How to ferment and turn over raw materials for Organic fertilizer composter

fertilizer granulator Aug 5, 2023

The Organic fertilizer composter is low in cost, simple in operation, and completely controlled by computer. It can change the adjustment of heat preservation and supply of its equipment to the material room according to different seasons to create an environment suitable for the growth of beneficial bacteria. It also uses high-tech technology to make the fermentation cycle of materials in 5 to 6 days, which is completely unaffected by the climate, greatly shortening the fermentation cycle and saving costs.

How to ferment and turn over raw materials for Organic fertilizer composter

1. The role of stirring in raw material conditioning

In fertilizer production, it is necessary to add some auxiliary materials to adjust the carbon nitrogen ratio, acidity, and water content of the raw materials. The main raw materials and various auxiliary materials are roughly stacked together in proportion, and can be mixed evenly through a stacker to achieve the purpose of tempering.

2. Adjusting the temperature of the raw material pile

During the operation of the Organic fertilizer composter, the raw material particles are fully contacted and mixed with the air, and a large amount of fresh air can be stored in the raw material pile, which helps aerobic microorganisms actively generate fermentation heat and improve the stack temperature; When the temperature is high, supplementing fresh air can lower the chimney temperature. A state of alternating medium temperature, high temperature, medium temperature, and high temperature is formed, and various beneficial microorganisms grow and reproduce within the temperature range applicable to the beneficial microorganisms.

3. Improving the permeability of raw material piles

The Organic fertilizer composter can process the material into small pieces, making the thick and dense raw material pile fluffy and elastic, forming appropriate porosity.

4. Adjusting the moisture content of the raw material pile

The suitable water content for raw material fermentation is more than 55%, and the water content standard for finished Manure is less than 20%. During the fermentation process, biochemical reaction will produce new water, and the consumption of microorganisms on raw materials will cause the water to lose its carrier and become free. Therefore, the moisture content decreases in a timely manner during the fertilizer preparation process. In addition to the evaporation caused by heat conduction, the Organic fertilizer composter will turn over the raw materials to form a forced water vapor emission.

5. Special requirements for achieving composting processes

For example, crushing raw materials, giving a certain shape to the raw material pile, or achieving quantitative replacement of raw materials.

The Organic fertilizer composter is an environmental protection and energy saving equipment, with low energy consumption, ensuring zero pollution and deodorization in only one day. This equipment can cultivate various soil friendly biological bacteria and improve soil quality. It can also continuously reproduce in the soil, allowing crops to absorb more nutrients and improve soil fertility and long-term effects.

Operation mode of slot type organic fertilizer composting turnner

fertilizer granulator May 24, 2023

The trough compost windrow turner works on the fermentation trough and is usually driven by motor. Due to the high-speed rotation of the drum, the blades on the drum crush, mix and stir the fermentation materials in the fermentation trough, and the materials are thrown backward by the drum and stacked loosely. Through the electric drive device, the tumbling machine can realize the automatic lifting and rotation of the drum. The organic fertilizer machine can move from one fermentation tank to another by moving the crane, and one trough compost windrow turner can be used for multiple fermentation trough.

Preparation work before using the trough compost windrow turner:

1. Build two 1.5-1.8m high, unlimited length, 2-10M between the two walls.

2. Set light track on the wall.

3. The track is equipped with self-propelled tilting machine which can move forward and backward, left and right, up and down.

4. Mix livestock and poultry manure with microbial fermentation agent or fermented old materials, and turn the materials in the trough once a day with a speed of 2-5M / min, so as to fill oxygen and materials in the fertilizer production process. Fresh animal manure enters the trough from one side and moves to the other side of the tank continuously by the organic fertilizer machine to form decomposed organic fertilizer. 

The process of fermenting organic fertilizers using a compost turning machine

fertilizer granulator May 12, 2023

Organic fertilizer fermentation compost windrow turner has many functions, but no matter how many functions, we all need to use it correctly. We must master the correct method when using it. If you don’t master the correct method, you can’t make the organic fertilizer windrow turner play its role completely. What are the correct use methods of organic fertilizer windrow turner?

