The granulation process of a complete set of earthworm manure organic fertilizer processing equipment

fertilizer granulator Oct 26, 2023

The humic acid in earthworm manure is different from that in general organic fertilizers because earthworms regularly digest and mix many organic nutrients to transform them into water-soluble substances, which are easily absorbed by plants. Planting crops with earthworm manure not only has the effects of drought resistance and fertilizer retention, promoting roots and seedlings, and not reducing production, but also significantly improves the quality of crops and restores their natural flavor. It can also be used as an additive for poultry and livestock feed, making it convenient, clean, and safe to use.

The complete set of earthworm manure organic fertilizer processing equipment pre-treatment: After the compost raw materials are transported to the yard, weighed by a scale, sent to a mixing and stirring device, mixed with organic wastewater from production and domestic use in the factory, added with composite bacteria, and roughly adjusted the moisture and carbon nitrogen ratio of the compost according to the raw material composition. After mixing, they enter the next process.

The complete set of earthworm manure organic fertilizer processing equipment undergoes one-time fermentation: the mixed raw materials are fed into a fermentation tank using a loader and stacked into a fermentation pile. A fan is used to forcibly ventilate from the bottom of the fermentation tank upwards for oxygen supply. At the same time, the pile is turned over for about 2 days and supplemented with water (mainly organic wastewater from production and domestic use) and nutrients. The fermentation temperature is controlled between 500C and 650C for aerobic fermentation. The one-time fermentation cycle of this project is 8 days, Every day, one pool of raw materials is fed out and one pool of semi-finished products is produced. After the fermented semi-finished products are discharged, they are ready to enter the next process.

Complete set of earthworm manure organic fertilizer processing equipment for post-processing: Further screening of the compost product, and treatment of the screened material according to the moisture content. After sieving and granulating, the material is sent to a dryer heated by biogas in the biogas digester for drying. After adding medium and trace elements in proportion, it is stirred and mixed to make a finished product, which is then packaged and stored for sale. The screened material is returned to the crushing process for reuse.

How to maintain the organic fertilizer granulator correctly

fertilizer granulator Oct 26, 2023

Organic fertilizer equipment is now a good project for many people, because organic fertilizer equipment complies with national environmental protection regulations and is an environmentally friendly machine. So, how to buy a suitable granulator according to your own needs?

1. Determine the size of the organic fertilizer equipment: for example, how many tons are produced per year, or how many tons are produced in an hour.

2. Determining the shape of the granules means which granulator to choose: powder, column, oblate or standard round.

3. Determine the configuration level of organic fertilizer equipment: different configuration levels, different prices of organic fertilizer equipment, different amounts of labor used, different stable and high yields of organic fertilizer equipment, and fertilizer granulator machine price is different.

4. Determine the level of environmental protection requirements: In places with low environmental protection requirements, generally choose to reduce dust, and the investment in organic fertilizer equipment is small; in places with high environmental protection requirements, heavy dust removal and ink dust removal are generally used, which can meet the national air emission quality standards.

The granulator equipment includes npk fertilizer granulator, drum granulator, flat die granulator, new organic fertilizer granulator, disc granulator machine, etc. For example, a roll extrusion granulator is a shaper that forms a material into a specific shape. The roller extrusion granulator has a particularly good granulation effect on ammonium bicarbonate, ammonium chloride, monoammonium phosphate, etc. The granulation rate can reach 85%, no drying is required, the investment is low, and the effect is quick.

The organic fertilizer granulator consists of several parts. First, it’s the collection part of the device. Secondly, it is the most important transmission component and also a bracket device with special technology. Finally, there are the conveyor belts and auxiliary wheels. Maintenance of equipment is very important. Dust on the equipment needs to be cleaned in place to prevent dust from entering the inside of the machine. If the bearing temperature is too high, the parts need to be inspected regularly to prevent excessive wear

How to maintain the organic fertilizer granulator correctly

fertilizer granulator Oct 26, 2023

Organic fertilizer equipment is now a good project for many people, because organic fertilizer equipment complies with national environmental protection regulations and is an environmentally friendly machine. So, how to buy a suitable granulator according to your own needs?

