The granulation process and process of rabbit manure organic fertilizer production line

fertilizer granulator Oct 23, 2023

The organic fertilizer production line equipment produces bio-organic fertilizer by composting to improve the nutrients required by crops. The organic fertilizer produced by the composting technology introduced by the organic fertilizer production line equipment manufacturer is produced by fermentation of biological strains, and the fermented and crushed organic fertilizer is produced. The organic fertilizer contains certain inorganic nutrients, a large amount of organic matter and trace elements, etc,so this bio-organic fertilizer is especially suitable for horticultural crops and soils where chemical fertilizers are applied for a long time.

Manure biomass organic fertilizer equipment supporting facilities need alcohol turner, organic fertilizer pulverizer, drum screening machine, horizontal mixer, organic fertilizer equipment disc granulator machine, organic fertilizer fermentation equipment to discuss the cause of soil layer deterioration professional knowledge Rotary drying equipment, cooling machine, screening machine, outer film machine, automatic packaging machine, belt conveyor and other machinery and equipment.

1. Fermented, decomposed and aged cattle, sheep, chicken manure and other qualified raw materials are fed into the frequency conversion speed regulation feeding bin by the loader;

2. Send to vertical pulverizer for pulverization;

3. The raw materials are transported to the drum vibrating screening machine for sorting, and the raw materials above 1.5mm are returned to the pulverizer to continue pulverizing;

4. The qualified raw materials below 1.5mm are transported to the granulator, and the raw materials are formed into round granules by a disc granulator or a new granulator, dried and cooled, and then entered into a three-stage high-speed rounder. Common npk fertilizer granulator include roller extrusion granulator, disc granulator machine, tooth stirring granulator, and drum granulator. The granules produced by each granulator are different. The fertilizer granulator machine price is also different, and the variety of granulator can be determined according to the selection of raw materials.

5. The particles are transported to the grading and screening machine for sorting, and the small particles are returned to the granulator to continue to form into balls.

6. Qualified granules are transported to the special packaging machine for organic fertilizer for weighing, packaging and storage.

Equipment process and granulation process of organic fertilizer granulator

fertilizer granulator Oct 23, 2023

How to choose organic fertilizer equipment? The equipment configuration level is different, the price of organic fertilizer equipment is different, the amount of labor used is different, and the stable and high yield of organic fertilizer equipment is also different.

The main types of fertilizer granulation equipment are disc granulator machine, drum granulator, double roller granulator, extrusion granulator,spray granulator dryer and npk fertilizer granulator. The fertilizer granulator machine price is not the same. Let’s learn about several types of organic fertilizer granulators.

The principle of the drum granulation is that the material depends on the surface tension, the right amount of liquid phase, the extrusion force generated by the rolling between the materials, and the material is centered on small particles in the correct direction of movement in the granulator, and the material is large in the rolling. Adsorbs and sticks into balls. The higher the rolling frequency within a certain period of time, the higher the spheroidization rate, and the more rounded the pellets are after forming.

The new organic fertilizer granulator is a kind of organic fertilizer granulator that is constantly updated and transformed with the development of agriculture, the improvement of technology and the diversification of needs. The new organic fertilizer wet granulator can realize the selection of materials, as long as all kinds of organic matter that have been effectively fermented can be granulated by the new organic fertilizer granulator, breaking the limitations and obstacles of traditional technology. There is no need to stop the processing, crushing and drilling tasks of raw materials before granulation, so the batch processing and granulation can be directly realized, which not only saves a small amount of electricity investment, realizes effective cost reduction, but also realizes the improvement of task efficiency and convenience. Quick and satisfying.

The rotary drum granulator is a granulation process that uses the strong pressure of the equipment to make solid materials gather, and this granulation output does not need to be dried. The counter-roll extrusion granulator kneads the material by two counter-rotating rollers. When the solid material is subjected to the external force of the extrusion granulator, the air between the powder particles is first swept to rearrange. After the material is discharged, the temperature is lowered and the material is cooled to form fixed and non-deformed particles.

Granulation process and equipment composition of NPK fertilizer production line

fertilizer granulator Oct 23, 2023

Organic fertilizer equipment is a type of equipment that uses chicken and pig manure as the main raw materials, adds a certain amount of nitrogen fertilizer, phosphorus fertilizer, potassium fertilizer, magnesium sulfate, ferrous sulfate, and other substances, and ferments rice bran, yeast, soybean meal, and sugar for a certain period of time as biological bacteria. Under the action of sulfuric acid, it is mixed and fermented to produce biological fertilizers.

NPK fertilizer production line mainly crushes the previously fermented organic fertilizer raw materials, then sieved, and then measures the raw materials and other compatible components of the adhesive. After further drying to produce powder organic fertilizers), the materials that are fully mixed are evenly delivered to the granulator to make granules through the belt conveyor.

