Equipment principle and characteristics of track composting machine for organic fertilizer fermentation equipment

fertilizer granulator Sep 14, 2023

Organic fertilizer fermentation equipment and track composting machine belong to the ground stacking fermentation mode, which is currently a fertilizer production mode that saves civil engineering and human resources. It is necessary to mix and crush the materials into long shaped stacks by a stacker at regular intervals, and decompose organic matter under aerobic conditions. It has the function of crushing, greatly saving time and labor, significantly improving the production efficiency and product quality of organic fertilizer plants, and greatly reducing costs. When the stacker is working, it can effectively mix materials such as sludge and viscous chicken manure with bacterial strains and straw powder evenly. Creating a better aerobic environment for material fermentation. Not only is the fermentation speed much faster than deep tank fermentation, but it also effectively prevents the generation of harmful and odorous gases such as hydrogen sulfide, amine gas, and indole during the fermentation process, meeting environmental requirements.

Principle and Characteristics of Tracked Composter Equipment

Crawler type composting machine is a bio organic fertilizer that uses the principle of aerobic fermentation to produce green, environmentally friendly, and improved soil quality pollutants such as poultry manure, agricultural waste, sugar factory filter mud, sludge, and household waste. It can achieve one day’s heating, 3-5 days of deodorization, sterilization (which can completely kill insect eggs and bacteria in feces), and seven days of fertilization, which is faster and more efficient than using other mechanical fermentation methods. According to customer requirements, some auxiliary facilities can also be added, such as automatic sprinkling devices.

Crawler type composting machine is a traditional method of composting, which piles composting materials in a stacked form and stops fermentation under aerobic conditions. The cross-section of the pile can be trapezoidal, irregular quadrilateral, or triangular. The characteristic of stacked compost is the method of ventilation by regularly flipping the pile. The size of the pile is determined by meteorological conditions, equipment used for flipping, and the nature of the compost material.

Crawler type composting machine is a type of large-scale composting machine, with a fully hydraulic operating system, lever type steering wheel operation, track type walking, sturdy and durable, strong power, advanced technology, large production capacity, strong flipping ability, hydraulic lifting adjustment of flipping drum, high degree of automation, simple and easy to master operation. It is a professional flipping equipment for converting organic materials into organic fertilizers through aerobic fermentation.

What equipment is required for the complete organic fertilizer production line?

fertilizer granulator Sep 14, 2023

The organic fertilizer production line can not only deal with the pollution caused by livestock and poultry manure, but also provide organic fertilizers for land use. Many people want to invest in an organic fertilizer production line to produce organic fertilizers to earn profits, which makes the emergence of small organic fertilizer production line equipment bring After a turning point, many people want to invest in a set of organic fertilizer production line equipment.

Equipment needed to open a small organic fertilizer production line:

1. The semi-wet material crusher adopts high-speed rotating blades, and the crushed fibers have good particle size, high efficiency and high energy. The semi-wet material crusher is mainly used in the production and processing of organic fertilizers. Broken chicken manure, humic acid sodium and other raw materials have good results.

2. The trough flip polishing machine is a widely used fermentation flip polishing machine equipment, including a walking fermentation tank and a walking track power-taking device.

3. The working principle of the horizontal mixer: the horizontal cylinder is equipped with double-axis rotating reverse slurry blades, the slurry blades rotate along the axial diameter, so that the materials are mixed quickly and evenly Weaken material gravity, due to lack of gravity, differences in particle proportions are ignored during mixing.

4. Organic fertilizer granulator equipment Due to its high particle size, stable operation, durability and long service life, the organic fertilizer granulator is an important machine for the production of organic fertilizer and plays a very important role in the organic fertilizer production industry. Common organic fertilizer granulators on the market include: npk fertilizer granulator, transfer granulator, disc granulator machine, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die granulator, ring die granulator, all kinds of granulators have their own production characteristics, and the fertilizer granulator machine price vary.