1. Determine the size of the organic fertilizer equipment: for example, how many tons are produced per year, or how many tons are produced in an hour.

2. Determining the shape of the granules means which granulator to choose: powder, column, oblate or standard round.

3. Determine the configuration level of organic fertilizer equipment: different configuration levels, different prices of organic fertilizer equipment, different amounts of labor used, different stable and high yields of organic fertilizer equipment, and fertilizer granulator machine price is different.

4. Determine the level of environmental protection requirements: In places with low environmental protection requirements, generally choose to reduce dust, and the investment in organic fertilizer equipment is small; in places with high environmental protection requirements, heavy dust removal and ink dust removal are generally used, which can meet the national air emission quality standards.

The granulator equipment includes npk fertilizer granulator, drum granulator, flat die granulator, new organic fertilizer granulator, disc granulator machine, etc. For example, a roll extrusion granulator is a shaper that forms a material into a specific shape. The roller extrusion granulator has a particularly good granulation effect on ammonium bicarbonate, ammonium chloride, monoammonium phosphate, etc. The granulation rate can reach 85%, no drying is required, the investment is low, and the effect is quick.

The organic fertilizer granulator consists of several parts. First, it’s the collection part of the device. Secondly, it is the most important transmission component and also a bracket device with special technology. Finally, there are the conveyor belts and auxiliary wheels. Maintenance of equipment is very important. Dust on the equipment needs to be cleaned in place to prevent dust from entering the inside of the machine. If the bearing temperature is too high, the parts need to be inspected regularly to prevent excessive wear

The equipment process and advantages of the composting machine for stack fermentation equipment

fertilizer granulator Oct 26, 2023

The stack fermentation equipment mainly refers to the stack tipping machine. The stack type tipping machine is a tipping equipment suitable for stack type fermentation, which generally requires a larger site. Stacking fermentation is the process of stacking materials into a certain height of stacks, without the need for a fermentation tank. Through the flipping effect of the stack tipping machine, natural wind is fed into the pile from both sides to provide oxygen, achieving composting fermentation. The stacker stacker mainly consists of a tipping device, a walking drive tractor, a transmission system, etc., mainly driven by an internal combustion engine.

The stack type tipping machine is currently the most widely used fermentation tipping equipment. It has significant characteristics of low cost and high efficiency, and is only recently reported to equipment by small and medium-sized organic fertilizer manufacturers. And the slot track type tipping machine we produce and sell expands the advantages of traditional slot track type tipping machines. Low price, good efficiency, complete functions, saving investment costs and labor, ranking first in small organic fertilizer fermentation equipment. The track type tipping machine plays a very important role in the production of compost:

The stack fermentation has poor heating effect due to the low stacking height of materials. Due to outdoor accumulation and fermentation, it is easily affected by seasons and rainy days. And its exhaust pollution, odor, and water seepage can bring environmental issues. The stacker stacker is more suitable for the pre-treatment of adhesive materials, small-scale production, farm self use fertilizer production, and no fixed production site or temporary production use.

The stacker stacker should increase research on the adaptability of the stacking height, so that the equipment has adaptive control function and enhances its ability to adapt to materials. Due to manned driving equipment, a cockpit with air conditioning and air filtration purification system should be equipped to improve the working environment.

Building an organic fertilizer production line on a pig farm to produce pig manure organic fertilizer

fertilizer granulator Oct 26, 2023

Organic fertilizer refers to a type of fertilizer containing organic matter, which can not only provide various organic and inorganic nutrients for crops, but also fertilize the soil. It is rich in a lot of beneficial substances, including: a variety of organic acids, peptides and rich nutrients including nitrogen, phosphorus and potassium, and is a fertilizer for green food production.

