Application scope of fermented sheep manure organic fertilizer composting machine

fertilizer granulator Jul 4, 2024

 Application scope of sheep dung organic fertilizer turner

Organic fertilizer plant, lignite humic acid plant, microbial fertilizer plant, sewage treatment plant, large, medium and small farms and other enterprises.

Application of sheep dung compost turning machine

1. Sheep manure fermentation dumper is a common fermentation equipment which uses modern technology to transform agricultural waste, livestock manure and organic domestic waste into bio organic fertilizer. This product is suitable for the production of bio organic fertilizer by surface strip pile fermentation. Its mechanical equipment has the advantages of less investment, low energy consumption, fast fertilizer formation and large output.

2. Put the materials into the fermentation tank, and the materials will be stirred and broken regularly by the compost turning machine, and the organic matter will be decomposed under aerobic conditions. It also has the function of crushing, which greatly saves time and labor, improves the production efficiency and product quality of the organic fertilizer plant, and greatly reduces the cost.

3. Bio organic fertilizer dumper is a kind of bio organic fertilizer, which is made from livestock manure, agricultural waste, sugar mill filter mud, sludge, domestic garbage and other pollutants through the principle of oxygen consumption and fermentation, and then processed by NPK fertilizer granulator to improve soil quality.

4. Sheep manure fermentation turning machine can mix livestock and poultry manure, sludge with microbial preparations, and straw powder evenly, creating a better aerobic environment for the fermentation of materials.

How much does it cost to produce an organic fertilizer production line with an 30000 tons sheep manure

fertilizer granulator Jul 4, 2024

The cost of the fertilizer production line for producing organic fertilizer with an annual output of 30000 tons of sheep manure may vary due to various factors such as region, equipment configuration, technology selection, raw material prices, and labor costs. The following is a rough analysis of cost composition and possible factors that may affect costs:

Equipment cost: including crusher, mixer, fermentation equipment, fertilizer granulator, dryer, screening machine, packaging machine, conveying equipment, etc. These are the main equipment of the organic fertilizer production line, and the cost will vary depending on the size of the equipment, degree of automation, brand, and supplier.

Civil and factory building costs: The construction and decoration costs of buildings such as factories, warehouses, and office areas required for the production line.

Installation cost: The cost of installing and debugging the equipment upon arrival at the site.

Auxiliary system costs: including power system, water supply and drainage system, dust removal system, automation control system, etc.

Cost of environmental protection facilities: Environmental protection facilities such as wastewater treatment, exhaust gas treatment, and noise control.

Labor cost: The wages and benefits of the employees required for the organic fertilizer production line.

Raw material cost: In addition to sheep manure, additional auxiliary materials, microbial agents, etc. may also be required.

Operating costs: including water and electricity costs, maintenance and repair, replacement of vulnerable parts, etc.

Market and sales costs: market research, product promotion, sales channel construction, etc.

Working capital: The cash flow demand during the operation of the organic fertilizer production line.

Risk reserve: to cope with risks such as market fluctuations and unstable raw material supply.

According to market conditions and specific project details, the total investment for an annual production line of 30000 tons of sheep manure organic fertilizer may range from millions of yuan to tens of millions of yuan. To obtain more accurate estimates, it is recommended to contact equipment suppliers and industry experts to provide detailed quotations based on specific production line configurations and technical requirements.

Equipment matching and process flow of an annual production line of 10000 tons of organic fertilizer

fertilizer granulator Jul 4, 2024

The 10000 ton/year organic fertilizer production equipment is a comprehensive system that typically includes multiple key equipment and process flows to ensure efficient production and quality of organic fertilizers. The following is a detailed answer about the main components and characteristics of the 10000 ton/year organic fertilizer production equipment:

Main supporting equipment for 10000 tons/year organic fertilizer production equipment

Fermentation and flipping machine: This equipment is the core equipment in organic fertilizer production, used for the fermentation and flipping of materials. It has the advantages of high accumulation of fermentation materials, large flipping yield, and thorough flipping of materials, making it suitable for large-scale organic fertilizer fermentation. The power of the equipment varies according to production needs, with common motor powers ranging from 7.5kw to 11.0kw.

Organic fertilizer crusher: used to crush fermented materials to achieve a uniform state. A large semi wet material crusher is a common choice, with an electric motor power of up to 21kw and an hourly output of 3-5 tons.

Organic fertilizer mixer: The mixer mixes the crushed materials with various raw materials such as nitrogen, phosphorus, potassium inorganic fertilizers, and other additives in a certain proportion. The horizontal mixer model 900 is a commonly used choice, with an electric motor power of 7.5kw.