5. Other equipment also needs conveyors, drying equipment, dust removal equipment, etc.

Equipment production technology of organic fertilizer production line

fertilizer granulator Sep 11, 2023

The production process of organic fertilizer production line is mainly to mix the organic solid wastes with water content less than 60%, such as chicken manure, pig manure, cow manure, duck manure, domestic waste, sugar residue, distiller’s grains, sludge, medicine residue, sugar residue, mushroom waste, rice husk, weeds, straw, monosodium glutamate factory waste as the main raw materials, adding microbial fermentation agent, etc., to make it fully rotten After being cooked, sterilized, deodorized, dehydrated, fermented and dried to 30-35% water content, the organic waste is crushed and screened by magnetic separation.

Then, the raw materials with binder and other components to be compatible are measured, proportioned and mixed in the automatic batching and mixing system according to the proportioning requirements (or further drying to produce powdered organic fertilizer). The fully mixed materials are evenly and continuously fed into the fertilizer granulator machine by the belt conveyor for granulation, and then dried by the dryer with low temperature and large air volume (≤ 65 ℃) for cooling The screened and finished product particles are coated by the coating machine (with brightener and anti caking agent), and transported to the finished product bin by the belt conveyor. After being measured by the computer automatic quantitative packaging system, the finished products packaged in 40-50kg / bag are stacked and put into storage.

Finally, the round granular fertilizer is produced. The material transportation between various equipment in the whole organic fertilizer production process is configured according to the equipment configuration requirements.

Organic fertilizer equipment production line includes: fermentation compost turning machine, automatic batching machine, fertilizer crusher, mixing mixer, fertilizer granulator machine, dryer, cooler, screening machine, coating machine, packaging equipment, belt conveyor, etc. 

How to Choose a Suitable Organic Fertilizer Equipment Manufacturer

fertilizer granulator Sep 11, 2023

The intensive development of cow manure farming industry has promoted the rapid development of cow manure organic fertilizer processing industry. Utilizing the cow manure organic fertilizer production line to comprehensively recycle and utilize cow manure, livestock residue, and cattle residues, improving pollution in cattle farms. At the same time, utilizing the cow manure organic fertilizer production line can provide fertilizer nutrients for the development of green agriculture. In addition, the process and equipment performance and functions of the cow manure organic fertilizer production line are becoming increasingly perfect, which can effectively maintain the long-term development of the organic fertilizer processing plant. The incentive policies for the organic fertilizer industry introduced by the country have pointed out the direction for the development of the organic fertilizer industry. Therefore, the large-scale breeding farm or independent organic fertilizer processing plant’s production line of cow manure organic fertilizer is a good project with “money” prospects, green environmental protection, and policy support.

How to choose a strong organic fertilizer equipment manufacturer and a high-quality organic fertilizer production line to ensure stable and efficient production of organic fertilizers has become a problem that these investors need to consider. Next, let’s talk about this topic. It is best to conduct on-site inspections when purchasing organic fertilizer equipment. Only after conducting on-site inspections can you choose the correct manufacturer and product through your own observation.

1. We need to look at the strength of the manufacturer. Only a legitimate large manufacturer can have the ability to produce professional organic fertilizer equipment or large-scale organic fertilizer production lines, after all, the cost of producing these equipment is relatively high.

2. It depends on whether the manufacturer has advanced processing equipment or a group of professional technicians or designers. Only professional technicians can achieve the perfect functionality of the product and minimize errors.

3. It depends on whether the manufacturer has successful cases and the number of successful cases. Manufacturers with successful cases will definitely have some experience and can help you develop and assist you in creating an organic fertilizer factory.

4. There is also after-sales service from manufacturers. We establish an organic fertilizer factory to ensure long-term and stable production. After any equipment is operated for a long time, it is inevitable that some problems or malfunctions will occur. Only with perfect after-sales service can we promptly handle and solve these problems or malfunctions to ensure the normal and stable operation of our factory.

