Designing of the bio fertilizer production

fertilizer granulator Nov 13, 2019

The designing of the bio fertilizer production line improve the bio organic fertilizer production efficiency.And it uses the fertilizer manufacturing technology to finish the producing process.The organic fertilizer and the npk compound fertilizer all can be produced by using the fertilizer manufacturing technology.Different type fertilizer production line is also designed and in the different type lines are also equipped with different type fertilizer equipment to produce the organic fertilizer granulator or compound fertilizer granulator.The bio fertilizer is also seem to be an organic fertilizer,but the fertilizer manufacturing process of a little differences from the organic fertilizer and  npk fertilizer production.There we share the bio fertilizer production.
In the bio fertilizer production,the choice of raw materials can be all kinds of livestock manure and all kinds of wastes.The basic formula of bio organic fertilizer production varies with the types and equipment.

Fertilizer manufacturing process

fertilizer granulator Nov 13, 2019

The organic fertilizer machines are designed for producing the organci fertilizer,and the organic fertilizer is widely used in all over the world,which it improves the agricultural development.Organic agriculture is based on certain organic agricultural production standards.It does not use genetically engineered organisms and their products in production.It does not use chemically synthesized pesticides,fertilizers,growth regulators,feed additives,etc.Following natural rules and ecological principles.A method of agricultural production that containes the balance between farming and agriculture and uses a range of sustainable agricultural technologies to maintain a stable agricultural production system.
The fertilizer manufacturing process developed more mature and its development plays an important role in the process of the organic agriculture develop.All types of fertilizer machines are designed by the fertilizer machine engineers.The using of the fertilizer manufacturing process can help the fertilizer producer produce the fertilizer granulator higher efficient and save more time .

Taking the organic fertilizer production line as an example,the organic fertilizer production is a little complex compared to the chemical fertilizer granulator.Using the organic fertilizer manufacturing technology which it is equipped the organic fertilizer machine are suitable for producing the organic fertilizer granulator,improve the working efficient and solve many problems.For example,producing the organic fertilizer granulator,sometine it needs to ferment the raw material for sometime,but the result will be not so good.Well,using the fermentation compost turner machine to ferment the raw material is not only can reduce the time of fermenting,it also can make the raw material fermented uniformally.What’s more,when we produce the organic fertilizer granulator we can use the rotary drum granulator machine to produce the organic fertilizer granulator,which this type fertilizer granulator machine to be designed for producing the organic fertilizer granulator or inorganic fertilizer granulator.
Bio fertilizer and organic agriculture from the definition of organic agriculture,we can see that organic agriculture is more complicated and more demanding than traditional agriculture.To solve these problems,organic agriculture can develop faster and better.It is bound to require higher production technology to match it.

As the professional fertilizer machine manufacturers,we are also our products can help the fertilizer producer more.So our engineer also design the new fertilizer machines and fertilizer manufacturing technology according to the change of the agriculture.And our main products are the fertilizer granulator machine and the all types of different fertilizer production lines.Such as the bio fertilizer production and npk fertilizer production.

Mechanism and purchase of the compost windrow turner?

fertilizer granulator Nov 13, 2019

Compost windrow turner can effectively mix the viscous stored feces with microbial agents and straw powder. It can not only meet the requirements of environmental protection, but also increase the content of soil organic matter, loosen the soil, improve the soil, and form a high standard farmland. The reasonable utilization of agricultural wastes by driving dumper, the improvement of agricultural and rural environment, the realization of zero emission harmless production mode in the farm, and the healthy and sustainable development of livestock and poultry breeding industry.

The compost windrow turner adopts four-wheel walking design, which can move forward, backward and turn, and is operated and driven by one person. In the organic fertilizer production process, the whole vehicle rides on the long and pre stacked fertilizer base, and the revolving knife shaft hung under the frame is used to mix, fluff and move the fertilizer base raw materials. After the vehicle passes, it becomes a new strip pile. It can be carried out in the open field or in the workshop shed. A major technological breakthrough of the machine is to integrate the crushing function of the material in the later stage of fermentation.

With the gradual dehydration of materials, the cutter shaft equipped with crushing device can effectively crush the plates formed in the fermentation process of fertilizer, which not only saves a crusher, but also greatly improves the crushing efficiency, reduces the cost, and fundamentally solves the problem that the production capacity is subject to the crushing mechanism.

