Fertilizer granulator is a key tool for improving agricultural production efficiency

fertilizer granulator Apr 18, 2024

Fertilizer granulator is a key agricultural machinery equipment that converts bulk fertilizer raw materials into granular fertilizers through a series of process steps for easy application and storage. In modern agricultural production, fertilizer granulators play an indispensable role, greatly improving the efficiency and quality of agricultural production.

Firstly, the fertilizer granulator achieves precise application of fertilizers. By compressing loose fertilizer raw materials into granules, uniform mixing and distribution of fertilizers can be achieved, ensuring that each piece of land can obtain sufficient nutrients. This precise application not only improves crop yield and quality, but also reduces fertilizer waste and lowers the cost of agricultural production.

Secondly, the fertilizer granulator improves the storage stability of fertilizers. Granular fertilizers are easier to store and transport than bulk fertilizers, and are less susceptible to moisture and oxygen, thereby extending the shelf life of fertilizers. This is crucial for agricultural production, especially in the case of seasonal fertilization and large-scale planting. Stable fertilizer storage can ensure that crops can obtain sufficient nutrients throughout the entire growing season.

In addition, fertilizer granulators can also improve the chemical properties of fertilizers. By adding specific additives during the manufacturing process, the hardness, dissolution rate, and nutrient release rate of fertilizer particles can be adjusted to better meet the needs of different types and growth stages of crops. This customized fertilizer can maximize the nutritional needs of crops and improve the ecological and economic benefits of agricultural production.

In summary, as a key tool in agricultural production, fertilizer granulators play an important role in improving agricultural production efficiency, improving soil quality, and protecting the ecological environment. With the continuous progress of technology and the increasing demand for agricultural production, fertilizer granulators will undoubtedly play a more important role in the future, providing strong support for the modernization process of agriculture. The key process for achieving fertilizer customization in NPK fertilizer production line

The NPK fertilizer production line is a set of process equipment specifically used for producing NPK compound fertilizers. Its main function is to mix various nutrients such as nitrogen (N), phosphorus (P), and potassium (K) in a certain ratio, and make granular compound fertilizers through specific processes. This production line is of great significance in modern agricultural production, as it can achieve customized production of fertilizers and meet the needs of different crops at different growth stages

The Production and Application of Organic Fertilizer Piler in Agriculture

fertilizer granulator Apr 18, 2024

With the increasing emphasis on environmental protection and healthy living, organic agriculture has been widely promoted and applied globally. Organic fertilizers are an indispensable part of organic agriculture, and their production process is environmentally friendly, beneficial to the soil, and helps to improve the quality and yield of agricultural products. As a key equipment in the production process of organic fertilizer, the research and application of organic fertilizer stacker are increasingly valued.

The organic fertilizer turner is a mechanical equipment specifically designed for the treatment of organic waste composting. Its main function is to promote the maturation and fermentation of compost by flipping and stirring compost materials, accelerating the decomposition and transformation process of organic matter. Compared to traditional manual flipping, organic fertilizer flipping machines have the advantages of high work efficiency, saving manpower and time, and easy operation, thus they have been widely used in the field of organic fertilizer production.

The working principle of an organic fertilizer turner is to flip and mix the compost through a stirring device, allowing the compost to come into full contact with the air, accelerating the fermentation and maturation of the compost. At the same time, the organic fertilizer turner can also adjust the humidity, temperature, and oxygen content of the compost, providing good environmental conditions for the production of compost.

In practical applications, organic fertilizer tipping machines are widely used for organic waste treatment and organic fertilizer production in farmland, farms, breeding farms, and other places. The waste treated by organic fertilizer composting machines includes crop straw, livestock manure, food waste, etc. These wastes can be transformed into efficient organic fertilizers after composting treatment, providing nutrients and energy for crop growth.

In addition, the organic fertilizer turner can be customized and improved according to different composting processes and requirements to adapt to different scales and needs of organic fertilizer production. For example, some organic fertilizer tipping machines are equipped with intelligent control systems, which can achieve automated operation and remote monitoring, improve production efficiency and product quality.