The process of pig manure processing organic fertilizer is to first mix fresh pig manure with plant straw, adjust the moisture to about 55%, and use a fermentation turning machine to stir evenly to start fermentation. The fermentation period is about 20 days. The pig manure is dark brown, and then the material is poured into the forklift silo with a forklift, and the silo transports the raw material into the pulverizer, uses the organic fertilizer granulator machine to make granules, and sieves the impurities through the drum screener, and finally uses automatic packaging. The whole process of pig manure organic fertilizer processing is completed by machine packaging into bags.

Small pig manure organic fertilizer equipment configuration: The configuration of small pig manure organic fertilizer equipment only needs a pulverizer, a mixer, a granulator(disc granulator machine,rotary drum granulator etc), a screening machine and a packaging machine to complete the production. The configuration of small organic fertilizer equipment belongs to the low-medium configuration. Whether it is capital investment or personnel configuration, small organic fertilizer equipment is generally acceptable to ordinary processors, and the quality of organic fertilizer equipment configuration directly affects the level of benefits. Therefore, when we choose small organic fertilizer equipment, we must not blindly choose. We must choose a good small organic fertilizer production line configuration.

The pig manure processing organic fertilizer equipment has a reasonable design and stable operation. It can well treat the fresh pig manure harmlessly and meet the organic fertilizer standard. The finished pig manure organic fertilizer is rich in a variety of organic microorganisms and can Provide nutrients to crops and improve soil quality.

Equipment Usage and Characteristics of Straw Organic Fertilizer Tracked Flipper

fertilizer granulator Oct 26, 2023

The main source of raw materials for straw organic fertilizer is extensive and readily available. Crop residues such as corn, wheat, vegetables, fruit trees, tea, and livestock manure can all be used as raw materials. It can be applied to various economic crops and crop cultivation. For example, economic crops such as fruits, vegetables, tea, as well as various non agricultural crops such as rice and corn. It can also be used as a cultivation soil for flower breeding, and so on.

The working principle of the crawler type tipping machine: The bio organic fertilizer tipping machine is a green, environmentally friendly, and soil improving bio organic fertilizer made from pollutants such as poultry manure, agricultural waste, sugar factory filter mud, sludge, and household waste through the principle of aerobic fermentation. It can achieve one day heating, 3-5 days deodorization, sterilization, and seven days of composting, which is faster and more efficient than using other mechanical fermentation methods. According to customer requirements, some auxiliary facilities can also be added, such as automatic sprinkling devices.

The crawler type tipping machine is equipped with rollers and knife shaped teeth, mainly used for flat stacking fermentation. It has dual functions of flipping and crushing. It can evenly stir materials and bacterial strains such as fecal base materials and sludge, and effectively crush the plate lumps in the fermented materials. It is an essential specialized tool in fertilizer production operations.

The purpose and characteristics of the crawler type tipping machine equipment:

1. The ground walking stacker is more suitable for the production of biological fertilizers in ground strip fermentation factories. Its mechanical equipment has obvious advantages such as low investment, low energy consumption, fast fertilizer production, and large output. The main feature is that it saves a lot of civil engineering and manpower and material engineering, making the scalability of fertilizer production scale more arbitrary.

2. A specially developed equipment for the production of organic fertilizer and bio organic fertilizer through the stack fermentation process. This device is an automatic walking device and is an ideal device for using modern technology to convert agricultural waste, poultry manure, and organic household waste into high-quality bio organic fertilizer.

3. This machine is designed to travel on tracks, effectively preventing slipping. It can turn around and turn in place, making it easy to operate and with a small turning radius.

The working principle and fermentation advantages of organic fertilizer tank tipping machine

fertilizer granulator Oct 26, 2023

The slot type compost tipping machine is one of the main supporting fermentation equipment for organic fertilizers, suitable for slot type fermentation; It is the core organic fertilizer equipment for industrial harmless treatment of animal husbandry, urban garbage, and urban sewage sludge. This machine is designed with a reasonable structure, high efficiency, low energy consumption, high automation level, convenient use, low cost, and widely used. It is a highly efficient flipping and stirring machine that is popular among users.

