What is the prospect of investing in organic fertilizer production lines in pig and chicken farms?

fertilizer granulator Mar 19, 2024

What is the prospect of investing in organic fertilizer production lines? The main function of an organic fertilizer production line is to process various organic waste from kitchens, farmyard manure, and straw into organic fertilizer through the production line, which can reduce environmental pollution and turn waste into treasure, bringing in additional income. Since advocating sustainable development strategy in our country, the development of organic fertilizer production lines has been rapid.

Composition of organic fertilizer production line: The organic fertilizer production line mainly consists of a pre-treatment section and a granulation production section. Among them, the pre-treatment part, also known as powdered organic fertilizer processing equipment, includes fermentation polishing machines, organic fertilizer crushers, drum screening machines, and other equipment. The granulation production section includes a mixer, organic fertilizer granulation machine, dryer, cooling machine, drum screening machine, coating machine, and automatic weighing and packaging machine.

Chickens and pigs have poor digestive ability and can only consume 25% of their nutrients. 75% of other nutrients in feed are excreted with feces, resulting in dry products containing nitrogen, phosphorus, potassium, organic matter, amino acids, proteins, and other components. Fresh chicken and pig manure are raw materials for organic fertilizer production lines.

After being processed by organic fertilizer production lines, the raw materials not only provide comprehensive nutrition for crops, but also have a long action cycle of organic fertilizer, which can increase and update soil organic matter, promote microbial reproduction, improve soil physical and chemical properties and biological activity, and are the main nutrients for green food production.

With the steady development of the economy, the damage and impact of various negative factors on the environment are becoming increasingly apparent. Negative factors related to economic development, such as air pollution, soil hardening, soil alkalization, and livestock manure pollution, directly affect the development of agricultural production and the improvement of people’s quality of life.

From the perspective of long-term economic development strategy, formulate policies for energy conservation and environmental protection economic development, encourage and support the development of organic fertilizer production line industry, and steadily enter a new mode of energy conservation and environmental protection development and a new healthy path for the national economy.

The role of fertilizer packaging scale in organic fertilizer production line

fertilizer granulator Mar 19, 2024

The development of organic fertilizer production line science and technology has brought great benefits and promotion space to all walks of life. In the packaging industry, the use of packaging scale is the same to let us understand the energy of science and technology. Packing scale this kind of weighing equipment, I believe that many friends will not sound too strange. Because in the production of the essence of our use of it is still quite large.

Since we have used this kind of packaging scale equipment, it is necessary to understand the advantages of its associated technology. Only in this way can we know what purpose packaging scale has and what essential benefits it can bring us.

The efficient selection of organic fertilizer production line is related to the weighing rate of packaging scale developed by science and technology, which is unable to reach the effect of manpower and other related weighing equipment in the early stage. , which undoubtedly has a great use price for related production, and the promotion of efficiency also means the increase of benefits.

The precision of organic fertilizer production line. If only can complete the rapid product weighing packaging, but there is no special precision of the packaging, we must be on this kind of equipment demand will not be so big. It is because of its high efficiency and high quality of the dual technical guarantee, it makes the relevant packaging industry to it, so as to greatly choose.

What is the correct operating procedure for a self-propelled stacker?

fertilizer granulator Mar 19, 2024

The self-propelled overturning machine is used for the fermentation and overturning of organic waste such as livestock and poultry manure, sludge garbage, sugar factory filter mud, residue cake, and straw sawdust. It is widely used in the fermentation and moisture removal operations of sludge garbage plants, compound fertilizer plants, organic fertilizer plants, horticultural fields, and mushroom cultivation plants. Suitable for aerobic fermentation, with high efficiency, smooth operation, durability, and even flipping.

What is the correct operating procedure for a self-propelled stacker?

1. Grasp device functions. Understand the operating methods, protection methods, production capacity, and application scope of the self-propelled tipping machine, understand the effectiveness of all equipment controllers and alarm devices, and be sure to carefully read the “warning” instructions. Pay attention to the safety accidents that may occur if the organic fertilizer equipment continues to operate under low pressure, high temperature, and other conditions.

2. Pay attention to production details. No one is allowed to pass through the front and back of the self-propelled stacker during production; Before driving, the alarm should be sounded and personnel should stay away from the machine to prevent accidents. During production, maintenance or adding lubricating oil is not allowed. When flipping the pile, it is necessary to walk at the prescribed speed and not exceed the speed limit. Non operators of this machine are not allowed to operate the machine without authorization.