Overall, as an important equipment in the production process of organic fertilizer, the organic fertilizer turner not only helps to improve the production efficiency and quality of organic fertilizer, but also promotes sustainable agricultural development and environmental protection. With the continuous progress of technology and the growth of market demand, organic fertilizer stackers will play a more important role in the future, making greater contributions to promoting the transformation and upgrading of the agricultural industry and achieving green development.

What equipment is needed for granulation in NPK mixed fertilizer production line

fertilizer granulator Apr 18, 2024

Bulk mixed fertilizer production line is a kind of fertilizer production line. Nowadays, the application of various fertilizers, organic fertilizers, compound fertilizers, loose mixed fertilizers, etc., are beneficial to plants, crops and soil. Because it contains a variety of nutrients in various fertilizers, it can promote the growth of crops, just like various vegetables. And BB fertilizer is aimed at this channel, leading people to the road to wealth.

BB fertilizer production mainly produces granular fertilizer, which is a fine mixed fertilizer process. Fermentation is not required because its materials come from several kinds of finished fertilizer granules, which can be purchased or produced through npk production lines, which require more organic fertilizer equipment for crushing, compounding and mixing, drying, granulating, cooling, There are several processes such as screening, metering and packaging, and the granulator includes a double roller granulator, a rotary drum granulator, and so on. You will need to mix according to the compatibility guidelines for your fertilizer mix materials. Or blended fertilizers cannot meet the use standards. No matter what you need, it must be produced or formulated as a bulk blend with a high-quality formulation.

What’s more, the process of batch mixed production system is very simple. Because the complete extruded fertilizer production process only needs two fertilizer equipment, the key BB fertilizer mixer and bagging machine for the production of mixed granular fertilizer. Among all fertilizer production lines, fertilizer blending plants with high investment costs are very commercial processes.

First, we confirmed that the material is an NPK material belonging to compound fertilizer. Therefore, it is necessary to choose a suitable fertilizer production line. Bulk mixing production line and npk production line are available.

Second, confirm the capacity. And select the appropriate fertilization equipment to form the fertilizer distribution line.

Finally, we can provide a complete fertilizer blending program or project for free until we meet your needs.

The disc granulator is an efficient tool for improving fertilizer processing efficiency

fertilizer granulator Apr 18, 2024

The disc granulator is a key equipment widely used in the field of fertilizer production. Its main function is to granulate powdered or granular fertilizer raw materials by rotating the disc, making spherical or cylindrical fertilizer particles. This granulation method not only improves the density and uniformity of fertilizers, but also makes them easier to store, transport, and apply, making them an indispensable and important tool in modern agricultural production.

Firstly, the disc granulator has the advantage of efficient production. Its working principle is to place fertilizer raw materials into a rotating disk, and under the action of centrifugal force and friction, the raw materials gradually aggregate and form granular fertilizers. Compared to traditional granulation methods, disc granulators can produce high-quality fertilizer particles in a short period of time, greatly improving production efficiency.

Secondly, the disc granulator has a wide range of applicability. It can handle various types of fertilizer raw materials, including fertilizers, organic fertilizers, compound fertilizers, etc., and can also adjust the parameters of the granulator according to different needs, such as rotation speed, tilt angle, etc., to produce fertilizer particles that meet the requirements. This flexibility has made the disc granulator widely used in agricultural production.

In addition, the fertilizer particles produced by the disc granulator have a regular shape, uniform size, high density and mechanical strength, are not easy to break and pulverize, can maintain stability during storage, transportation, and application, reduce fertilizer loss and waste, improve fertilizer utilization efficiency, and reduce agricultural production costs.

Overall, as an important equipment in the field of fertilizer processing, the disc granulator provides reliable support and guarantee for modern agricultural production with its characteristics of efficient production, wide applicability, and high-quality products. With the continuous development of agricultural production and technological progress, disc granulators will continue to play an important role and make greater contributions to the modernization and sustainable development of agriculture.

