The role of organic fertilizer production line in agriculture

fertilizer granulator Dec 18, 2023

With the improvement of people’s living standards, more and more attention is paid to food safety and environmental protection issues, organic fertilizer as an environmentally friendly, safe and efficient fertilizer, more and more people’s favor. The significance of organic fertilizer equipment lies in the following points:
First of all, organic fertilizer can improve soil fertility. Organic fertilizer contains rich organic matter and various nutrient elements, which can improve the soil structure, enhance the soil water and fertilizer retention ability, and promote the growth of crops.

Secondly, organic fertilizer is good for environmental protection. Traditional fertilizer application can cause problems such as soil compaction and water pollution, while organic fertilizer is an environmentally friendly and safe fertilizer, which can reduce environmental pollution and protect ecological balance.
In addition, organic fertilizers can also improve the quality of agricultural products. The nutrient elements in organic fertilizers can promote the growth of crops, improve the yield and quality of agricultural products, and increase farmers’ income.
Finally, the production of organic fertilizer production line equipment can improve the economic benefits of enterprises. The production of organic fertilizer requires a certain amount of capital and equipment, but its production cost is low, the market prospect is broad, and it can bring considerable economic benefits to enterprises.
In short, the significance of organic fertilizer production line equipment is to improve soil fertility, protect the environment, improve the quality of agricultural products and economic benefits. Therefore, we should strengthen the production and management of organic fertilizer and promote the healthy development of organic fertilizer industry.

The Fermentation Process and Equipment Characteristics of Chain Plate Stacker

fertilizer granulator Dec 18, 2023

The chain plate flipper is suitable for deep aerobic composting of organic solid waste such as animal manure, sludge, and garbage. The machine operates along the track of the fermentation tank, and its high-efficiency flipping operation is beneficial for accelerating the fermentation and maturation of materials in the fermentation tank, reducing moisture, and improving compost quality. The specifications of this machine series can meet various fermentation tank widths.

The design of the chain plate flipper is reasonable, the motor consumes less electricity, and the transmission adopts a high-quality hard faced gear reducer, which has low noise and high efficiency. Key components such as the chain are made of imported components, which are durable and long-lasting. The lifting adopts an oil pressure device, and the flipping depth can reach 1.8-2.0 meters. The vertical lifting height of the material can reach 2 meters, and it stays in the air for a long time without the need for aeration. Other forms of flipping machines with three fermentation tanks can do enough with a chain plate flipping machine.

The walking system of the chain plate overturning machine adopts the advantages of variable frequency speed regulation, good adaptability to different materials and smooth operation, high overturning efficiency, and the ability to perform deep groove operations, effectively shortening the fermentation cycle, improving production efficiency and product quality. The use of variable frequency speed regulation walking system can adapt well to changes in workload. The walking speed can be flexibly adjusted according to the material resistance, making the equipment more adaptable and flexible. Optional mobile cranes can be used to achieve multi tank equipment operation. Under the conditions of equipment capacity, simply adding fermentation tanks can expand production scale and improve equipment utilization value.

How much does it cost to build a small organic fertilizer production line

fertilizer granulator Dec 18, 2023

How much does it cost to invest in a small-scale organic fertilizer production line? The investment for a small-scale organic fertilizer production line can be large or small. If producing powdered organic fertilizer for processing, only one fermentation equipment, crusher, and screening machine need to be invested. If producing granular organic fertilizers, it is necessary to add organic fertilizer granulators, dryers, and small-scale organic fertilizer production lines. Generally, cooling machines are not required for production. The construction site can be large or small, and generally requires 3 to 5 acres of land.

The small-scale organic fertilizer production line has a compact structure and advanced technology. It uses harmless live bacterial preparations to treat livestock and poultry manure, and undergoes biological fermentation under the action of various beneficial microorganisms. After fully decomposing the organic matter, nutrients are released, and the resulting biological heat and high-temperature fermentation process can kill bacteria and insect eggs, detoxify and deodorize, purify the environment, achieve harmless, resourceful and industrialized treatment, low energy consumption, and stable product quality.