Usage of trough compost windrow turner:
1. Check whether the oil system and lubrication system are unblocked. If not, inform the maintenance personnel to repair immediately;
2. Check whether the oil in the oil tank is enough, if not, add enough
3. Check whether there is leakage in the hydraulic system. Before starting up, carefully check whether all parts of the mechanism are in good condition, whether the position of each transmission handle and speed change handle is correct, and carefully lubricate and maintain the machinery as required.
4. Pay attention to observe the machine and make all preparations before starting the machine;
5. Before starting the machine, turn the parts of the machine that can rotate, observe whether there is any abnormality during the mechanical rotation, and timely inform the maintenance personnel to repair the situation
6. When the organic fertilizer machine is started, first turn on the power switch to make the machine power on, and then turn on the switch of the electric oil pump and each motor for trial implementation. After stopping the rail change vehicle, the operation can be carried out on the machine frame
7. During the operation of the equipment, if the main shaft vibrates, the noise is large, the pressure is high, the temperature is more than 65 ° C, and other abnormal conditions are found, check the situation with the machine maintenance personnel immediately, and take time to deal with it;
8. In case of mechanical failure, relevant personnel shall be informed immediately to find out the cause and eliminate the fault. It is not allowed to handle without authorization. It is strictly forbidden to work with the equipment with defects.
9. When the work is finished and the machine is stopped, the fan should be shut down first and the drum should be operated for 2-3 minutes to desliminate before shutdown. Then do a good job of maintenance, brush away the iron dust, lubricate and add oil, cut off the power supply.

Points to note when using the compost windrow turner

fertilizer granulator May 12, 2023

There are many precautions when using the compost windrow turner after purchasing. You can use it without just assembling the compost windrow turner. It is necessary to train professional operators to operate the compost windrow turner safely in the future. At the same time, Professional repair personnel are also needed, so that the condition for repairing the compost windrow turner can be immediately repaired when the compost windrow turner is defective, and there are ways to deal with the various problems that the equipment may present, and the same must be paid attention to when the compost windrow turner is produced. Only under the guarantee of safety can better work. Here are some points that should be paid attention to when using the compost windrow turner:

(1) Grasp the function of the device. Understand the operation method, protection method, production capacity and application scope of the compost windrow turner, understand the effect of all the equipment controllers and alarm devices, and be sure to read the “Warning” carefully, and pay attention to the organic fertilizer equipment under low pressure, high temperature, etc. Safety accidents will occur during operation. The dumper is used in the fermentation and decomposing of raw materials in the fertilizer production process.

(2) Understand the operating procedures. The safe production of the compost windrow turner depends on the careful operation of the operator and the grasp of the technical functions of the equipment. Therefore, understand and grasp the operating requirements of the compost windrow turner, the hidden dangers and preventive measures at the job site, and discuss such issues with the management personnel. It is the responsibility of every operator.

(3) Check before launch. Before starting the compost windrow turner, you must acknowledge that the protection device is safe and undamaged, check whether the oil system is normal, whether there is oil leakage, and check whether the components in the compost windrow turner are fastened, etc., to ensure that the equipment is free of any hidden dangers Start again.
Want to know more organic fertilizer machine please contact us!

Characteristics of Organic Fertilizer Fermentation by Chicken Manure Dumping Machine

fertilizer granulator Apr 18, 2023

Chicken manure is a relatively high-quality organic fertilizer raw material, which is inactivated and deodorized during the process of decomposition, which requires the use of fermentation and flipping equipment.

Chicken manure fermentation and tipping machines are widely used in China, such as slot type tipping machines, forklift tipping machines, track type tipping machines, walking type tipping machines, organic fertilizer fermentation tanks, wheel type tipping machines, and chain plate type tipping machines. They are all equipment used in chicken manure fermentation and organic fertilizer in breeding farms. Friends of breeding farms can choose corresponding fermentation and tipping equipment according to their own needs.

The chicken manure organic fertilizer equipment ferments fresh chicken manure with a moisture content of 65% to 85% and an appropriate amount of auxiliary materials (dry straw, crushed grass, dry chicken manure, etc.) in a fermentation tank, while fully stirring with a fermentation equipment (mixer); The tilter continuously tilts the pile to adjust the water content and carbon to nitrogen ratio. The mixed fresh chicken manure is fermented for 7 days under suitable temperature and oxygen conditions, and then sent to the organic fertilizer dryer. The chicken manure block is in full contact with hot air and quickly loses surface moisture. Due to the high-speed rotating crushing equipment inside the dryer, the chicken manure block is constantly crushed and dehydrated, completing the drying process.