The equipment process and product advantages of fertilizer conversion granulator

fertilizer granulator Apr 15, 2024

The main working mode of the fertilizer conversion granulator equipment is wet granulation of pellets. The new type of fertilizer conversion granulator equipment uses a certain amount of water, steam, or gas inside the machine to humidify the basic fertilizer in the cylinder, and then undergoes a chemical reaction and heating process in the compound fertilizer granulation process; Alternatively, in the cold granulation process of compound fertilizer with a small amount of water supplementation, under certain temperature and humidity conditions, the rotational motion of the cylinder can generate squeezing pressure between the material particles and aggregate into balls.

Advantages of fertilizer conversion granulator equipment:

1. The steam drum granulator has a large output elasticity. The drum granulator is cylindrical and has good insulation effect. By using steam to increase the temperature of the material during granulation, the liquid phase required for granulation can be met, which can greatly reduce the moisture content of the material during granulation, reduce the load on the dryer, and improve the overall output of the machine.

2. Multiple variety development, capable of producing compound fertilizers with nitrogen, phosphorus, and potassium nutrients ranging from 20% to 48%, flexible nutrient distribution ratio, high nitrogen compound fertilizers with nitrogen elements above 20%, specialized fertilizers of various brands, organic and inorganic compound fertilizers.

3. The organic fertilizer drum granulator has a wide range of adaptability to production raw materials, and can be used in combination with low solubility (calcium superphosphate, lv calcium chloride, ammonium sulfate, potassium sulfate, rate potassium chloride, etc.) and high solubility (urea, xiao’an, ammonium chloride) raw materials according to requirements. It can also be combined with some organic matter and trace elements. You can also make cat litter.

4. The problem of wall sticking inside the drum granulator is quite serious, which directly affects the movement of materials, affects the ball forming rate and the roundness of particles. In response to this problem, our company has developed a polymer material movable lining on the inner wall of the granulator to solve the problem of material wall sticking, while also playing a role in anti-corrosion and insulation.

The disc granulator is an efficient tool for improving fertilizer processing efficiency

fertilizer granulator Apr 15, 2024

The disc granulator is a key equipment widely used in the field of fertilizer production. Its main function is to granulate powdered or granular fertilizer raw materials by rotating the disc, making spherical or cylindrical fertilizer particles. This granulation method not only improves the density and uniformity of fertilizers, but also makes them easier to store, transport, and apply, making them an indispensable and important tool in modern agricultural production.

Firstly, the disc granulator has the advantage of efficient production. Its working principle is to place fertilizer raw materials into a rotating disk, and under the action of centrifugal force and friction, the raw materials gradually aggregate and form granular fertilizers. Compared to traditional granulation methods, disc granulators can produce high-quality fertilizer particles in a short period of time, greatly improving production efficiency.

Secondly, the disc granulator has a wide range of applicability. It can handle various types of fertilizer raw materials, including fertilizers, organic fertilizers, compound fertilizers, etc., and can also adjust the parameters of the granulator according to different needs, such as rotation speed, tilt angle, etc., to produce fertilizer particles that meet the requirements. This flexibility has made the disc granulator widely used in agricultural production.

In addition, the fertilizer particles produced by the disc granulator have a regular shape, uniform size, high density and mechanical strength, are not easy to break and pulverize, can maintain stability during storage, transportation, and application, reduce fertilizer loss and waste, improve fertilizer utilization efficiency, and reduce agricultural production costs.

Overall, as an important equipment in the field of fertilizer processing, the disc granulator provides reliable support and guarantee for modern agricultural production with its characteristics of efficient production, wide applicability, and high-quality products. With the continuous development of agricultural production and technological progress, disc granulators will continue to play an important role and make greater contributions to the modernization and sustainable development of agriculture.

How to correctly select fertilizer production lines for processing fertilizers in cattle farms?

fertilizer granulator Apr 15, 2024

Fertilizer production line equipment includes: fermentation turning machine, crusher, feeder, horizontal mixer, organic fertilizer granulator, dryer, cooling machine, screening machine, weighing and packaging machine.

How to choose the fertilizer production line correctly? First, we need to understand how fertilizers are produced. Generally speaking, the production of organic fertilizer and npk production line can be divided into four steps crushing-granulation-drying-packaging. These necessary steps also have more extended procedures, such as mixing, cooling, screening, coating, etc. How to choose the fertilizer production line correctly? Let’s take a brief look at it below.

