Using organic fertilizer production lines to treat biological waste and protect the environment

fertilizer granulator Sep 14, 2023

The role of organic fertilizer equipment in ecological environmental protection is reflected. Organic fertilizer equipment can greatly reduce the pollution of feces to the environment, reduce costs, improve economic benefits, and enable society to embark on a virtuous cycle of sustainable development.

The organic fertilizer production line equipment includes: fermentation turner, crusher, feeder, horizontal mixer, organic fertilizer granulator, dryer, cooler, screening machine, weighing and packaging machine. Common organic fertilizer granulators include: roller extrusion granulator, stock granulator, disc granulator machine, npk fertilizer granulator, flat die granulator, ring die granulator, and the fertilizer granulator machine price is not high.

1. It can reach the standard of harmless management. The raw materials of organic fertilizer are livestock manure and broken crop straw, which can be decomposed into alcohol by high temperature fermentation at 60-70 ℃ for 10-15 days to achieve the purpose of eliminating harmful substances. However, we can still further process the alcohol-decomposed material through organic fertilizer equipment, and then produce organic fertilizer containing nutrients, realizing the core concept of comprehensive utilization of waste.

2. Scientific production process. Bio-bacteria fermentation production process, prepare production buildings and production processes according to the requirements of environmental protection level. The feces of livestock and poultry treated by bacterial fermentation can quickly eliminate the odor. After the occurrence of alcohol, transportation, secondary processing, packaging and field operations will not have peculiar smell.

3. Make it easier for plants to absorb and consolidate the quick effect of organic fertilizer. In the production process of the biological bacteria fermentation method, the treatment of livestock and poultry manure is carried out under the decomposition of biological bacteria, and the temperature is gradually increased and maintained between 60-70 °C. During this period, the nutrients in the livestock and poultry manure It will not be lost, but will stimulate the growth of macromolecular nutrients in the feces to small molecular nutrients, and produce more substances that are beneficial to the growth of crops.

Equipment composition and process flow of small-scale organic fertilizer production line

fertilizer granulator Sep 14, 2023

Compared with chemical fertilizers, bio organic fertilizers have a high organic matter content and are particularly suitable for land reclamation and soil improvement. Bioorganic fertilizers have a wide range of applications, including various food crops, cash crops, organic farms, etc., which have a high demand for bioorganic fertilizers. Moreover, the food and vegetables produced by applying bioorganic fertilizers have a better taste. If used on cash crops such as tobacco, it can significantly improve the grade evaluation of tobacco, and is therefore highly welcomed by farmers. After converting livestock and poultry breeding waste into organic fertilizer, it can generally be sold for 600-800 yuan/t. In contrast, the market price of ordinary composite fertilizer is around 1200-1800 yuan/t. Therefore, organic fertilizer has a certain price advantage and a very broad market prospect.

The small-scale organic fertilizer production line mainly consists of fermentation and tipping equipment, drying system, deodorization and dust removal system, crushing system, ingredient system, mixing system, granulation equipment, and finished product packaging system; The fermentation system for harmless treatment of livestock and poultry manure includes: feed conveyor, biological deodorizer, mixer, composting machine, oxygen supply system, and automatic control system.

Process flow of small organic fertilizer complete equipment:

1. Ground stacking, using a ground tipping machine, or feeding materials in a fermentation tank, or using a trough composting machine

2. Evenly sprinkle the bacterial agent, ferment in a pile to achieve heating, odor removal, maturation, and killing of miscellaneous bacteria and grass seeds

3. Fermentation takes 7-12 days, and the number of times the pile is flipped varies depending on the temperature in different regions

4. Completely fermented and matured, discharged from the tank (ground type, directly stacked with a forklift)

5. Use a grading screen for coarse and fine screening (the screened powdered fertilizer can be sold directly)

6. Crush the selected large blocks with a grinder and return them to the grading screen

7. Mix the required trace elements with a pre mixer

8. Granulation using an organic fertilizer granulator

9. Feed into dryer and cooler

10. Automatic packaging machine packaging and sales

Market prospects for building organic fertilizer production lines in aquaculture farms

fertilizer granulator Sep 14, 2023

With the advancement of science and technology, the processing technology of organic fertilizer is still progressing. The organic fertilizer equipment can be divided into several sections such as dry fermentation, crushing part, stirring and mixing, organic fertilizer granulator machine granulation into balls, refrigeration drying, screening and packaging, and electronically controlled ash removal. The organic fertilizer equipment in the crushing part includes organic fertilizer crusher and organic fertilizer crusher, which mainly lays the foundation for subsequent granulation and mixing. The organic fertilizer equipment in the dry fermentation part mainly includes facilities such as excrement transport vehicles, extrusion dryers, stackers, and fertilizer dryers. The main purpose of the organic fertilizer equipment in the stirring and mixing part is to symmetric material composition and adjust material moisture. 