3. Understand the operating procedures. The safe production of a self-propelled stacker depends on the careful operation of the operator and the grasp of the technical functions of the equipment. Therefore, it is the responsibility of each operator to understand and grasp the operational requirements of the stacker, the accident hazards and preventive measures at the work site, and to discuss such issues with management personnel.

4. Inspection before starting. Before starting the self-propelled stacker, it is necessary to acknowledge the safety and undamaged operation of the protective device, check whether the oil circuit system is normal and whether there is any oil leakage, check whether all components inside the stacker are securely fastened, and ensure that there are no hidden dangers before starting the equipment.

5. Precautions during maintenance. Cut off electrical circuits: Before conducting any maintenance work on the stacker and any components, it is necessary to cut off the power supply of all electrical controllers. Then check the hydraulic station to ensure that the hydraulic system has been depressurized. Hang warning signs: When repairing the stacker, be sure to inform the operators and nearby workers, and hang warning signs with the words “repair in progress” to prevent others from starting the machine during the repair process, otherwise it will cause incalculable safety accidents.

Process and equipment configuration of fertilizer production line using waste residue

fertilizer granulator Mar 19, 2024

It mainly consists of several steps in the organic fertilizer production process, including grinding, composting and granulation. The first step in crushing is to crush the raw material. Oil palm empty fruit string should be cut into silk. The optimum length was 3cm, which increased the silk surface area, improved the fermentation speed and shortened the fermentation time. The shell can be cut into particles 3-10mm in size. Oil palm leaves should be chopped as much as possible. In this process, semi-wet material crusher is suitable for the crushing of these materials. It can meet the need for efficient and short blending of palm oil waste.

Compost

It is the whole organic fertilizer production key link. During the fermentation process, a compost machine can be used to ferment the material completely. It is best to control the temperature between 60-75℃ during the composting process. The pH value should be between 5.5 and 8.5. When the final fermentation of the material is completed, the moisture content is completely controlled at 35%.

Fermentation

The fermentation time was affected by fermentation temperature, fermentation rate and water content. Fermentation temperature should be suitable for composting. Too much or too little heat is bad for composting. In the fermentation process, the moisture content of the material should be fully controlled so that the material can achieve rapid fermentation. Palm oil waste should also be turned a reasonable number of times. Turning too many times not only increases labor costs, but also accelerates the evaporation of water from the material to some extent, thus affecting the compost.

Granulation

After composting, granulation can be carried out according to different needs. According to the test data of the complete fermentation raw material, a small amount of inorganic substances, including N, P, K, Ca, Mg, are added to make it meet the standard of organic fertilizer raw material or meet the use demand of oil palm varieties organic fertilizer plantation. It is then produced into pellets by a fertilizer granulator. They are cylindrical particles with a diameter of 0.8-10cm. Extrusion granulator can improve the effect of granulation, so that the granularity of granulation to achieve the best. After composting and granulation are complete, they can be dried, cooled and screened. Materials should be dried and cooled after granulation. It should be kept dry, which makes organic fertilizer easy to preserve. Finally, the organic fertilizer is packaged.

What equipment is required for processing cow manure into organic fertilizer?

fertilizer granulator Mar 19, 2024

Cow manure is processed and made into cow manure organic fertilizer. By applying cow manure organic fertilizer, crop yield is increased, the land becomes fertile, and cow manure organic fertilizer can also be sold to increase economic income. This way of reusing waste resources is a win-win situation.

What machines are needed to process cow manure into organic fertilizer? Process flow of a complete set of powdered/granular organic fertilizer production line

Cow manure can also be made into organic fertilizer using traditional fermentation methods, but the work efficiency is too slow and there is a risk of incomplete decomposition of cow manure. Cow manure that has not been completely decomposed is considered garbage and cannot be used as fertilizer. So, fermentation is an important step in the processing of cow manure into organic fertilizer.

After the successful fermentation of cow manure, the production of cow manure organic fertilizer is successful. The fermented cow manure organic fertilizer is not a delicate powder, but a pile of fertilizer with some large pieces of fertilizer inside, which does not meet the sales conditions in the fertilizer market. Most of the fertilizers on the market are powdered or granular organic fertilizers.

After the successful production of cow manure organic fertilizer, it can be processed into granular or powdered fertilizer according to the requirements for the form of organic fertilizer.