Select the appropriate organic fertilizer granulator according to the requirements of specific process. There are many types of granulators, such as roller extruders, discullars, and drummers. For granularized granular machines with strict particle size control, it is recommended to use roller squeeze granulator; for granular makers with general requirements for particle size and output, organic fertilizer is recommended to turn drummers.

Basically, all granular drying process can be made with double -roller particles. In particular, the particle size of the raw material powder is less than 2mm, preferably less than 1mm, which is very suitable for squeezing granules. Suitable for minced stone, powder, crystal, granular and granular raw materials. For potassium chloride, the standard quality and by -products or products with lower costs are too thin and unable to mix, which is suitable for squeezing. Although granular urea can be used, it is more suitable for powder or crystalline urea with small granularity.

In some cases, the particle size of the raw materials is very large, and the larger particles should be broken first, so that the nutrient distribution in the product is more uniform.

The principle and application effect of semi wet organic fertilizer crusher

fertilizer granulator Oct 23, 2023

Manure biomass organic fertilizer equipment supporting facilities need alcohol turner, organic fertilizer pulverizer, drum screening machine, horizontal mixer, organic fertilizer granulation equipment disc granulator machine, npk fertilizer granulator, organic fertilizer fermentation Equipment to explore the cause of soil layer deterioration, professional knowledge of rotary drying equipment, coolers, screening machines, outer film machines, automatic packaging machines, belt conveyors and other machinery and equipment.

The organic fertilizer pulverizer is to separate out the large debris and stones in the sieved organic fertilizer and then pulverize it. The raw materials used in the production of organic fertilizer are mostly livestock and poultry manure from the farm, which itself has a lot of moisture. After the fermentation process, the material becomes a semi-finished product mixed with lumps and powders of different sizes. Although it is stirred and crushed by the organic fertilizer fermentation turner during the fermentation process, the material will still be agglomerated due to moisture as the material accumulates, which is very unfavorable for subsequent processing. The semi-moist material pulverizer is mostly used for the pulverization of biologically fermented high-humidity materials such as bio-organic fermentation compost, urban domestic waste composting, grass peat, rural straw waste, industrial organic waste, and livestock and poultry manure.

The npk manufacturing process accessories assembly refers to the labor process of joining several parts into components or joining several parts and components into products according to technical requirements. The organic fertilizer pulverizer uses the weight of the material itself to fall into the high-speed rotating chain in the crushing cavity of the vertical pulverizer through the feeding port, and the material is thrown to the inner wall of the cylinder by the centrifugal force of the rotor of the vertical pulverizer, so it rebounds. Under the combined action of force and gravity, the crushed material rotates rapidly in the inner cavity of the vertical pulverizer.

How much is the full set of organic fertilizer production line equipment for aquaculture farms?

fertilizer granulator Oct 19, 2023

How much is the full set of organic fertilizer production line equipment for aquaculture farms? An annual production capacity of approximately 200000 to 400000 tons of organic fertilizer production line equipment; An annual production of 30000 to 50000 tons of organic fertilizer production line equipment is approximately 400000 to 800000 yuan; An annual production of 100000 tons of organic fertilizer production line equipment is approximately 1.8-5 million; This also depends on the process you choose. The production line has differences between granules and powders, and the price of granules is slightly higher than that of powders.

The construction plan for small organic fertilizer plants allows organic fertilizer products to be made into granules or powders, depending on market demand. In order to balance nutrients and be suitable for transportation and storage, it is recommended to process organic fertilizers into granules. Granular fertilizers have good commercial properties and do not automatically grade during storage and transportation. They have slow-release properties and can create a granular structure for the soil.

The powdered organic fertilizer organic fertilizer production line requires the purchase of equipment such as fermentation tipping machines, crushers, packaging machines, etc. The equipment investment is between 80000 to 150000 yuan.

The production line of granular small organic fertilizer mainly consists of fermentation and tipping equipment, drying system, deodorization and dust removal system, crushing system, ingredient system, mixing system, granulation equipment, and finished product packaging system; The fermentation system for harmless treatment of livestock and poultry manure includes: feed conveyor, biological deodorizer, mixer, flipper, oxygen supply system, and automatic control system. The equipment investment is between 150000 to 450000 yuan. There are many types of equipment for manufacturing organic fertilizers, and different plans for organic fertilizer production lines need to be developed based on customer materials and output.

The current complete set of organic fertilizer production line equipment for aquaculture farms does not require a large amount of investment, and can achieve multi-year returns with just one investment. This is also the reason why many forward-looking investors prefer it, especially for small-scale production lines that are more suitable for smaller farms and can create a circular ecological chain. It is recommended to choose a large-scale organic fertilizer equipment manufacturer, which can provide site and factory planning and design, installation and debugging, and formula production of finished products.