How to promote the green development of organic fertilizer production lines in agriculture?

fertilizer granulator Sep 11, 2023

How to improve the sustainable development of organic fertilizer production line? Fertilizer is an important guarantee for high yield and stable production of various crops. The long-term use of chemical fertilizers has guaranteed the stable production and income of crops in our country to a certain extent, but it will also cause a series of ecological and environmental problems and affect human health. Bio-organic fertilizers can deal with the above problems, which can ensure the stable production and income of crops without damaging the ecological environment. The following introduces how to improve the sustainable development of organic fertilizer production lines:

One is to improve product quality. There are many types of bio-organic fertilizers on the market, with rich packaging, uneven quality, and unstable use effects, which brings great difficulties to purchase. When they buy, they cannot easily distinguish the quality.

The second is to standardize product management. At present, the product management of bio-organic fertilizers is very non-compliant, and product standards need to be strengthened. There are also many distributors and manufacturers exaggerating the role of bio-organic fertilizers in the promotion process, causing farmers to be deceived, and there is an urgent need to strengthen commodity supervision. Zhengzhou Huazhiqiang organic fertilizer equipment manufacturer is based on the principle of honest management, aggressive and pioneering, including organic fertilizer production line, npk production line, etc. It is a main organic fertilizer granulator machine (npk fertilizer granulator, disc granulator machine, drum granulator, tooth granulator, etc), organic fertilizer turning machine, organic fertilizer pulverizer, organic fertilizer fermentation machine and other organic fertilizer equipment manufacturers for a complete set of organic fertilizer production lines. The technology development system has won the majority of users unanimous praise.

Third, strong research and development. In recent years, some achievements have been made in the basic research and application research of microbial fertilizers, but there is still a long way to go before the actual production, and there is still a breakthrough in the factors that hinder the improvement of the application effect. It is necessary to continue to strengthen research and development to improve the use effect of bio-organic fertilizers.

What are the organic fertilizer granulation machines and how to use them?

fertilizer granulator Sep 11, 2023

There are many kinds of organic fertilizer granulation machines. Extrusion type, rolling type, rotary type and so on, but which kind of organic fertilizer granulation machine is better?

If you want to say that the organic fertilizer granulation machine is better, you should know what fertilizer you want to make. grain? Are they columnar particles? Or spherical particles? What are the raw materials? How much moisture? How much investment? Only suitable for their own, can the next step of organic fertilizer granulator screening.

Each kind of organic fertilizer granulation machine has its own suitable scope and has its own significance. What is suitable is the best. If it is not suitable, it can not reflect their advantages.

Extrusion type organic fertilizer granulation machines include double roller granulator, flat die granulator and ring die granulator. They extrude the materials into oblate or columnar particles through the rotation of die pressing wheel. The advantages are uniform particles, high density, low water content, easy operation, easy maintenance, and almost suitable for the extrusion production of all organic fertilizer particles. The disadvantages are high power consumption and relatively low output.

The rolling organic fertilizer granulator rolls the powder into balls by the rotation of the drum. The advantages are high output, low power consumption, simple production and production. The disadvantages are low density, large moisture, poor particle uniformity and large dust in the workplace.

The rotary organic fertilizer granulation machine uses the disc structure organic fertilizer granulator to make the powder into spherical particles by the rotation of the flat plate. The advantages of the rotary organic fertilizer granulator lie between the extrusion organic fertilizer granulator and the rolling organic fertilizer granulator. It is suitable for the rotary granulation of raw materials with high cohesiveness, heavy ratio and high moisture content. The best performance lies in grinding and polishing cylindrical particles into spherical particles. The advantages are to strengthen the shape of the particles, reduce the relative moisture of the particles, and balance the roundness and uniformity of the particles. The disadvantages are the combination of two machines, high power and a little more programs.