A small-scale organic fertilizer production line can greatly save the cost of producing organic fertilizers and other products, improve production efficiency, and ensure good product quality and large batch production to meet the needs of a large number of users. In these areas, the development of organic fertilizer equipment plays a pivotal role. To develop agriculture well, protect the environment, and improve economic benefits, we need to put in a lot of effort in improving and updating organic fertilizer equipment, laying a solid foundation. Grasp every detail and do a good job in production development.

How to improve the equipment granulation efficiency in organic fertilizer production lines

fertilizer granulator Dec 18, 2023

Organic fertilizer production line equipment plays an important role in agricultural production, but sometimes the problem of slow running speed occurs, which affects the production efficiency. In order to improve this problem, we can start from the following aspects.
1. Optimize the design of organic fertilizer equipment. By changing the structure of the equipment and reducing the volume of the equipment, the weight of the equipment can be reduced, so as to reduce the operation resistance and improve the operation speed. In addition, optimizing the material and manufacturing process of the equipment parts can improve the wear resistance and corrosion resistance of the parts and extend the service life of the equipment.
2, improve the lubrication level of equipment. Regularly check the lubrication of the equipment and timely supplement the lubricant, which can reduce the friction resistance of the equipment and improve the running speed. At the same time, choosing the right lubricant can reduce the corrosion and wear of the equipment and extend the service life of the equipment.

3. Strengthen equipment maintenance. Regular inspection of each component of the device and timely repair of worn and damaged components can ensure the normal operation of the device. At the same time, strengthening the cleaning and disinfection of equipment can reduce the pollution and bacteria breeding inside the equipment and extend the service life of the equipment.
4, the introduction of advanced production technology and equipment to improve the speed of organic fertilizer production line equipment. For example, the use of high-efficiency transmission and control systems can improve the speed and stability of equipment.

Process technology of disc granulator in chicken manure organic fertilizer production equipment

fertilizer granulator Dec 18, 2023

The organic fertilizer production equipment for chicken manure is mainly made from chicken and pig manure, with a certain amount of phosphorus fertilizer, potassium fertilizer, magnesium sulfate, ferrous sulfate, and other substances added. Rice bran, yeast, and sugars are fermented for a certain period of time as biological bacteria, and mixed fermentation is carried out under the action of sulfuric acid. This organic compound fertilizer can eliminate soil compaction, increase crop yield, and has ripening promoting function. It can be widely used in agricultural production with low application cost and no environmental pollution. Beneficial for improving soil, customer service for soil compaction caused by long-term use of chemical fertilizers due to salt alkali damage. Suitable for crops such as wheat, rice, peanuts, and fruit trees, it improves crop quality and fruit quality, which is beneficial to human health. It is a fertilizer used for the cultivation of pollution-free green food. This product can also be used as a feed additive for feeding fish, cattle, pigs, etc.

A disc granulator is a type of granulator, with a disc lined with high-strength fiberglass. It has the advantages of uniform granulation, high granulation rate, smooth operation, sturdy and durable equipment, and long service life, making it an ideal granulator.

The disc granulator adopts an integral arc structure, with a granulation rate of over 93. The granulation plate has three discharge ports, which facilitate intermittent production operations, greatly reducing labor intensity and improving labor efficiency. The reducer and motor are driven by flexible belts, ensuring smooth starting, reducing impact force, and improving equipment service life. The bottom of the granulation plate is reinforced with multiple radiating steel plates, which are sturdy, durable, and never deform. The thickened, weighted, and sturdy base design eliminates the need for anchor bolts for stable operation.

The granulation process and advantages of cow manure organic fertilizer granulator

fertilizer granulator Dec 18, 2023

The processing of commercial organic fertilizer using cow manure organic fertilizer equipment requires two steps: the pre fermentation part of the cow manure organic fertilizer equipment and the processing and granulation part. The supporting equipment for cow manure organic fertilizer requires equipment such as fermentation and flipping machine, organic fertilizer crusher, drum screening machine, horizontal mixer, organic fertilizer granulator, rotary dryer, cooling machine, screening machine, coating machine, packaging machine, conveyor, etc. Using a complete set of cow manure organic fertilizer equipment to process cow manure into organic fertilizer is a more suitable method to solve the problem of cow manure pollution.