Equipment composition and granulation process of organic fertilizer production line

fertilizer granulator Oct 19, 2023

The main raw materials for organic fertilizer processing by organic fertilizer equipment are: feces, commonly known as stool, urine, and cake. Food waste excrement from humans or animals. Livestock and poultry manure mainly refers to a type of rural solid waste produced in the livestock and poultry breeding industry, such as chicken manure, pig manure, cow manure, sheep manure, etc. The feces contain a large amount of protein, inorganic matter, fat, dietary fiber, residual digestive juice, cells exfoliated from the intestinal tract, roundworm eggs, Escherichia coli, etc., and even contain nutrients such as vitamin K and vitamin B.

Process flow of organic fertilizer npk manufacturing process:

1. Turner: First, the raw materials such as animal manure should be fermented and decomposed, and the harmful bacteria in the whole fermentation process can be killed, which is also the most important in the whole organic fertilizer manufacturing process.

2. Pulverizer: Secondly, the semi-wet material pulverizer of the organic fertilizer pulverizing equipment is used to preliminarily decompose the raw materials.

3. Granulator: The mixed raw material is made into the required particles, which is convenient for the storage and transportation of the organic fertilizer production line. The organic fertilizer production line is resistant to working pressure, temperature, material corrosion, and ensures the cleanliness of the product. The granulator mainly includes disc granulator machine, drum granulator, counter-roll granulator, new organic fertilizer granulator, and the fertilizer granulator machine price varies.

4. Screening machine: It is used to screen unqualified granular fertilizers, and send unqualified raw materials to the production line for unqualified resolution and reprocessing. The utility model patent of the mechanical equipment has the professional knowledge of the production equipment of the organic fertilizer production line, and the operation is convenient.

5. Cooling dryer: The material obtains high temperature during the drying process, and then needs to be cooled. Because water cannot be used for cooling, cooling equipment is required here.

6. Packaging machine: Packaging is the last process in fertilizer machinery and equipment, in order to better maintain the quality of the goods in the process of circulation and facilitate storage and transportation.

Equipment composition and characteristics of mixed fertilizer production line

fertilizer granulator Oct 19, 2023

The mixed fertilizer production line meets the production process requirements, such as increasing porosity and specific surface area, improving heat transfer, etc. Improving the physical properties of products to avoid adverse effects such as segregation, pulsation, agglomeration, and bridging during subsequent operation and use, reducing pollution, improving appearance, improving flowability, facilitating storage and transportation, controlling solubility, porosity, and specific surface area, etc., has created conditions for improving the automation and airtight operation of production and use processes. Mixing fertilizer equipment reduces dust pollution and improves labor operating conditions.

The equipment composition of the mixed fertilizer production line includes: multi material automatic batching system, mixing device, lifting device, high-level silo, maintenance platform, quantitative packaging scale, roller conveyor, automatic sewing and packaging device, and the overall control cabinet of the production line.

The equipment characteristics of the mixed fertilizer production line are: the ingredient system is installed underneath, the production line has a compact structure, a small footprint, and a low height. Suitable for various harsh on-site environments, including high-altitude areas in the north and humid areas in the south.

Fully automatic: computer controlled, fully automated production, improving efficiency and reducing labor intensity. The ingredients and packaging are all electronic weighing, and the ratio control is strict. Drum type mixing, single bucket lifting, does not damage the original particle shape of the material, and prevents further segregation of the mixed product; Batch and intermittent mixing method, with high mixing uniformity.

The mixed fertilizer equipment has a high-speed 485 communication interface and is equipped with an optional communication system. The main control room of the production line can monitor the operation status of each component equipment, making it easy to connect with printers and computers. It can store 20 formulas, truly realizing modernization of production management. The production line has no hidden corners, and cleaning after shutdown is convenient and simple.

Application of New Organic Fertilizer Granulator in Organic Fertilizer Production Line

fertilizer granulator Oct 19, 2023

With the development of modern animal husbandry, the dairy industry has greatly improved and enriched the material life of the Chinese people. According to incomplete statistics, the current stock of dairy cow farming in Sichuan Province has reached around 140000 heads, and dairy cow farming is gradually developing towards intensification and scale. There are more than 130 farming communities with a scale of 50 to 1500 cows in the province, and more than 3000 small-scale cattle farms with a scale of 10 to 49 cows. Dairy cow farming has become a new growth point for rural economy and an effective way to increase farmers’ income. However, at the same time, the pollution caused by cow farming to the environment is becoming increasingly serious. Cow manure has become one of the main sources of non-point source pollution in rural and suburban areas. The control of cow manure pollution has become a highly concerned and urgent task for the government and breeding owners.