The equipment included in the powdery organic fertilizer production line includes: fermentation and flipping equipment, mixer, new vertical crusher, belt conveyor, screening machine, and rotary granulator. The equipment included in the powdery organic fertilizer production line is relatively simple: fermentation equipment, crushing equipment, and weighing and packaging machine.

The entire organic fertilizer production line is connected by a belt conveyor, bucket elevator, or screw conveyor to achieve automated organic fertilizer production. The entire equipment only requires two or three workers to operate.

What are the precautions for using and operating an organic fertilizer granulator

fertilizer granulator Mar 19, 2024

The price of organic fertilizer granulator equipment is closely related to the type and model, and the choice of model also depends on the production demand. Therefore, the key factor in selecting fertilizer granulator equipment. Of course, with different selection options, the corresponding supporting equipment configurations and prices also vary.

What are the precautions for using and operating an organic fertilizer granulator?

At least two warehouses should be equipped for granulation and powder blending, so that the granulator does not need to be stopped when changing formulas.

Efficient iron removal devices must be installed before 2 materials enter the granulator to protect the granulator.

It is best to place the organic fertilizer granulator directly on the cooling machine and the crusher under the cooling machine.

To prevent particles from falling into the bottom of the warehouse and damaging the vertical spiral chute inside the warehouse.

5. Finished product packaging should be placed behind the finished product warehouse.

1. Raw material receiving process: Different raw material receiving processes are adopted based on the type, packaging form, and transportation method of the received raw materials. Regardless of the receiving process, raw materials need to undergo quality and weight inspections.

2. The raw materials received by bulk trucks and tank trucks are automatically unloaded into the receiving pit after being weighed by a ground scale. After the raw materials are unloaded into the material receiving pit, they are sent to the vertical silo for storage or directly into the crushing or batching silo through a horizontal conveyor, bucket elevator, initial cleaning magnetic separator, and automatic scale.

The development direction of organic fertilizer production lines in the livestock industry

fertilizer granulator Mar 19, 2024

The core requirements of the organic fertilizer market have changed from the development of processing equipment to technical services. As a manufacturer of organic fertilizer equipment, we should actively face the market challenges, pay attention to high-tech investment, adjust products according to the needs of the market. We will put the interests of users in the first place, become a good assistant for users to get rich, and think more for users.

Npk fertilizer production process mainly includes feeder, disc mixer, chain crusher, drum granulator, drum dryer, drum cooler, drum screen machine, finished product warehouse, automatic packaging machine, belt conveyor, dust settling chamber, heat exchanger.

After the pretreatment of livestock manure into the organic manure stirring fermentation device fermentation, add a certain proportion of nitrogen, phosphorus, potassium and other elements, so that the trace elements to meet the production standards of organic fertilizer, after mixing, crushing, forming, granulation, drying, packaging and other processing technology, livestock manure processing into high efficiency, convenient transportation, safe and affordable organic fertilizer.

General organic fertilizer production line process of commodity organic fertilizer: the general production process of commodity organic fertilizer includes: organic material inoculation and fermentation (pre-fermentation), main fermentation, grinding, compounding and mixing, drying, granulation, cooling, screening, measurement and packaging and other processes. The main equipment of the processing technology of organic fertilizer equipment includes fermentation tank, mixer, overturning equipment, belt conveying equipment, cylinder screen, crusher, granulator, etc. If you are interested in these welcome to consult, we will give you the most satisfactory reply.

Which fermentation equipment is suitable for processing organic fertilizer from livestock manure

fertilizer granulator Mar 19, 2024

Chicken manure, pig manure, cow manure, sheep manure, etc. are rich in nutrients such as nitrogen, phosphorus, and potassium, as well as organic matter. Livestock manure is an organic fertilizer raw material that improves soil and enhances soil fertility. But if livestock manure is directly used, it will cause adverse consequences such as damage to roots, bacteria, and grass damage. So, what kind of organic fertilizer fermentation equipment is suitable for processing straw and livestock manure into organic fertilizer?

Organic fertilizer is a beneficial fertilizer for crops and soil formed by the fermentation and maturation of organic rich materials such as poultry manure and straw garbage. Fermentation is a very important stage, which determines the quality of organic fertilizer. The common fermentation methods include tank fermentation, chopping fermentation, and fermentation tank. What is the difference between them?

Tank type fermentation overturning equipment

A fermentation tank and a factory building need to be constructed, and the size of the fermentation tank depends on the layout of the factory building. Fermentation equipment includes tank type flipping machines, chain plate flipping machines, wheel plate flipping machines, etc. Tank fermentation is generally carried out in factory buildings, which are less affected by weather and have less environmental pollution, and can achieve large-scale production. When flipping materials, there is no need for manual labor and automation.