Organic fertilizer granulator: Granulates the mixed materials into granular products suitable for transportation and storage. The disc granulator is a commonly used equipment, with an electric motor power of 11kw and an hourly output of 5-6 tons.

Organic fertilizer dryer: further removes the moisture content inside the processed material particles to meet the moisture content standard. A rotary dryer is a common choice, with a length of 12 meters and an electric motor power of 11kw.

Organic fertilizer cooler: Cools the dried granular materials for easy storage and transportation.

Screening machine: There may be differences in the size of the particle materials produced from the granulation process, and unqualified particles need to be screened out through the screening machine for secondary processing.

Coating machine: Wrap a layer of thin film on the surface of material particles, which is beneficial for particle shape reinforcement and appearance improvement.

Packaging machine: Weighs and packages material particles that have undergone a series of processing. The automatic packaging scale is controlled by a microcomputer and has functions such as high weighing accuracy, automatic clamping, and sewing.

The process flow of the 10000 ton/year organic fertilizer production equipment usually includes steps such as raw material fermentation, automatic batching of raw materials using computer belt scales, crushing, mixing, granulation, drying, cooling, screening, coating, and packaging. Through these steps, the raw materials are transformed into high-quality organic fertilizer products.

The 10000 ton/year organic fertilizer production equipment is a comprehensive system that requires selecting appropriate equipment and process flow based on production demand and market conditions to ensure efficient production and quality of organic fertilizers.

Granulation process and installation plan of NPK fertilizer production equipment

fertilizer granulator Jul 4, 2024

The user has purchased NPK fertilizer manufacturing process, and after the installation of the equipment, it needs to carry out trial run or trial production. In the process of trial production, we need to constantly adjust and modify to produce high-quality and qualified fertilizer materials. So what should we pay attention to in the process of fertilizer production equipment operation?

What should be paid attention to in the installation and commissioning of fertilizer equipment

1. Attention should be paid to the installation of fertilizer equipment, which should be installed on a horizontal concrete foundation and fixed with anchor bolts.

2. When installing fertilizer equipment, the main body should be vertical to the horizontal.

3. After installation, check whether the bolts of each part are loose and whether the main engine compartment door is tight. If so, tighten it.

4. We should carry out according to the power of fertilizer equipment, and configure the power line and control switch according to the power of equipment.

5. Finally, we should pay attention to that after the installation and inspection, the NPK fertilizer granulator will carry out the no-load test run, and the production can be started when the test run is normal.
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The process flow of processing fertilizer in chicken manure organic fertilizer production line

fertilizer granulator Jul 4, 2024

The production process of chicken manure organic fertilizer production line equipment and the environmental advantages it brings. Organic fertilizer, as an important agricultural resource, can not only improve soil quality and increase crop yield, but also reduce the impact of chemical fertilizers on the environment. It can be said to be an important support for the sustainable development of modern agriculture.

1、 Raw material collection and processing

The production process of chicken manure organic fertilizer production line starts from the collection and processing of raw materials. These raw materials include organic waste such as agricultural waste, livestock manure, and plant straw. These wastes are processed through composting and other methods, decomposed and fermented, and gradually transformed into organic matter, providing a foundation for the subsequent production of chicken manure organic fertilizers.

2、 Fermentation treatment

During this process, chicken manure will be stacked in the fermentation pile, and through the action of microorganisms, organic matter will gradually decompose into organic acids, ammonia, and other substances. This process requires attention to controlling temperature, ventilation, and other conditions to promote microbial growth and organic matter decomposition.

3、 Flipping and conditioning

The fermentation process usually requires multiple flipping and conditioning to ensure uniformity and sufficient oxygen supply inside the material pile. This process helps to accelerate the fermentation process and improve the efficiency of organic matter decomposition. In this step, it is necessary to use equipment such as organic fertilizer turners for operation to reduce manual labor intensity.

4、 Drying and crushing

The organic fertilizer after fermentation has a high moisture content and needs to be dried. The drying process usually uses equipment such as a rotary dryer to evaporate the moisture in the fertilizer and achieve a suitable storage level. Subsequently, the dry organic fertilizer will be sent into a crusher for fine crushing treatment, ensuring that the particle size of the fertilizer is moderate and convenient for application.

5、 Packaging and storage

After drying and crushing, organic fertilizers will be packaged for transportation and storage. Common packaging methods include bagging, bulk packaging, etc., which should be selected according to actual needs. In addition, quality testing is required before packaging to ensure that organic fertilizers meet national standards.