The cow manure organic fertilizer granulation machine adopts a new technology of bidirectional spiral counter current collision granulation, which allows organic materials to achieve continuous, high-speed, and reciprocating kneading and shearing in the granulation area, forming a high-pressure mechanical flow state collision flow. The material temperature rises to 60 degrees Celsius or above within 20 seconds, rapidly changing the molecular structure and granulation properties of the material, significantly enhancing the heat transfer, fluidization, and extrusion processes between the materials, and significantly improving the granulation density and ball forming rate, The energy consumption and template cost have been significantly reduced, and the granulation efficiency is more than 50% higher than traditional extrusion granulators. The motor power is reduced by 40% compared to traditional extrusion granulators.

The cow manure organic fertilizer granulator has the characteristics of high pelletizing strength, good appearance quality, corrosion resistance, wear resistance, low energy consumption, long service life, and convenient operation and maintenance. The rotary drum granulator is equipped with steam, gas ammonia, or the addition of phosphoric acid or nitrogen solution, phosphorus ammonia slurry, and heavy calcium slurry to complete the chemical reaction and heating of the compound fertilizer granulation process in the cylinder, or the cold granulation process of adding a small amount of water to the compound fertilizer. The material to be granulated is rotated through the rotation of the cylinder to generate rolling rotation when there is no material in the cylinder, and agglomerates into balls at a certain humidity and temperature, completing the granulation process.

The Process Application of Organic Fertilizer Crusher in Fertilizer Production Line

fertilizer granulator Dec 18, 2023

In the organic fertilizer production line, the organic fertilizer crusher is one of the indispensable organic fertilizer equipment. It has the following characteristics and uses, so that it plays an irreplaceable role in the production process.
1, organic fertilizer crusher has high efficiency crushing ability. It can break and crush all kinds of organic waste, so as to facilitate subsequent processing. Compared with other types of grinders, organic fertilizer crushers have higher production capacity and shorter processing time, which can greatly improve production efficiency.
2, organic fertilizer crusher has a wide range of applicability. It is suitable for a variety of different types of organic waste, such as livestock manure, crop straw, municipal waste and so on. By using organic fertilizer shredders, these wastes can be effectively converted into organic fertilizers, thus meeting the needs of agricultural production.

3, organic fertilizer crusher also has environmental protection performance. It can effectively reduce the volume and weight of waste, thereby reducing pollution to the environment. At the same time, it can also effectively remove harmful substances in waste, such as heavy metals, pathogenic microorganisms, etc., so as to ensure the safety of the produced fertilizer.
4, the operation and maintenance of organic fertilizer crusher is simple. It adopts advanced mechanical design, simple structure, convenient operation and easy maintenance. At the same time, it also has high durability and reliability, and can run stably for a long time, thus ensuring the stability and continuity of the production line.

The working principle and application of the roller extrusion granulator for organic fertilizer equipment

fertilizer granulator Dec 18, 2023

The output product of the organic fertilizer equipment’s roller extrusion granulator is cylindrical particles. This machine adopts a new technology of bidirectional spiral counter current collision granulation, which enables organic materials to achieve continuous, high-speed, and reciprocating kneading and shearing in the granulation area, forming a high-pressure mechanical flow state collision flow, rapidly changing the molecular structure and granulation properties of materials, significantly enhancing heat transfer, fluidization, and extrusion processes between materials, significantly improving granulation density and sphericity, and significantly reducing energy consumption and template costs.

The main uses of the organic fertilizer equipment for the roller extrusion granulator are:

The organic fertilizer granulator is widely used for direct granulation production of pure organic, organic-inorganic, and bio organic fertilizers from organic materials such as poultry manure, urban sludge, household waste, sugar factory filter sludge, papermaking sludge, distiller’s grains, soybean residue, straw, and peat.