Tank type fermentation equipment mainly refers to tank type tipping machines. The slot tipping machine is a type of tipping equipment that is matched with a fermentation tank. There are tracks installed on the top of both sides of the fermentation tank, and the tipping machine can run back and forth on the tracks. The general configuration of a slot type tipping machine is one machine with multiple slots, and the transfer of the tipping machine between fermentation tanks can be achieved through a transfer machine. The slot type tipping machine is mainly composed of a frame, tipping device, walking mechanism, cable drum device, electric control system, etc., mainly driven by electricity. The tank fermentation system has the advantages of small footprint, high composting depth (0.8-2.5 m), fast heating, and large processing capacity.

The tank fermentation process can maintain and ensure the formation of an alternating state of medium temperature high temperature medium temperature high temperature, effectively shortening the fermentation cycle. A device for adding bacterial strains is installed on the flipping machine, which can evenly and proportionally spray during the fermentation process. At the same time, ventilation pipes can be laid at the bottom of the groove to increase ventilation capacity. There are also devices that use electricity, without exhaust pollution, and can effectively control odor and water seepage. The slot tipping machine is suitable for precision and large-scale production, which is conducive to production management and cost control.

The slot type compost tipping machine is a tipping equipment that operates on pre laid tracks. Therefore, the slot type tipping machine must be used as a fermentation tank, and the fermentation tank must be laid with tracks. It is mainly used for the fermentation and composting of livestock and poultry manure, sludge waste, biogas residue cake, and organic waste. It is mainly used for the composting and fermentation of manure in organic fertilizer production plants, compound fertilizer plants, garbage sludge plants, horticultural farms, and mushroom plantations, as well as various breeding farms. The slot type tipping machine can be improved in terms of walking safety, reliability of the tipping system, adaptability to compost materials, and automation of operation. The flipping machine that produces products with high efficiency, stable and reliable operation, durability, and even flipping is highly praised by the market.

The technological process of using organic fertilizer granulator to produce fertilizer

fertilizer granulator Oct 26, 2023

With the rapid development of livestock and poultry farming, the intensive and centralized livestock and poultry manure produced by animal husbandry is too large in some areas, which cannot be absorbed by traditional fertilization treatment methods. On the other hand, due to the rapid development of the chemical fertilizer industry, people use a large amount of chemical fertilizers, which makes the amount of organic manure idle, and the basic soil nutrients show a gradual downward trend in some places.

In order to improve the utilization value of livestock and poultry breeding waste and reduce the environmental pollution caused by traditional treatment methods, it is necessary to increase the application of organic fertilizer technology. At present, the process of producing organic fertilizer from livestock and poultry breeding waste mainly includes the use of organic fertilizer granulator machine to granulate after fermentation, to make powdered products after fermentation, and to add microbial inoculants to make bio-organic fertilizer.

The processing flow of livestock and poultry manure organic fertilizer production line: raw material treatment → harmless treatment → mixed ingredients → granulation → cooling and screening → metering and sealing → finished product storage.

For example, the production process of chicken manure organic fertilizer production line is as follows: organic fertilizer raw materials (animal manure, domestic waste, dead branches, rotten leaves, biogas residue, waste bacteria, etc.) are fermented and then enter the semi-wet material pulverizer for pulverization, and then add nitrogen, phosphorus and potassium. and other elements to make the contained mineral elements meet the required standards, and then a mixer is used for mixing, and then enters the granulator (drum granulator, disc granulator machine, new organic fertilizer granulator, etc.) Dried, sieved through a sieving machine, qualified products are packaged, and unqualified products are returned to the granulator for granulation.

The use of livestock and poultry waste to produce organic fertilizer has a broad market prospect and outstanding ecological benefits, which is an important development trend of livestock and poultry waste treatment in the future.