The organic fertilizer equipment of the granulation and pelletizing part is the core part and the heart of the fertilizer granulation equipment. Granulation into spheres is divided into two categories: cylindrical granules and irregular spherical granules. Generally speaking, cylindrical granules are extruded by a flat die granulator, and spherical granules are classified by a horizontal centrifugal high-efficiency spherical granulator. Common organic fertilizer granulators include: npk fertilizer granulator, stock granulator, disc granulator machine, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die granulator, ring granulator die granulator, all kinds of granulator have their own production characteristics, and the fertilizer granulator machine price varies. Of course, different raw materials and output have different suitable equipment.

Entering the new China in the 21st century, the development of the product market is booming, people’s consumption ability has also been improved, and life values ​​and consumption concepts have undergone earth-shaking changes, which is a major turning point in the fate of the organic fertilizer production equipment market. Similarly, all countries in the world are moving towards green development, and the organic fertilizer equipment market has broad prospects.

How much is the equipment of pig manure organic fertilizer granulator？

fertilizer granulator Sep 14, 2023

For manufacturers who want to invest in the production of granular organic fertilizers, organic fertilizer granulation equipment is the core of the entire fertilizer production technology.The model of the organic fertilizer granulator can determine the shape of the fertilizer granules. Common organic fertilizer granulators include: npk fertilizer granulator, stock granulator, disc granulator machine, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die granulator, ring granulator die granulator, for example, the granules produced by the disc granulator machine are spherical, the organic fertilizer is granulated by wet stirring teeth, the granules produced by the new three-in-one machine are elliptical or similar spherical granules, and the cylindrical extrusion granulator is produced The granules are cylindrical, and the granules produced by the roller extrusion granulator are wheat-shaped, oblate-spherical or irregular.

The model of fertilizer processing equipment can be directly related to the equipment configuration and production capacity of the entire production line. For example, the organic fertilizer wet mixing granulator JZ-600 and JZ-1000 have a production capacity of 1.5 tons/hour and 4 tons/hour. The new three-in-one The production capacity of the granulator ZG1.2×6 and ZG1.5×6 is 5 tons and 10 tons respectively, and the drying can be omitted for the small pig manure organic fertilizer production line. During the cooling stage, natural drying is optional. For the pig manure organic fertilizer production line with an annual output of more than 10,000 tons, in order to meet the needs of automatic production, the fertilizer processing plant can add drying and cooling, and then carry out packaging and transportation, eliminating the need for manual drying.

Therefore, if you want to know how much an organic fertilizer granulator costs, you should first know what kind of fertilizer granules you want to produce, and then choose the right fertilizer granulator according to your production capacity. Therefore, the fertilizer granulator machine price is not fixed. If you want to know the specific equipment price, please contact us.

Characteristics and advantages of organic fertilizer fermentation equipment for livestock and poultry manure

fertilizer granulator Sep 14, 2023

The livestock manure organic fertilizer fermentation equipment is an intelligent integrated complete set of equipment that specializes in treating organic waste such as household sludge, kitchen waste, and livestock manure.

The process principle of organic fertilizer fermentation equipment for livestock and poultry manure is to mix wet sludge with reflux material or biomass, high-temperature biological fermentation bacteria, and utilize the activity of microorganisms to biodegrade and mature the organic matter in the waste, transforming the organic waste into organic fertilizer raw materials for soil improvement and landscaping, ultimately achieving the resource utilization of organic waste.

The slot type tipping machine is suitable for the industrial fermentation treatment of organic solid substances such as animal manure, household waste, sludge, crop straw, etc. It can also be used for feed fermentation. The slot type fermentation equipment adopts a ground slot structure, and can be designed according to the factory structure to use multiple fermentation series products. It has the characteristics of simple operation, short fermentation cycle, sufficient fermentation, small pollution, and convenient expansion, Utilizing limited land area to achieve large-scale harmless treatment of organic waste has become a reality.

Characteristics of organic fertilizer fermentation equipment for livestock and poultry manure:

1. The processed product is an organic fertilizer rich in amino acids, trace elements, etc., which can be used for crop cultivation and resource recycling.

2. The equipment occupies a small space and can be flexibly located within the breeding farm.

3. The process is simple, and dead livestock and poultry do not need to be manually cut or separated. The entire animal can be put into the equipment, with an appropriate amount of microorganisms and auxiliary materials added, and can be started and run. The processed materials and products are all completed in the equipment, achieving fully automated operation. In just 24 hours, diseased and dead livestock and poultry are transformed into organic fertilizers.