When purchasing the compost windrow turner, we must choose professional organic fertilizer machine manufacturers and professional organic fertilizer manufacturers. Equipment manufacturers will provide customers with the most professional advice on the purchase of organic fertilizer equipment, saving you unnecessary investment. Zhengzhou Tianci Heavy Industry Machinery Co., Ltd. is a modern enterprise specialized in selling all kinds of fertilizer equipment and fertilizer production process. It has 20 years of machinery manufacturing experience. And it can provide a series of services for fertilizer enterprises, such as plant design, process improvement, equipment production, installation, debugging, formula, etc. the products cover all parts of the country, and some products have been exported

What is the working principle of crawler compost windrow turner?

fertilizer granulator Nov 13, 2019

Crawler compost windrow turner is one of the most common organic fertilizer machines in the fertilizer production process. It is the core organic fertilizer machine for the industrial harmless treatment of animal husbandry, urban garbage and urban sewage sludge. The machine has reasonable design structure, high efficiency, low energy consumption, high degree of automation, convenient use, low cost and wide application. It is a kind of high-efficiency machine welcomed by users.

The crawler type compost windrow turner adopts four-wheel walking design, which can advance, reverse and turn, and is operated and driven by one person. During driving, the whole vehicle is mounted on the long strip fertilizer machine before being piled up. The rotating knife hung under the machine is used to mix, fluff and move the raw materials of the fertilizer machine. After passing the car, a new strip pile is formed, which can be operated in the open field or in the workshop shed.
The compost windrow turner is equipped with drum and knife teeth, which is mainly used for plane stacking fermentation. It has double functions of turning and breaking. It can not only evenly turn and mix the materials and strains such as fecal base material, sludge, etc., but also effectively break the agglomerates in the materials after fermentation. It is an indispensable special machine in the organic fertilizer production.

The technology of organic and inorganic fertilizer production

fertilizer granulator Nov 12, 2019

The inorganic non-chemical produced by chemical method has the advantages of high nutrient content, fast fertilizer efficiency, convenient storage and transportation, and convenient application. Organic-inorganic compound fertilizers are not a simple blend of organic and inorganic fertilizers. In order to produce organic-inorganic compound fertilizer stably and efficiency, it is necessary to solve the granulation property of the mixture. The organic fertilizer production line is mainly divided into two major steps: one is the fermentation of organic matter; the other is the mixing of organic fertilizer and inorganic fertilizer after fermentation. The materials that need to be deal with organic fertilizer include poultry manure, wheat straw, rice husked. These materials are needed to be broken first, and the livestock manure must be fermented in order to move out the odor. The fermented organic fertilizer is mixed with inorganic fertilizer to granulate.

The fertilizer granulating production:
Making the raw material aftermentating by using the fermentation compost turner machine put into the fertilizer mixer machine to mix and then add some N,P,K, to fermentation again. After that making the material to be dried using the drum dryer and then enter the fertilizer granulator to make fertilizer granules. At the time the temperature is high and we need to use the drum dryer to dry the water to the requirement of producing the organic-inorganic fertilizer granules. After cooling ,using the drum screening machine to separate the fertilizer granules which don’t meet the requirements of the fertilizer size and make them into the fertilizer granulator machine to be granulated again.

Bio fertilizer production

fertilizer granulator Nov 12, 2019

The bio fertilizer production line is designed and used to produce the bio organic fertilizer granulator.In this fertilizer manufacturing process,it is equipped with different type fertilizer machines.So how to produce the bio organic fertilizer granulator?

When producing the bio fertilizer granulator using the fertilizer equipment,we are first to use the fermentation compost turner machine to ferment the bio organic raw materials,which it is usually is the chicken manure,straw manure and sludge and so on.Using the fermentation compost turner machine purpose is to use the fermenting technology to kill the bacterial in the raw materials,generally it needs 7-10 days to ferment the raw materials.And then put them into the fertilizer crusher machine to grind the raw materials to the powder.And put them into the half wet materials crusher to make them mixed with other additional materials.Next to use the fertilizer granulator machine to make the granulator.The fertilizer granulator machines are the factor equipment when producing the fertilizer into granulator.Because different type fertilizer granulator machines are designed for different producing method.Such as the roller press granualtor machine is suitable the extrusion method to produce the fertilizer granulator,which this type fertilizer granulator machine is usually equipped in the npk fertilizer manufacturing process to produce the npk fertilizer granulator.Because the bio organic fertilizer granulator is also a kind of organic fertilizer granulator,we also can use the disc granulator machine to produce the bio organic fertilizer.Besides the disc granualtor machine can be choosen,the new type organic fertilizer granulator,rotary drum granulator and flat die granulator machine also can be used to produce the organic fertilizer granulator.After granulating,we need to use the fertilizer screener machine to separate thee qualified granulator from the inqualified granulator.And put the qualified granulator into the packing machine to be packed.And put the inqualified the granulator into the chain crusher machine to be grined again and make into granulator again.The designing in most large extent reduce the waste of the raw materials,and improve the working efficient.