Through the above steps, the equipment of the chicken manure organic fertilizer production line has completed the entire production process from raw material collection to finished product packaging. In this process, the coordination and application of various professional equipment played a crucial role, not only improving production efficiency, but also ensuring the quality and stability of organic fertilizers.

What kind of flipping equipment is suitable for producing cow manure annually as organic fertilizer

fertilizer granulator Jul 4, 2024

When producing 10000 tons of cow manure per year for organic fertilizer, the accompanying overturning equipment is one of the key links. The following is a clear answer about the overturning equipment:

Slot type stacker:

Function: A mechanical equipment specifically designed for organic fertilizer processing, with the core function of efficiently composting organic waste, achieving rapid fermentation, decomposition, and transformation of organic waste.

Advantages of slot type stacker:

Improving production efficiency: Compared to traditional manual composting methods, slot type composting machines can quickly process a large amount of organic fertilizer.

Ensure fertilizer quality: The processed organic fertilizer has stable quality and balanced nutrients.

Reduce labor intensity: Reduce the labor intensity of workers.

Resource conservation: achieving the resource utilization of organic waste and reducing environmental pollution.

The scope of application of slot type tipping machine: various types of organic waste treatment, including cow manure.

Self moving stacker:

Classification: It is divided into two types: tracked stacker and wheeled stacker.

Function: The fermentation equipment in the complete set of equipment for producing bio organic fertilizers, which can perform flipping, fluffiness, and stacking of fertilizer based raw materials

Advantages of self-propelled stacker:

Advanced fermentation technology: designed using the principle of microbial oxygen consumption fermentation.

High efficiency: The mini machine can mix 400-500 cubic meters of fresh cow manure per hour, equivalent to a large amount of manual labor.

Easy to control: One person can control and drive the vehicle, with good rigidity, balanced force, and safe and reliable performance.

Specification and quantity of organic fertilizer flipping equipment

Specifications: Based on the production scale of 10000 tons of cow manure per year, appropriate specifications of flipping equipment need to be selected. The specific specifications need to be customized based on factors such as production site, raw material characteristics, and product requirements.

Quantity: The number of flipping equipment should be comprehensively considered based on factors such as production scale, equipment efficiency, and working time. Multiple overturning equipment may need to be configured to meet production needs.

When producing 10000 tons of cow manure per year for organic fertilizer, the supporting overturning equipment should be a trough type overturning machine or a self-propelled overturning machine. These devices have advantages such as high efficiency, environmental protection, energy conservation, and safety, and can meet the needs of large-scale production. The specifications and quantity of specific equipment need to be customized according to the actual situation to ensure production efficiency and product quality.

Using organic fertilizer equipment to make animal manure into bio organic fertilizer

fertilizer granulator Jul 4, 2024

The organic fertilizer manufacturing process is suitable for chicken manure, duck manure, goose manure, pig manure, cow manure, sheep manure, pigeon manure, rabbit manure and other common animal manure to produce organic fertilizer. If 10-20% plant straw is added, the effect is better.

Treatment methods of organic fertilizer manufacturing process

1. Raw materials: livestock manure, straw powder (grass powder, sawdust, bran, mushroom substrate, cake), starter, organic fertilizer equipment.

2. Production method: Sprinkle 20-30 cm of manure. After sprinkling straw powder, sprinkle the manure starter diluent. Spread the manure, straw powder, and diluted bacterial liquid again. After turning all over, check the dry humidity of the fermented material. , The dry humidity is about 60%, that is, hold the fermented material tightly with your hands, and feel that there is watermark on your hand but no water drops. If the fermented material is too dry, splash an appropriate amount of water when turning it again, the fermented material is too wet, you can add it Dry excrement or dry soil can be used. After mixing, pile up and cover with a layer of straw or film for fermentation. Use the compost turning machine to process the fermented materials on time.

3. Fermentation time: 7-10 days in summer, 10-15 days in spring and autumn, and fermentation in plastic greenhouse in winter. During the fermentation process, there was an obvious warming process, the fermented organic fertilizer was dark brown, and the odor was reduced.
Fermented organic fertilizer

1. Mix the starter and fermentation material evenly in proportion to start fermentation.

2. The fermentation process needs oxygen supply. The compost dumper is used to turn the materials and increase the oxygen supply. Generally, the fermentation can be completed in 5-7 days.

The organic fertilizer fermented by this method can be directly used as base fertilizer for crops. If further processing, it also needs other organic fertilizer equipment, fertilizer granulator granulation, drying, cooling, bagging and selling as commercial fertilizer.