4. The treatment process is smokeless, odorless, and free from sewage discharge, meeting the requirements of green environmental protection.

5. High temperature treatment at 95 ℃ can completely kill all harmful pathogens.

Configuration and process of a complete set of organic fertilizer equipment

fertilizer granulator Sep 14, 2023

Organic fertilizer production mainly includes two processes, pre-fermentation and post-granulation. A full set of organic fertilizer production line equipment includes: fermentation turning machine, crusher, feeder, horizontal mixer, organic fertilizer granulator, dryer, cooling machine, screening machine, weighing and packaging machine. Common organic fertilizer granulators include: npk fertilizer granulator, stock transfer granulator, disc granulator machine, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die granulator, ring various granulators have their own production characteristics, and the fertilizer granulator machine price vary.

Fermentative production of organic fertilizers requires aerobic fermentation. Therefore, during the operation, it is necessary to increase oxygen supply measures for mixing symmetry, frequent rotation and ventilation. Otherwise, it will cause anaerobic fermentation and odor, which will affect the effect of fertilizer. Generally speaking, after 48 hours of pig manure accumulation, the temperature rises to 50-75°C, and it can reach above 65°C on the third day. At this high temperature, it is turned by the organic fertilizer wheel composting converter. Under normal circumstances, there will be two times of 65°C during the fermentation process. At the above high temperature, the fermentation can be turned over twice, and the fermentation can be completed normally within a week. The material is dark brown and the temperature begins to drop to room temperature, indicating that the fermentation is complete.

The fermented material (water content 35%) is mixed by a mixer, passed through an organic fertilizer granulator machine, then dried by a dryer, cooled by a cooling tower, and screened by a sieving machine. Unqualified products are returned to the mixer again, and medium and trace elements such as calcium, magnesium, and sulfur can be applied. After the granules pass through the roller coater, they can be packed by an automatic packing machine.

Why do many farms buy organic fertilizer granulators to produce fertilizers

fertilizer granulator Sep 14, 2023

At present, chicken manure organic fertilizer granulator machine is becoming more and more popular in the fertilizer industry, and the dosage is also increasing. Organic fertilizers are made from chicken manure and microorganisms, and are no different from aquatic organic fertilizers in terms of raw materials and production processes. According to the technical level of the existing micro-ecological preparation enterprises, there is no technical problem. After microbial fermentation, chicken manure has no odor and can effectively remove harmful bacteria and harmful substances in chicken manure. It is much better for farmers to apply organic fertilizers than to use chicken manure or chemical fertilizers alone.

Chicken manure organic fertilizer granulator is a special machine for producing organic fertilizer. It has become more and more popular in recent years. Common organic fertilizer granulators include: npk fertilizer granulator, drum granulator, disc granulator machine, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die granulator, ring granulator die granulator, all kinds of granulator have their own production characteristics, and the fertilizer granulator machine price varies.The market feedback of organic fertilizer granulator is very good. Organic fertilizer granulator manufacturers are also evolving in the competition. Why organic fertilizer granulator has become the main force of organic fertilizer equipment?

Nowadays, people’s living standards are constantly improving, and the technology of organic fertilizer production equipment is also developing. People’s preference for high-quality non-polluting agricultural products and green products is getting higher and higher. The planting requirements of green and non-polluting agricultural products are very strict. Green and pollution-free agricultural products, but need scientific fertilizers.

Chicken manure organic fertilizer must have factories and warehouses, fermenting organic materials and heating and drying granulation machinery. Since fertilizer is a seasonal product, it needs a lot of inventory, the production scale is large, more production raw materials are needed, and a certain storage volume is required to ensure the continuity of production. Its storage volume is dozens of times that of the production of micro-ecological preparations. Or rent a large warehouse. Production scale, in order to improve quality, manufacturers must add chicken manure organic fertilizer production equipment.

Equipment configuration and process of cow manure fermentation organic fertilizer production line

fertilizer granulator Sep 14, 2023

The equipment of the cow manure fermentation organic fertilizer production line is the process of turning poultry and livestock manure into treasure. Poultry and livestock manure, straw and rice husks, biogas sludge, kitchen waste, and urban waste can all be processed into organic fertilizers. The production process of cow manure fermentation organic fertilizer production line equipment is mainly divided into two parts: the early fermentation treatment stage and the later processing and granulation stage.

The equipment of the cow manure fermentation organic fertilizer production line varies according to the different equipment configurations of the raw materials, and appropriate plans are made based on the investment budget. The prices of organic fertilizer production lines with different yields also vary. Firstly, it is necessary to consider how much output you want to invest in the production of organic fertilizers, and then inform the manufacturer of the raw materials used for processing and production. This will enable you to choose the appropriate production line configuration based on the investment budget.