The new organic fertilizer granulator is used to granulate various organic substances after fermentation, breaking through the conventional organic fertilizer granulation process. Before granulation, the raw materials do not need to be dried or crushed, and can be directly mixed to produce spherical particles, saving a lot of energy. The produced particles are spherical. High organic content allows for pure organic granulation. By utilizing the centrifugal force of organic particles, they can be embedded and grow together, and there is no need to add binders during granulation. The particles are solid and can be sieved after granulation, reducing drying energy consumption. The organic matter after fermentation does not need to be dried, and the moisture content of the raw material can be around 20% -40%.

The small-scale cow manure organic fertilizer production line has low energy consumption, small footprint, no odor in the operating environment, zero pollution, good ventilation, and deodorization in only 1-2 days. The small rabbit manure organic fertilizer production line has a compact structure and advanced technology. It uses harmless live bacterial preparations to treat livestock and poultry manure, and undergoes biological fermentation under the action of various beneficial microorganisms. After fully decomposing the organic matter, nutrients are released, and the resulting biological heat and high-temperature fermentation process can kill bacteria and insect eggs, detoxify and deodorize, purify the environment, and achieve harmless, resource utilization, and industrialization. The energy consumption is low, and the product quality is stable.

Organic fertilizer equipment promotes the resource utilization of livestock and poultry manure

fertilizer granulator Oct 19, 2023

Livestock and poultry manure has resource attributes and can be returned to the field to make organic fertilizers. The fertilizer utilization of livestock and poultry manure organic fertilizer equipment can further increase the content of soil organic matter, improve the quality of agricultural products, and ensure the sustainable production capacity of farmland. In traditional agriculture, livestock and poultry manure is generally subjected to simple accumulation and fermentation, and after the fermentation is completed, it is applied to the farmland. This method reduces the planting cost and also allows the livestock and poultry manure to be processed. However, this treatment method is insufficient to ferment the manure, which affects the growth of crops. , and easily cause secondary environmental pollution. Livestock and poultry manure is widely used in agricultural production as fertilizer, but livestock and poultry manure is not suitable for direct use as fertilizer. It needs to be further processed before returning to the field so that it will not cause harm to the environment and crops.

Purely in terms of production scale, small-scale organic fertilizer equipment processing plants are based on an annual output of 10,000 to 30,000 tons, and are also the production line scale that investors who are new to the industry choose most. Since it is an organic fertilizer production line, it is not composed of a single device or 2-3 devices. The complete set of equipment consists of a variety of equipment, and their selection, specifications, and quantity directly affect the final price of the production line, that is to say, the price of the production line with the same output, such as the fertilizer granulator machine price, is also different, even very different the same. The powder production line is much cheaper than the granular production line under the output, but the corresponding powdered finished organic fertilizer does not have the price and high profit of the granular organic fertilizer.

For small factories with an annual output of less than 10,000 tons, a disc granulator machine should be selected. Natural air drying can be used directly without the need to configure drying equipment. The equipment input cost is low and the site is saved; the organic fertilizer factory with an annual output of 10,000 tons should choose to transfer to The drum granulator is also equipped with rotary drum drying equipment, which has large production capacity and good granulation effect.

Product Characteristics of Organic Fertilizer Stacker Fermentation Stacker

fertilizer granulator Oct 19, 2023

Organic fertilizer stack fermentation and tipping machine fermentation is one of the most commonly used fermentation methods in organic fertilizer production. The use of compost fermentation and tipping machine stack flipping operation has a high degree of mechanization and efficient continuous flipping operation, which can significantly improve the ventilation and oxygen supply of triangular or trapezoidal material piles, accelerate material fermentation and maturation, and remove moisture. It has functions such as crushing, stirring, flipping, and stacking.

The organic fertilizer stack type fermentation tipping machine is a four in one multifunctional tipping machine that integrates fermentation, stirring, crushing, and displacement. Adopting a four-wheel walking design, it can move forward, reverse, turn, and be driven by one person. The rotating blade shaft inside the bucket is used to stir, fluff, and move the stack of raw materials. The outstanding technology of this machine lies in the integration of material crushing function in the later stage. With the gradual dehydration of materials and the installation of crushers, the most important thing is to greatly improve the efficiency of crushing, reduce costs, and fundamentally solve the problem of production volume being restricted by crushers.

The product characteristics of the organic fertilizer stack fermentation and tipping machine are as follows:

1. Using a walking multifunctional tipping machine for fermentation, it can be freely transported to any location with unrestricted movement distance, making it more convenient and cost-effective to pour from one fermentation tank to another.

2. Transport the materials to the designated location, activate the crushing function, and the materials leak out from under the forklift to mix evenly, achieving the effect of crushing, mixing, and flipping! Improved the powder fineness and uniformity of compost objects. Reduce nutrient volatilization. Provide resources for the next production granulation.

3. The entire machine has good rigidity, balanced force, simplicity, reliable performance, easy operation, and strong adaptability to the field. It is composed of a sturdy frame and national standard components, making it easy to use and maintain.