The working principle of the roller granulator for organic fertilizer equipment:

The organic fertilizer equipment adopts a new technology of bidirectional spiral counter current collision granulation for the roller squeezing granulation model, which allows organic materials to achieve continuous, high-speed, and reciprocating kneading and shearing in the granulation area, forming a high-pressure mechanical flow state collision flow. The material temperature rises to 60 degrees Celsius or above within 20 seconds, rapidly changing the molecular structure and granulation properties of the material, significantly enhancing the heat transfer, fluidization, and extrusion processes between materials, The granulation density and pelletizing rate have significantly increased, while energy consumption and template costs have been significantly reduced. The granulation efficiency is more than 50% higher than that of traditional extrusion pelletizers. The motor power is reduced by 40% compared to traditional extrusion granulators.

Application and precautions of belt conveyor in organic fertilizer production line

fertilizer granulator Dec 14, 2023

Belt conveyor is one of the indispensable key equipment in organic fertilizer production line. It is mainly used to transport raw materials, finished products and other materials from one place to another, with high efficiency, stability, environmental protection and other characteristics. The following will give you a detailed introduction to the belt conveyor operation and precautions.
1. Operation steps
1. Check before starting: ensure that there are no obstacles around the belt conveyor, the power supply is normal, the components are firmly connected, and there is no abnormal wear.
2. Start: start the motor first, then start the conveyor belt, and confirm the normal operation before it can be put into use.
3. Operation: Control the speed of the conveyor belt to ensure uniform conveying of materials. If you need to stop, stop the material supply first, then stop the conveyor belt.
4. Precautions: It is strictly prohibited to overload, and it is strictly prohibited to mix metal and other hard objects in the material, so as not to damage the organic fertilizer equipment.

Ii. Precautions
1. The operator should be trained and familiar with the operation process and precautions of the organic fertilizer production line.
2. During the operation of the equipment, it is forbidden to touch the moving parts.
3. Check the wear of each component regularly and replace the wearing parts in time.
4. Regularly clean up the accumulation and dust around the belt conveyor to ensure the normal operation of the equipment.
5. If abnormal sounds, sparks and other abnormal phenomena are found, they should be stopped immediately for inspection, and then used after troubleshooting.
6. It is strictly prohibited to disassemble and repair the equipment without permission. If there is a fault, contact professional maintenance personnel in time.

Equipment and revenue of a powdered pig manure organic fertilizer production line

fertilizer granulator Dec 14, 2023

A set of powdered pig manure organic fertilizer production line is relatively simple to make powdered organic fertilizer. A set of powdered pig manure organic fertilizer production line mainly consists of five major components: organic fertilizer tank tipping machine, forklift, quantitative feeder, semi wet material crusher, and screening machine (drum screening machine or vibrating screening machine). Four sets of belt conveyors are needed to connect the equipment to form a complete production line.

A set of powdered pig manure organic fertilizer production line refers to the fertilizer produced by fermenting organic raw materials in a certain proportion without causing particles. There is a certain difference from traditional composting fermentation, with a standard of 40% organic matter, over 5% total nutrients, and 30% moisture. The equipment is also relatively simple, mainly consisting of three stages of fermentation: pre mixing, flipping, refining, and packaging. The main purpose of fermentation is to decompose large molecular materials of organic raw materials into small molecular materials that can be absorbed and utilized by crops through microbial decomposition. The quality of fermentation also affects the quality and effectiveness of organic fertilizers.

The products produced by the construction of a small-scale pig manure organic fertilizer production line are made from fresh chicken and pig manure as raw materials, without any chemical components. However, pigs and chickens have poor digestion ability and can only consume 25% of the nutrients. The other 75% of the nutrients in the feed are excreted with the manure, resulting in dry products containing nitrogen, phosphorus, potassium, organic matter, amino acids, proteins, and other components. Organic fertilizers have not only created economic benefits for enterprises, but also made significant contributions to human environmental protection projects.

The construction of a small-scale pig manure organic fertilizer production line mainly consists of fermentation and flipping equipment, drying system, deodorization and dust removal system, crushing system, batching system, mixing system, granulation equipment, and finished product packaging system; The fermentation system for harmless treatment of livestock and poultry manure includes: feed conveyor, biological deodorization machine, mixer, flipper, oxygen supply system, and automatic control system.