The equipment of the cow manure fermentation organic fertilizer production line can use an aerobic composting machine for early fermentation treatment, including raw material pretreatment, fermentation, maturation and other processes. Under natural ventilation conditions, composite microbial fermentation agents are added to the material, and the flat stacked ground is used for fermentation. According to the internal temperature of the material pile, mechanical control is used to flip the pile in a timely manner. In the post ripening stage, aeration fermentation, drying, and screening are used to produce powdered bio organic fertilizers, or granular organic fertilizers (spherical or cylindrical particles) are produced by granulation according to market demand.

The equipment for the organic fertilizer production line of cow manure fermentation, poultry manure, and livestock manure are fermented by a composting machine, crushed by an organic fertilizer crusher, and screened by a screening machine. After being fully fermented and matured in a fermentation tank, they enter the granulation stage. After being granulated by an organic fertilizer granulator, the particles are spherical with an organic matter content of up to 100%, achieving pure organic matter granulation. The processed organic fertilizer particles are solid and can be sieved after granulation, reducing drying energy consumption.

What preparations are required before using an organic fertilizer granulator

fertilizer granulator Sep 14, 2023

In the production of organic fertilizers, after all when using organic fertilizers, it is impossible to say that the newly produced organic fertilizers will be packaged and transported. Typically, some shape manipulation will be done. At this time, an organic fertilizer granulator is needed. Common organic fertilizer granulators include: npk fertilizer granulator, drum granulator, disc granulator machine, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die granulator, etc. What should we prepare before shape processing?

When the organic fertilizer granulator machine is running, reflect whether the water, electricity, and gas systems in the equipment are normal, ensure that the water and gas paths are unblocked, without leakage, whether the electrical system is normal, whether the heating system, temperature control, and various instruments are reliable; the auxiliary machine low-speed test Run, observe whether the organic fertilizer production equipment can operate normally; start the vacuum pump of the setting table, and observe whether the responsibility is normal; the lubrication position of various equipment. If any defects are found, they should be removed in time. Install the machine head and setting sleeve, select the machine head specification according to the product variety and size, and install the machine head according to the following sequence.

The granulator operation can be started at constant temperature at start-up. Before starting, the bolts of the machine head and the flange of the granulator should be tightened again to eliminate the difference between the thermal expansion of the bolts and the machine head. When tightening the bolts of the machine head, the angle should be tightened, and the force should be symmetrical. When tightening the flange nut of the machine head, it is required that the four sides are tight and tight, otherwise it will run away.

When operating the organic fertilizer granulator machine, choose to press the “ready to drive” button, then connect the “drive” button, and then slowly change the screw speed recovery knob, and the screw speed starts slowly. Then gradually speed up, but also with a small amount of feeding. And add enough materials according to the needs, the twin-screw granulator operation selects the metering feeder evenly, so that the organic fertilizer granulator can granulate more effectively.

Equipment configuration of organic fertilizer production lines with different yields

fertilizer granulator Sep 14, 2023

Organic fertilizer is the use of some agricultural waste, livestock and poultry manure, industrial waste, domestic waste, urban sludge and other fertilizers containing organic substances. After fermentation, organic fertilizers in my country are currently mainly used for vegetables, fruits and other crops. The production process of organic fertilizer is diversified, and the equipment technology is also diversified. The relatively simple organic fertilizer production line is powder organic fertilizer processing equipment, as long as the post-fermentation, mixer, granulator, rounder, and sieve can be directly packaged. Common organic fertilizer granulators include: roller extrusion granulator, stock granulator, disc granulator machine, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die granulator machine, ring die granulator, all kinds of granulator have their own production characteristics, and the fertilizer granulator machine price varies. This equipment is generally recommended to use the output of less than 10,000 tons.

Organic fertilizer production line low configuration: forklift hopper, mixer, crusher, organic fertilizer granulator, screening machine. For users with relatively small output, the investment in this equipment is relatively small, and the operation requires 2-4 people to operate!

The organic fertilizer production line is equipped with: trough dumper (alcohol), forklift hopper, mixer, organic fertilizer granulator, rounder, screening machine, dryer, cooler, packaging machine. This equipment process requires 3-6 people, and also requires a forklift to feed.

High configuration of organic fertilizer production line: chain plate stacker (automatic control, one-key discharge), horizontal mixer, new organic fertilizer granulator machine, rounder, trommel screening machine, double dryer, cooler, packaging machine , packaging machine, palletizer! This set of equipment is mainly reflected in the whole process and realizes full automation. From alcohol to finished product, no personnel required. The drying process dries at low temperature to ensure the survival rate of biological bacteria in the bio-organic fertilizer. The entire equipment only needs 2-6 people to operate. The equipment is suitable for the output of 1-300,000 tons.