The complete fertilizer production line is designed for producing the fertilizer granulator using the fertilizer manfuacturing technology simplify the producing process and save the time of the producing.Moreover,it also reduces the labor investment in this fertilizer manufacturing process  using the smi-automatic machines to finish the fertilizer production process.

Cow manure organic fertilizer production line

fertilizer granulator Nov 12, 2019

The cow manure organic fertilizer production line includes a complete set of equipment. The cow manure organic fertilizer production line uses crops such as straw and rice bran as fillers, and then sprinkle the biological strains through the turner. It is turned over once every 1-2 days. It can be completely decomposed in 7-10 days and made into a national standard organic fertilizer.

The technical route for the production of organic manure from cow dung includes two major steps: raw material aerobic composting process and commercial organic fertilizer fertilizing process.

Among them, the aerobic composting process is used in the fermentation process. Modern aerobic composting is a method in which the manure is used to stabilize and harm the cow dung under aerobic conditions by using aerobic microorganisms, and then converted into high-quality fertilizer. Before the composting, the cow manure raw material is pretreated to meet the fermentation conditions such as water and carbon-nitrogen ratio. In the fermentation process, the compost turning machine is used to turn over and accelerate the fermentation speed. After composting, the cow manure can be fermented and then enter the fattening process. According to the need, it can be further processed into powdery organic fertilizer and granular organic fertilizer products, or mixed with chemical fertilizer to make various organic and inorganic compound fertilizer products to realize commercial production. .

The fertilizer manufacturing process requires a crusher, a mixer, a cooling and drying machine, a fertilizer granulator machine, a sieving machine, a packaging machine, a dust removal system, and the like.
1. The pulverizer comprises a half wet material crusher machine;
2. The mixer has an optional horizontal mixer or a disc mixer or a twin-shaft mixer;
3. The dust removal system consists of a settling chamber and a dust collecting room.
4. The cooling and drying system can be used to dry and cool the fertilizer granules.
5. The fertilizer granulator machine has organic fertilizer granulator, disc granulator, drum granulator, etc;
6. The screening system is mainly completed by the drum screening machine, and the first-stage screening machine and the second-level screening machine can be set to make the yield higher and the particles better;
7. The finished packaging system generally includes an electronic quantitative packaging scale, a silo, an automatic sewing machine, and the like. In this way, the batch-free production of the fully automatic cow manure organic fertilizer production line can be realized.

Other article for reference:Common problems in the production of organic fertilizer

Market background and development prospect of organic fertilizer

fertilizer granulator Nov 12, 2019

Due to the long-term application of chemical fertilizer, the shortage of organic fertilizer and the imbalance of various nutrients, the ecological environment of farmland, the physical and chemical properties of soil and the microbial flora of soil are damaged to varying degrees, which to some extent affects the safety of agricultural products. At the same time, the long-term use of chemical fertilizer has resulted in the decline of fertilizer efficiency, low utilization rate and soil hardening.
Develop fertilizer production process, implement factory production and harmless treatment, that is, produce organic fertilizer through on-site collection, fermentation, dehydration, deodorization, organic fertilizer granulator and other processes, to solve the problems of “dirty, smelly, bitter and low efficiency” in the process of organic fertilizer transportation and application. The comprehensive utilization rate of livestock manure, municipal solid waste and straw can be improved by using a new way of modern organic fertilizer input, which is “treatment first, use later and good benefit”.
At the same time, with the continuous improvement of people’s living standards, high-yield and high-quality agricultural products and health food have become the urgent needs of the current society and agricultural production. In order to develop ecological agriculture and develop and produce pollution-free “green food”, the fertilization technology in agricultural production has been gradually reformed, that is, rational application of chemical fertilizer or precise fertilization, and the development of organic-inorganic combined application.
With the consumption upgrading, energy conservation and consumption reduction, and the increase of demand for green organic food, the demand for organic fertilizer is growing. At the same time, with the increasing pressure of environmental protection, people pay more and more attention to food safety, and the organic fertilizer production line will usher in the golden period of outbreak.