How to choose these production lines usually depends on the raw materials that need to produce fertilizer. For example, in the crushing stage, different crushers are selected according to the moisture content of the raw materials. Generally speaking, for raw materials with high water content, we should choose a semi-wet material crusher for crushing. If it is dry material, such as dry cow dung, sheep manure, etc., we can choose vertical crusher for crushing, if it is to produce npk compound fertilizer, we can choose cage crusher.

In the granulation stage, we usually choose a disc or rotary drum granulator according to the fiber size of the raw material, such as chicken manure. The double roller granulator is used for crude fiber materials, such as sheep manure, straw, etc. During the drying process, if the budget is sufficient, we often recommend that users carry a cooler after the drying process, the main purpose is to prevent the agglomeration phenomenon caused by the overheating of the pellets. In the later stage of granulation, you can choose outer film, polishing and other processes, which belong to the beauty process of finished products, so that the granules are more beautiful, neat and full.

What are the common equipment for livestock manure and organic fertilizer production lines?

fertilizer granulator Apr 15, 2024

With the rapid development of animal husbandry, a large amount of feces and sewage have been generated. The harmful elements in these feces exceed the standard and are difficult to treat with traditional methods of returning farmland. The products produced by the organic fertilizer production line are made from fresh chicken and pig manure as raw materials, without any chemical components. However, chickens and pigs have poor digestion ability and can only consume 25% of the nutrients. The other 75% of the nutrients in feed are excreted with feces, resulting in dry products containing nitrogen, nutrients, potassium, organic matter, amino acids, proteins, and other components.

A livestock manure and organic fertilizer production line can not only meet the local fertilizer demand, but also meet the demand of surrounding markets. Bioorganic fertilizers are widely used in various fields such as farmland, fruit trees, flowers, landscaping, tall grass, and soil improvement, with good results. The government provides subsidies for agriculture and strongly supports this industry, so making investment choices is a very good choice.

What are the common equipment for livestock manure and organic fertilizer production lines?

1. Crushing equipment: New semi wet material crusher – vertical crusher and horizontal crusher, with internal structures of chain and hammer type. No screen, even if the material is crushed from the water, it will not block.

2. Mixing equipment: Mixing mixer – including vertical mixer, horizontal mixer, double shaft strong mixer, drum mixer, etc. The internal mixing structure is divided into blade type, spiral type, etc. Design a suitable mixing structure based on the characteristics of the material. The discharge port is designed for cylinder control and baffle control.

3. Transportation equipment: Belt conveyor – mobile belt conveyor, fixed belt conveyor, etc. Belt conveyor is an economical logistics transportation equipment that forms a rhythmic production line. It has many characteristics such as strong conveying capacity, long conveying distance, simple structure and easy maintenance, and can easily implement programmed control and automated operation.

4. Fermentation tipping equipment: tipping machine, tipping machine – including slot type tipping machine, walking type tipping machine, chain plate tipping machine, forklift tipping machine, track type tipping machine used for biological fermentation tipping work, as well as fermentation tanks.

5. Granulation equipment: Organic fertilizer specialized granulator – including roller extrusion granulator, disc granulator, stirring tooth granulator, drum granulator, round throwing machine, drum granulator, etc. Select a suitable granulator based on the characteristics of the raw materials.

6. Drying and cooling equipment: Rotary dryer – also known as drum dryer, bio organic fertilizer dryer. Because the temperature during organic fertilizer drying cannot exceed 80 ° C, our dryer adopts hot air drying mode. Cooling machine – Similar in appearance to a dryer, but with different materials and performance. The dryer host is made of boiler steel, and the cooling machine host is customized with carbon steel plates.

7. Screening equipment: Screening machine – including drum screening machine and vibrating screening machine. The screening machine is divided into three screens, two-stage screens, etc.

8. Granular coating machine for coating equipment – The main machine has a similar appearance to a drying machine and a cooling machine, but its internal structure differs greatly. The interior of the coating machine is made of stainless steel plate or polypropylene lining. The entire machine includes a matching powder dispenser and oil pump.

9. Automatic packaging equipment: Automatic measuring packaging machine – including spiral and direct current, single head and double head, made of stainless steel and carbon steel, customized according to customer actual needs.