On the basis of absorbing traditional compost fermentation processes and combining the strong advantages of equipment research and manufacturing, after years of research and testing, organic fertilizer equipment has been developed. This equipment has the characteristic of full automation. It involves crushing, stirring, granulating, drying, cooling, screening, coating, packaging, and other processing of fermented and decomposed compost, in order to truly harmless treat the materials and produce commercial organic fertilizer particles.

The environmental issue has touched the hearts of countless people, and our chicken manure fermentation organic fertilizer equipment has responded to this issue, playing an environmental role in agricultural production. In the past, when people did not pay enough attention to environmental protection, a large amount of chemical fertilizers were used, which caused serious soil pollution and also led to a large number of chemical pollution sources in the fertilizer industry. This not only poses a threat to the soil, but also poses a threat to people’s physical health. That’s why the country vigorously controls pollution and advocates the use of organic fertilizers.

Farm often uses organic composting machines to ferment agricultural waste

fertilizer granulator Apr 11, 2023

Agriculture is always the top priority, and only by developing agriculture well can we have more confidence to develop other technologies. Therefore, our country’s agricultural policies are also quite good. However, due to years of excessive use of fertilizers, the problem of soil compaction is becoming increasingly serious, which is why there is a strong support for organic fertilizers. Organic fertilizer equipment is specialized in producing organic fertilizers, Organic fertilizers are also very effective in solving the problem of soil compaction and increasing soil organic matter, so it can be seen that the development of organic fertilizers in the future is very good. To achieve circular and safe development in agriculture, it is necessary to use more organic fertilizers to increase the content of soil organic matter.

Organic fertilizer fermentation equipment is a production line composed of multiple equipment links, and the higher the output, the larger the equipment model. The price of different configurations is naturally higher than that of small output. A set of organic fertilizer fermentation equipment is not a fixed set of equipment, but needs to be determined based on the on-site site and materials. For example, chicken manure has a high amount of moisture, and during fermentation, the moisture must be reduced. Corn cobs that are crushed with straw can be added, otherwise they cannot be made into particles; Sheep manure is relatively dry, and when fermenting, it can be directly granulated without the need for adding straw or other materials. The equipment used varies depending on the process.

Special functions of organic fertilizer composting machine:

1. The control cabinet is centrally controlled and can achieve manual or automatic control functions.

2. Equipped with a soft starter, low impact load during startup.

3. Equipped with a gear shifting hydraulic lifting system.

4. The gear teeth are sturdy and durable, with certain crushing and mixing functions for materials.

5. The limit travel switch plays a safety and limit role.

The organic fertilizer composting machine is suitable for aerobic fermentation and can be used in conjunction with solar fermentation chambers, fermentation tanks, and transfer machines. When used in conjunction with transfer machines, it can achieve the function of multiple tanks in one machine. The fermentation tanks it is equipped with can continuously discharge or batch discharge, with high efficiency, stable operation, durability, and even flipping.

Fermentation treatment of chicken manure using a tank type organic fertilizer composter

fertilizer granulator Mar 20, 2023

Fermentation treatment of chicken manure using a tank type organic fertilizer composter

Chicken manure has a high nutritional value compared to other animal manure. However, due to the presence of parasites and infectious bacteria in raw chicken manure, it cannot be directly applied to farmland and must be processed. Common methods include drying and natural drying. The processed chicken manure can be used as feed or fertilizer.

What are the benefits of using a tank type organic fertilizer composter to ferment organic fertilizer

1. Ventilation

The oxygen source of microorganisms is the air layer around them. When oxygen is consumed, CO2 emitted by microbial cells will replace the position of oxygen. Later, the oxygen around the microorganism runs out. If there is no “fresh” air to replace, anaerobic conditions will prevail, creating a foul odor. Therefore, the primary goal of ventilation equipment design is to update the gas environment at a certain rate, so that microorganisms can receive an adequate supply of oxygen.