Equipment and process of organic fertilizer production line for cow manure fermentation

fertilizer granulator Sep 11, 2023

With the rapid development of intensive, large-scale, and specialized animal husbandry in China, the pollution of concentrated discharge of cow manure on the environment and the comprehensive utilization of cow manure are becoming increasingly prominent. However, cow manure not only contains a large amount of essential nutrients for plants such as organic matter, nitrogen, phosphorus, and potassium, but also contains various enzymes and microorganisms. Cow manure, as fertilizer, plays an irreplaceable role in fertilizers.

The general complete set of cow manure organic fertilizer equipment mainly consists of fermentation system, drying system, deodorization and dust removal system, crushing system, ingredient system, mixing system, granulation system, cooling and drying system, screening system, and finished product packaging system.

The equipment of the cow manure fermentation organic fertilizer production line can use an aerobic composting machine for early fermentation treatment, including raw material pretreatment, fermentation, maturation and other processes. Under natural ventilation conditions, composite microbial fermentation agents are added to the material, and the flat stacked ground is used for fermentation. According to the internal temperature of the material pile, mechanical control is used to flip the pile in a timely manner. In the post ripening stage, aeration fermentation, drying, and screening are used to produce powdered bio organic fertilizers, or granular organic fertilizers (spherical or cylindrical particles) are produced by granulation according to market demand.

The equipment for the organic fertilizer production line of cow manure fermentation, poultry manure, and livestock manure are fermented by a composting machine, crushed by an organic fertilizer crusher, and screened by a screening machine. After being fully fermented and matured in a fermentation tank, they enter the granulation stage. After being granulated by an organic fertilizer granulator, the particles are spherical with an organic matter content of up to 100%, achieving pure organic matter granulation. The processed organic fertilizer particles are solid and can be sieved after granulation, reducing drying energy consumption.

Factors affecting the price of a complete set of organic fertilizer equipment

fertilizer granulator Sep 11, 2023

Through the promotion of organic fertilizer by the Ministry of Rural Agriculture, we all understand that organic fertilizer is a necessity for growing green and organic food. Understanding this relationship, some friends saw business opportunities and invested in the organic fertilizer processing industry one after another. However, when purchasing organic fertilizer equipment, they found that the price of organic fertilizer equipment is diversified, ranging from 100,000 yuan to millions of organic fertilizer production lines. So, what are the factors that affect the price of organic fertilizer equipment? The following is an introduction:

1. The impact of processed products on the price of organic fertilizer equipment

Organic fertilizer equipment is mainly divided into powder organic fertilizer, granular organic fertilizer, liquid organic fertilizer, mixed fertilizer and other finished products. The price varies greatly. As mentioned earlier, the powder organic fertilizer production line has a small processing capacity, and the production line equipment price is less than 100,000 yuan, which can realize mass production and processing. Granular organic fertilizer, super large organic fertilizer equipment customized for foreign customers in 2017, with an investment of more than 2 million yuan in equipment.

2. The price of organic fertilizer equipment caused by different production processes is different

The price difference of organic fertilizer production line also lies in the difference of process selection. Some choose the special granulator for organic fertilizer as the core process production line. The organic fertilizer granulator machine is an important machine for the production of organic fertilizer and plays a very important role in the organic fertilizer production industry. Common organic fertilizer granulators on the market include: roller extrusion granulator, drum granulator, disc granulator machine, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die granulator, ring die granulator, all kinds of granulators have their own production characteristics, and the fertilizer granulator machine price vary. Some choose disc granulator as the core process production line, and some choose drum granulator as the core process of the production line.

Promoting effect of bio organic fertilizer granulator on agriculture

fertilizer granulator Sep 11, 2023

As a big agricultural country, China’s agriculture has an irreplaceable position, so in industry, China continues to develop organic fertilizer production equipment and fertilizer processing technology. Bio organic fertilizer granulator and fertilizer equipment have greatly promoted agriculture, which also shows the position of biological fertilizer granulator in China.