The key process for achieving fertilizer customization in NPK fertilizer production line

fertilizer granulator Apr 15, 2024

The NPK fertilizer production line is a set of process equipment specifically used for producing NPK compound fertilizers. Its main function is to mix various nutrients such as nitrogen (N), phosphorus (P), and potassium (K) in a certain ratio, and make granular compound fertilizers through specific processes. This production line is of great significance in modern agricultural production, as it can achieve customized production of fertilizers, meet the nutrient requirements of different crops at different growth stages, and improve crop yield and quality.

Firstly, the NPK fertilizer production line has achieved automation and intelligence in fertilizer production. By equipping automatic control systems and advanced production equipment, comprehensive monitoring and precise control of the production process can be achieved, ensuring that each batch of compound fertilizers produced has the same nutritional content and quality. This not only improves production efficiency, but also reduces manual errors, ensuring product consistency and stability.

Secondly, the NPK fertilizer production line can flexibly adjust the fertilizer formula and production process. According to the needs of different crops and the nutritional status of the soil, the ratio of N, P, K and other nutrients can be flexibly adjusted, and an appropriate amount of trace elements and bioactive substances can be added to produce customized fertilizer products that are suitable for specific needs. This flexibility enables the NPK fertilizer production line to meet different agricultural production modes and crop planting needs, providing more refined nutrient management solutions for agricultural production.

In addition, the NPK fertilizer production line also has the characteristics of environmental protection and energy conservation. By adopting closed-loop production processes and efficient equipment, the discharge of wastewater, exhaust gas, and solid waste can be minimized to the greatest extent, reducing environmental pollution and resource consumption. Meanwhile, optimized production processes and equipment design can also reduce energy consumption, improve the energy utilization efficiency of the production process, and meet the requirements of sustainable development.

In summary, the NPK fertilizer production line, as a key process equipment for fertilizer production, plays an important role in improving agricultural production efficiency, improving soil quality, and protecting the ecological environment. With the continuous development of agricultural production and technological progress, the NPK fertilizer production line will continue to play an important role, making greater contributions to agricultural modernization and sustainable development.

How to avoid oil leakage from drum dryers during the operation of fertilizer production lines?

fertilizer granulator Apr 15, 2024

The npk production line equipment includes: crusher, feeder, horizontal mixer, double roller granulator, dryer, cooler, screening machine, weighing packaging machine and other equipment. However, whether it is an organic fertilizer production line, a bio-organic fertilizer production line, an npk manufacturing process, an npk blended fertilizer production line, or the production of commodity granular fertilizers, the dryer is indispensable. Today we will learn how to avoid oil leakage from the tumble dryer?

How to avoid oil leakage in organic fertilizer tumble dryer

(1) When the organic fertilizer drum dryer is running, if it is not cleaned in time, it is easy to cause some oil holes on the oil delivery pipe to be blocked by material slag, resulting in an increase in oil pressure in the oil pipe, an increase in the amount of oil sprayed from the oil ring, and it is easy to splash outside the equipment , causing oil leakage inside and outside the whole set of dryer. Therefore, in this case, the tumble dryer must be cleaned and cleaned in time to remove the oil spray holes.

(2) When injecting fuel, the fuel injection valve is increased, and the fuel injection volume is large. Generally, the oil will fall from the oil injection hole to some shafts inside the equipment. At the same time, the high-speed operation of the equipment will cause oil splashing, resulting in dry quality of the equipment and difficulty in operation. In response to this situation, technicians must fine-tune the oil injection link of the dryer to ensure that under the premise of normal oil injection and lubrication of the tumble dryer, no oil shortage and oil temperature will affect the equipment.

(3) When lubricating the dryer, because the oil falls off from the oil leakage ring, the entire equipment will leak oil. In order to eliminate this situation, the dryer sets a rubber plate between the oil ring and the oil hole to completely isolate the splash of the oil event.

(4) It is also possible to replace the parts of the entire tumble dryer, increase the overall area of the oil injection hole, and ensure that the lubrication of the oil shaft will not cause equipment blockage and oil leakage.