Suitable scenarios: high production capacity requirements, rainy factory locations, and strict environmental protection.

Stacked fermentation equipment

No need to build a fermentation tank, as long as the ground is flat, it can save infrastructure costs. Spread the materials in a stacked manner and use a tracked composting machine for periodic flipping. It can be fermented outdoors, but it is greatly affected by weather and environmental pollution. The stack fermentation occupies a large area. When flipping materials, a worker needs to drive the flipping machine.

Suitable scenarios: regions with low rainfall such as Xinjiang, warm climate, far away from residential areas, large fermentation sites, and less strict environmental protection.

Aerobic fermentation tank

The fermentation tank occupies a small area and has a short fermentation cycle. Generally, fermentation can be completed in 7 days, and environmental pollution is also very small. Equipment automation, no need for manual operation. The disadvantage is that fermentation tank equipment is more expensive compared to tank fermentation and stack fermentation equipment.

Suitable scenario: The fermentation site is small (for example, in order to protect the environment, breeding farms need to ferment poultry and livestock manure, but if the site is small, fermentation tanks can be used), and the environmental protection is strict.

The three fermentation methods each have their own advantages and disadvantages, and the specific method to be used depends on the actual situation of the fermentation site.

Organic fertilizer production line promotes the protection of ecological environment

fertilizer granulator Mar 14, 2024

We can analyze according to the following:

1) Can achieve harmless management standards. The raw materials of organic fertilizer are livestock manure and crushed crop straw, which are fermented at 60-70℃ continuously for 10-15 days, so as to kill harmful substances. However, we can still use the organic fertilizer equipment produced by our company to further process the materials after fermentation and decay, so as to produce organic fertilizer rich in nutrients and realize the core value of comprehensive utilization of waste.

2) Scientific production technology. The production technology of biological bacteria fermentation requires that the production plant and process should be designed in accordance with environmental protection standards. The fermentation of livestock and poultry manure by this strain can quickly eliminate the odor. After fermentation by organic fertilizer equipment, after transportation, secondary treatment, packaging, field use without odor.

3) Make it easier for plants to absorb and consolidate the quick effect of organic fertilizer. Biological bacteria fermentation production technology, livestock and poultry manure treatment is carried out under the decomposition of biological bacteria, the temperature gradually rises, and maintain between 60-70℃, will not cause loss of nutrients in feces. Livestock manure, but encourage excretion of feces, macromolecular nutrients into small molecular nutrients, derived more conducive to the growth of crops. Such organic fertilizers are more easily absorbed by plants, enhancing the quick effect of organic fertilizers.It helps reduce irreversible energy. The production technology of biological bacteria fermentation mainly relies on solar energy, biological energy and a small amount of electric energy.

Organic fertilizer production line equipment not only brings considerable economic benefits to users, but also effectively protects our ecological environment, which is recognized by all walks of life.

How to choose an organic fertilizer granulator to produce high-quality fertilizers

fertilizer granulator Mar 14, 2024

Chicken manure organic fertilizer equipment to give full play to the role of fertilizer, not only to meet the seasonal crop yield requirements for nutrients, but also to keep soil fertility not to reduce, maintain agricultural sustainable development. The working principle of pelletizing machine in chicken manure production line: the motor drives the belt and pulley, which is transferred to the drive shaft through the reducer, through the open gear synchronous with the driven shaft, the double shaft in the raw material input through the hopper, after extrusion molding, demoulding granulation, transmitted through the chain to crushing and screening, separated finished particles, powder returned to the mixing machine, again granulating. With the continuous rotation of the motor, the continuous input of materials, to achieve mass production.

Commonly used organic fertilizer pelletizing machine equipment: disc pelletizing machine, drum pelletizing machine, roll extrusion pelletizing machine, flat mold pelletizing machine. If the particle shape requirements are different, then the processing process of the organic fertilizer production line is different, and the price of the organic fertilizer production line is also different.

Many consumers are easily misled by various manufacturers, thinking that the equipment accessories are all the same. In fact, it is not, because of the simple manufacturing process and low production cost of fake and inferior products, they tend to attract consumers at a lower price, while the quality is greatly reduced. Therefore, consumers should have an understanding of the market price of some machine parts. If the price differs too much from your impression, they should be more vigilant. Selling parts to you at a low price must be because it’s mostly substandard parts.