2. Material turnover

The physical movement of the stack (also known as “agitation”) is achieved through two ways, namely, flipping and stirring. During the flipping process, the material particles are constantly flipped up and down. The stirring process updates the gas around the material particles.

3. Gas replacement During the process of maintaining static state of certain materials, the air layer surrounding the materials is constantly diluted or replaced by the gas generated by the material stack. Therefore, “forced ventilation” has great significance in such composting systems.

4. Cooling to remove excess moisture

In winter, white smoke often overflows from the pile during composting, indicating that it will warm up during fermentation, but only under suitable temperature conditions can beneficial fermentation bacteria multiply rapidly. Therefore, composting can promote the evaporation of excess water, thereby reducing temperature.

5. One machine is used in multiple tanks, with good processing capacity. The tank type composting machine can walk back and forth on the fermentation tank and shift the fermentation tank from side to side, so it has strong processing capacity. The hydraulic trough type stacker can also be lifted and lowered according to the height of the compost material stack, with flexible operation.

What are the common compost fermentation equipment and what is the specific role in the fermentation process

fertilizer granulator Mar 4, 2023

What are the common compost fermentation equipment and what is the specific role in the fermentation process

Composting process, also known as fermentation process, refers to the degradation and stabilization of organic waste under the proper water content, oxygen concentration and other conditions through the action of microorganisms, so as to achieve the purpose of killing parasitic eggs and harmful microorganisms, reducing volatile substances in waste, and at the same time making the organic matter loose for safe treatment and preservation. Because the materials processed by compost fermentation do not contain pathogenic bacteria and weed seeds, they are suitable for application in soil to improve soil conditions.

Composting fermentation process generally includes fermentation, composting, aeration and other links. The equipment used in these links varies with the type of compost. Stack-type composting is to agitate the material by riding the tipper on the stack, thus playing the role of aeration to achieve the purpose of fermentation. Therefore, the device configuration is relatively simple and the function is single. The tank type aerobic fermentation has a distribution system, a tipping system, an aeration system, etc. The equipment is relatively complete, including: distribution truck, organic fertilizer composter, mobile crane, an aeration system, etc. Let’s introduce the functions of these equipment in the fermentation process.

1、 Organic fertilizer composter. In order to meet the requirements of moisture, acidity and alkalinity in material fermentation, some microbial fermenters need to be added. The tipping machine can give full play to its mixing function, so that the mixing operation can achieve the purpose of uniform mixing, stirring and removing the bottom. It can also improve the permeability of raw materials, make the raw materials become fluffy and elastic, absorb a lot of air at the same time, and raise the temperature of the fertilizer pile. If the temperature is too high, it can also absorb fresh air, so that the temperature can be reduced again, In this way, the alternating state of medium and high temperature is formed, which is beneficial to the growth and reproduction of microorganisms.

2、 Cloth truck. The function of the distributor truck is to evenly distribute the materials in the fermentation tank, so that the forklift does not have to enter and leave the fermentation tank frequently, reduce the cost of raw material transfer, and improve the work efficiency.

3、 Move the vehicle. Each tank-type aerobic fermentation system is generally composed of 8-10 fermentation tanks. However, there is only one tipping machine. In order to save equipment investment, multiple fermentation tanks share one organic fertilizer composter. This requires that the tipping machine be switched between different fermentation tanks. The moving crane plays the role of moving the tipping machine and the distribution truck from one tank to another.

4、 Aeration system. The function of the aeration system is to ventilate and aerate the fermentation materials in the tank, so that the microorganisms in the materials can interact with oxygen, and then make the materials fully ferment to produce valuable humus. The fermentation days can be shortened by aeration.

It can be seen from the above introduction that the organic fertilizer tipping machine plays an important role in the whole compost fermentation process. It is necessary to buy a good tipping machine. The dumping effect is good and the efficiency is high. It also has the functions of mixing, crushing and displacement. It also organically combines the electro-hydraulic technology and has a high degree of automation. It realizes the functions of central remote control and one-button operation. According to the needs of users, it can also realize the real-time transmission of temperature, moisture, oxygen content, etc. in the pile.