The working principle and advantages of the straw organic fertilizer chain crusher

fertilizer granulator Oct 26, 2023

The organic nutrient content in straw organic fertilizer is rich, and there is a large and abundant amount of probiotic microorganisms, which can provide high-quality organic and humus nutrients for crop growth environment soil. At the same time, numerous beneficial bacteria and soil nutrients accelerate the decomposition, thereby achieving the rapid release of N, P, K and other various nutrients, and improving the comprehensive nutrient utilization of organic fertilizers. In this way, the quick effect of organic fertilizer on crops and the long-term effect of organic fertilizer on crops are achieved. We have to say that straw organic fertilizer plays a significant role in improving the soil environment and supplementing nutrients, and is an environmentally friendly organic fertilizer.

The straw organic fertilizer chain crusher uses high-strength wear-resistant hard alloy chain plates with synchronous rotation speed during the crushing process. The inlet and outlet design is reasonable, and the crushed materials are uniform, not easy to stick to the wall, and easy to clean. The crusher adopts the latest technology, selects high-quality steel, and carries out system optimization design, resulting in a large output and high reliability.

The straw organic fertilizer chain crusher has the characteristics of reasonable structure, fast feeding, stable performance, and strong impact resistance. It can be widely used to crush fibers such as leaves, bagasse, crushed bamboo, wood chips, waste paper, as well as hard materials such as broken bricks, tiles, crushed stones, and coal slag, without affecting the crushing effect on soft and hard materials.

The straw organic fertilizer chain crusher is specially designed for the crushing of organic fertilizers and compound fertilizers. After entering the crusher through the feeding port, the materials are rotated and crushed into materials that can pass through radial gaps through multiple layers at high speed, and discharged through the discharge port. The inner wall is made of rubber or stainless steel (according to customer needs) to achieve a smooth surface and easy cleaning, which changes the phenomenon of rough, easy to accumulate powder, and difficult to clean on the inner wall of ordinary crushers, making food, drug, chemical and other production more in line with national standards and meeting GMP hygiene requirements.

Equipment Structure and ZOA of Organic Fertilizer Production Granulator

fertilizer granulator Oct 23, 2023

Commonly used granulation equipment for organic fertilizers are: disc granulator machine, wet granulator, roller extrusion granulator, flat die granulator, ring film granulator, and drum granulation. How does the granulator work and what structures are included?

The organic fertilizer granulator machine adopts high-speed rotation, and the material is turned over at a high speed with the barrel, so that the powder adheres under the high-speed movement, and continuously realizes the processes of mixing, granulation, spheroidization, and densification in the interior, so as to achieve the purpose of granulation.

1. Bracket part: The whole power part of the car body is supported by the bracket, and the force is large. Therefore, the support wheel frame part of the machine is recycled with medium carbon steel plate and channel steel welding, and has passed strict quality control and special Process requirements, to achieve the purpose of using the machine.

2. Transmission part: The transmission part of the whole granulator is superior to the important parts of the whole body. The transmission frame is welded by high-quality channel steel and has passed the strict quality requirements. The main electrical concepts and reducers installed on the transmission frame are all domestically produced products with reliable quality. The electrical concept starts the drive of the pulley, the V-belt and the reducer to the main shaft, so that the main material of the main shaft, the transmission reducer, and the recycled nylon anti-corrosion coupling are bitten and driven.

3. Big gear: It is firmly placed on the body, and the gear teeth are used to read the things on the head face to face. The recycled high-tech wear-resistant materials make the machine last longer.

4. Tape: Firmly support the whole body on both sides of the body.

5. Body part: The most important part of the whole granulator is the body part. The recycled quality medium carbon steel plate is welded, built-in special rubber lining or acid-resistant stainless steel lining, which realizes automatic scar removal, tumor removal, and elimination of traditional scraper devices. And through strict quality control and special process requirements, the purpose of this machine is achieved.