting in the internal transformation and synthesis of crops being blocked, and ultimately leading to the decline of crop quality, the sweetness of melons and the fragrance of vegetables.

The livestock manure organic fertilizer production line is made by mixed fermentation with chicken and pig manure as the main raw materials, adding a certain amount of nitrogen fertilizer, phosphorus fertilizer, potassium fertilizer, magnesium sulfate, and other substances, and using rice bran, yeast, soybean meal and sugar as biological bacteria for a certain period of fermentation under the action of sulfuric acid. This organic fertilizer can eliminate soil hardening, increase crop yield, and has ripening function. It can be widely used in agricultural production, with low application cost and no environmental pollution. It is beneficial to improve the soil and overcome the saline-alkali soil hardening caused by long-term use of chemical fertilizers. It is suitable for wheat, rice, peanut, melon and fruit trees and other crops. It can improve the quality of crops and fruits, and is beneficial to human health. It is the fertilizer of choice for planting pollution-free green food.

All across the globe, farmers are producing substantial levels of fertilizer to use in the crops they can be growing. There are specific forms of tools for this process, organic fertilizer production lines, that are designed for producing thousands of tons of fertilizer regularly. This is a kind of equipment which is step to the producer of fertilizer, regardless of where the very first source originated.

NPK fertilizer production line

Organic fertilizer manufacturers use granulators to produce commercial organic fertilizer

fertilizer granulator Feb 9, 2023

Advantages of commercial organic fertilizer application

1. Complete nutrition

Commercial organic fertilizer is rich in organic matter. In terms of production technology, the rotary drum granulator can provide crops with nitrogen, phosphorus, potassium and various medium and trace elements by adding different nutrients into raw materials. After applying commercial organic fertilizer to crops, the quality and yield of agricultural products can be significantly improved.

2. Improve soil fertility

Through the targeted processing of fertilizer production line, commercial organic fertilizer can improve the physical and chemical properties of soil, enhance the ability of air permeability, water retention and fertilizer retention of soil, prevent soil hardening and acidification, significantly reduce the adverse effects of soil salinity on crops, enhance the ability of crop resistance to stress, disease and insect resistance, and alleviate continuous cropping obstacles.

Application quantity of commercial organic fertilizer

Amount of base fertilizer

1. Facilities of fruits and vegetables: watermelon, strawberry, pepper, tomato, cucumber, etc. the base fertilizer is 300-500kg per mu per season

2. Open field melon, vegetable, watermelon, cucumber, potato, green bean, onion and garlic, the base fertilizer is 300-400kg per mu per season. For leafy vegetables such as vegetables, the base fertilizer is 200-300kg per mu per season

3. Grain crops: wheat, corn, rice, etc. the base fertilizer is 200-250kg per mu per season

4. Oil crops such as sunflower, rape, peanut, soybean, etc. the base fertilizer is 300-500kg per mu per season

5. Fruit trees, tea, flowers, mulberry trees, etc. according to the age of trees, the base fertilizer is 500-750kg per mu per season

6. For the newly leveled raw soil plot, 750-1000 kg / mu should be applied every year within 3-5 years, then the soil fertility can be gradually restored and improved

Amount of seed fertilizer

According to factors such as climatic conditions, planting systems, farming patterns, farmers’ fertilization habits, and economic conditions, it is advisable to adopt a combination of commercial organic fertilizers and chemical fertilizers. Fertilizer granulator machine price value for money, improve the quality of fertilizer. According to the characteristics of crops, the variety and quantity of chemical fertilizer should be reasonably adjusted. At the same time, the organic fertilizer should be increased by 40-50kg per mu, so as to gradually improve the soil basic fertility, create a good crop growth environment, improve the land productivity, and realize the increase of production and income.