How can cow dung be fermented into organic fertilizer? What machines are needed?

fertilizer granulator Mar 4, 2023

lthough cow dung is a good raw material for organic fertilizer, if it is not fermented, it will still emit a bad smell, and will cause disease and insect pests and the risk of burning roots and seedlings. In fact, in recent years, with people’s attention to green and healthy food, the sales market of organic fertilizer is also getting better and better. Let’s see how cow dung can be made into organic fertilizer.

First of all, we should carry out fermentation. The main purpose of fermentation is to make the cow dung fully decompose at high temperature, so that the bacteria and weed seeds in the dung will be eliminated. The same beneficial fermentation bacteria added will multiply a large number of beneficial microorganisms and improve the various beneficial trace elements of organic fertilizer. During fermentation, we should adjust the carbon and nitrogen ratio of about 25:1, water content of about 55%, and then put in the fermentation agent, The fermentation cycle is about 15-20 days. During this period, it is necessary to carry out regular mixing and temperature control to make the raw materials better contact with oxygen, so as to achieve the goal of accelerating fermentation and ripening. If it is a small amount of operation, we can use manpower or a small agricultural forklift to carry out the tipping treatment. If the amount is large, we need to use a professional cow manure organic fertilizer composter. After the end of the fermentation cycle, our cow manure organic fertilizer will be fermented. However, the organic fertilizer fermented in this way is relatively crude, only suitable for self-use or short-distance sales, and the profit point is also very low. If it can be made into commercial organic fertilizer, the profit per ton should be at least 200-300.

If we want to produce commercialized organic fertilizer, we need to carry out further processing. Powdery organic fertilizer needs to be broken into powder by using cow manure organic fertilizer crusher, and granular organic fertilizer needs to be made into cow manure granular fertilizer by using organic fertilizer granulator. Therefore, we need to determine the production process of organic fertilizer according to the market situation, and determine the production process, so we can configure a complete set of equipment production plan targeted.

Operation skills and structure configuration of trough type organic fertilizer composter

fertilizer granulator Mar 4, 2023

The trough-type organic fertilizer composter has a reasonable overall structure, good rigidity, balanced stress, concise, solid, safe and reliable performance, easy operation, and strong applicability to the site. Except for the thick frame, all parts are standard parts, which is convenient for use and maintenance.

Trough-type composter solves the problems of difficult granulation of biological coarse fiber and poor effect. The main machine adopts belt drive, and the ring mold adopts quick-release hoop type. To ensure uniform feeding, the door cover is equipped with a forced feeder, and the designed fully automatic control electric heating device can immediately adjust the dry and humidity of the material. The pressure angle can be automatically adjusted by using the principle of two-way rotation of the thrust bearing, so that the material will not be squeezed or stuffy.

Adjust the clearance between the composter template and the pressure wheel, and the proper pressure can make the ripening degree and compactness of the particles reach a good effect. The tipping machine carries out high wear-resistant heat treatment on the flat die and press roll. The cost of high wear-resistant parts is relatively low, the particle forming rate is high, and the particle strength is high.

The structural configuration of the trough type organic fertilizer composter is as follows:

It is composed of transmission device, lifting device, walking device, tipping device, transfer vehicle and other main components.

The motor directly transmits the power to the cycloidal pinwheel reducer through the sprocket to the tipping drum. The mixing blades on the drum are spirally distributed, which can turn and stir the materials in the fermentation tank to a distance of 0.7-1m, achieving the effect of fast tipping speed and uniform mixing, so as to achieve full contact between the materials and the air, making the fermentation effect of the materials better.

Power transmission device: This device is composed of motor, reducer, sprocket, bearing seat, main shaft, etc. It is an important device to provide power for the tipping drum. Traveling device: the device is composed of traveling motor, transmission gear, transmission shaft, traveling sprocket, etc. Lifting device: the device is composed of winch, coupling, transmission shaft, bearing seat, etc.

Overturning device: the device is composed of sprocket, support arm, overturning drum, etc. Transfer vehicle: This device is composed of traveling motor, transmission gear, transmission shaft, traveling wheel, etc. It provides a temporary carrier for the slot change of the tipping machine.

At present, many pig farms set sewage pipes underground, which does not occupy the ground area and can separate the sewage pipes, that is, set underground sewage pipes; The blister dung process and the leaky floor are both better ways to treat the underground sewage.