With the acceleration of social progress and the rapid development of science and technology, people have higher and higher requirements for material quality. In the future, people will demand more and more organic products, and green products will occupy the whole market. Let’s introduce how the biological fertilizer granulator works.

China produces a large amount of crop stalks every year. As far as the current use of stalks is concerned, about 30% of the stalks are directly used as fuel for rural life, 10% are used for livestock feed, 2-3% are used for industrial and sideline production, and 6% are directly returned to the field. . From the perspective of the development of the comprehensive utilization of straw, the comprehensive utilization technology of straw organic fertilizer can not only realize the multi-level utilization of straw, promote the development of animal husbandry and sideline industries, but also improve the ecological environment, promote the adjustment of rural industrial structure, ecological benefits, and social Benefits and economic benefits have increased simultaneously, maintaining sustainable agricultural development.

Biological fertilizer granulator can solve the problem of agricultural straw recycling, and is used for granulation of various organic matters after fermentation. Organic fertilizer granulator breaks through the traditional organic matter granulation process. Raw materials need not be dried and crushed before granulation, spherical particles can be directly batched and processed, saving a lot of energy.

The traditional fertilization and garbage fertilization methods not only do harm to the environment, but also do not give full play to their role. With the application of more and more organic fertilizer, compound fertilizer, microbial fertilizer and chemical fertilizer, as well as the development of fertilizer production line, granulating equipment such as biological fertilizer granulator has entered people’s life and production.

Working principle and effect of pig manure organic compound fertilizer granulator

fertilizer granulator Sep 11, 2023

Using pig manure, fecal water, and mushroom residue as carriers, mixed with various minerals and sprayed into cultivated bacterial strains for fermentation, organic fertilizer is produced. This fertilizer can slow down the salinization and hardening of saline alkali soil, directly or indirectly provide crops with the necessary nutrients, regulate soil acidity and alkalinity, improve soil structure, improve soil physicochemical and biological properties, and regulate or improve crop growth mechanisms, Improve the quality and properties of fertilizers to increase their utilization efficiency.

Working principle of pig manure organic compound fertilizer granulator:

Various dry powder materials are added from the top of the equipment, subjected to degassing, spiral pre compression, and transported to the curved grooves of two rollers. The two rollers rotate at equal speed and in reverse direction, biting the materials into the grooves and forcing compression. The pressure the materials bear gradually decreases after passing through the compression zone, and their surface tension and gravity cause them to naturally come out. They enter the crusher and granulator for crushing and trimming, and then enter the vibrating screen for screening, Qualified products are sent to the finished product warehouse or directly packaged through a conveyor, and the powder screened materials are sent back to the raw material warehouse for secondary rolling through a feeding device. The size of the extrusion pressure can be adjusted by the hydraulic system according to the particle strength needs. By changing the groove form of the roller surface, materials such as flakes, strips, olives, and flat balls can be obtained.

The production equipment for bio organic fertilizers adopts a new generation of efficient granulation technology, which thoroughly solves key technical problems such as low organic raw material addition (about 30%), high granulation difficulty, and the need for drying and crushing of raw materials in traditional granulation processes. Can produce spherical pure organic fertilizers, organic inorganic fertilizers, and bio organic fertilizers; The particles are uniform, smooth, round, with high strength and good fluidity.

Organic and inorganic compound fertilizer equipment can effectively treat inorganic waste in industries such as livestock and poultry breeding, which can purify the situation and increase the eutrophication of surface water caused by purification, which is beneficial for improving the safety and quality of agricultural products. Moreover, the use of compound fertilizer equipment is beneficial for ecological conditions. Adding the amount of inorganic fertilizer application can effectively treat inorganic waste in industries such as livestock and poultry breeding, which can purify the situation, Reducing the nitrate content of groundwater caused by fertilizers and increasing the eutrophication of surface water caused by non-point source purification is beneficial for improving the safety and quality of agricultural products, preventing investment in purification, and achieving extremely significant ecological benefits.