Feasibility analysis of biofertilizer project

fertilizer granulator Nov 12, 2019

I. bio organic fertilizer project promotes the development of organic fertilizer production
Chemical fertilizer is an important means of agricultural production and the “grain” of grain. Chemical fertilizer plays an irreplaceable role in promoting the development of food and agricultural production, but at present, problems such as excessive application and blind application of chemical fertilizer have brought cost increase and environmental pollution. In view of the above phenomena, the state vigorously advocates the policy of “zero growth” of chemical fertilizer, implementing the policy of “reducing weight and increasing efficiency”, improving the way of fertilization, improving the utilization rate of fertilizer, reducing unreasonable investment, ensuring the effective supply of agricultural products, and promoting the sustainable development of agriculture. High efficiency, safety and environmental protection fertilizer has become the development direction of fertilizer industry at home and abroad.
The products produced by the organic fertilizer machine of the biological fertilizer project are the implementation of the policy of “zero growth” and “weight loss and efficiency increase” advocated by the state. The construction and implementation of the project has a positive role and significance in promoting the development of China’s new fertilizer industry.
II. Biofertilizer project to improve agricultural production and quality
Due to farmers’ improper choice of fertilizer, incorrect use of formula and application mode, etc., the phenomenon of soil hardening, soil degradation, poor plant growth, low crop output value and productivity is caused. The product of biofertilizer project contains organic matter and inorganic nutrition, which plays an obvious role in improving crop yield, soil, quality of agricultural products, degradation of pesticide residues in soil, transformation of toxic elements, etc. Therefore, the products of bio organic fertilizer production line can effectively improve the output of crops, improve the quality of products, and realize pollution-free production. In addition, the project product will not damage the soil in use. The organic components in the fertilizer have the functions of activation, physiological regulation, soil improvement and fertilization, and have obvious effects on the improvement of soil and degradation of pesticide residues in soil.
The construction of the project will reduce the farmers’ planting cost and improve the crop output. The construction of the project is to improve the output and quality of crops, improve the income of farmers, and promote the sustainable development of agriculture.

How to improve the pelletizing rate of NPK fertilizer production

fertilizer granulator Nov 11, 2019

NPK compound fertilizer is characterized by simple composition, high nutrient content, low dosage, quick fertilizer effect, convenient application, transportation and storage, and rapid improvement of yield and quality. In order to produce large quantities of high-quality compound fertilizer, the first step is to produce good fertilizer granules.

The main factors influencing NPK fertilizer production line are as follows:

• Production equipment;
• Process technology;
• Physical and chemical properties of raw materials;
• Production formula and added conditioner;
• Air temperature and air volume at the outlet of the dryer;
• Temperature and liquid phase quantity of granulating materials;
• Material flow;
• Material return ratio;
• Quality of operators;
• Climatic conditions.

Only by integrating the above factors into making fertilizer granules, can we produce NPK fertilizer with high yield and good quality, one of which is indispensable.

1. Improving the performance of NPK fertilizer production equipment is the basis

Choose qualified production equipment, choose well-equipped, complete test means, reliable product quality manufacturers, under the guidance of experienced personnel to buy, late equipment management and maintenance personnel to have a certain professional level. Zhengzhou Huaqiang Co.Ltd are leading agricultural fertilizer machine manufacturers in China. We has strong technical strength in fertilizer machines. All of our products comply with international quality standards and greatly appreciated in a variety of different markets throught the world.

2. Choosing ammonium phosphate with good viscosity as raw material is the premise

The pelletization of NPK fertilizer mainly depends on the viscosity of ammonium phosphate and conditioner, and the poor viscosity of ammonium phosphate directly affects the pelletization rate of compound fertilizer. Therefore, when purchasing ammonium phosphate, we should consider not only nutrient content and price, but also its viscosity. From the actual production experience, the viscosity of diammonium phosphate is better than that of monoammonium phosphate.

3. Ensuring the fineness of raw materials and feedbacks is essential

The finer the powder of the raw material, the better the viscosity of the material, the more important it is to improve the efficiency of the crusher

Chain crusher to help make the big granules into the fine powder and get back to fertilizer granulator machine. It is simple and compact in structure, cover small area, easy maintenance such characters, crushing effect is good, smooth operation, easy to clean.

4. Material mixing is an important measure to improve the NPK fertilizer production line efficiency

The material is mixed evenly, on the one hand, the mixer mixes the fresh material evenly, on the other hand, the mixer combines the returned material and the fresh material evenly. Because the fine powder in the returned material is mostly potassium and nitrogen with poor viscosity, it is the material that is least likely to form into a ball, while the fresh material has better viscosity and is easy to form into a large ball in production. Mix the two thoroughly to prevent the formation of large balls and too much powder.

5. Suitable moisture and pelletizing temperature are the key

Only when the temperature and water content of granulating materials are adjusted to the optimal point can the granulation area be ensured to be normal.

The disc fertilizer granulator is suitable for the production with small yield, and the rotary drum granulator is suitable for the mass production of NPK fertilizer. Addition of moisture during granulation requires certain experience of operators.

6. Suitable air volume and stable furnace temperature are the preconditions

The size of the air volume directly affects the drying effect, the air volume in the dryer, the drying effect is good. If the air volume is too large, it is easy to extract the powder in the simplified body, and the wind speed should be less than 2m/s.Best cooling head end temperature difference is about 100℃, the import and export temperature cannot frequent adjustment. When urea is used as nitrogen source, the temperature should be determined according to the amount of urea. The more urea is used, the lower the drying operation temperature will be.